Microstructure and high-temperature wear resistance of a laser surface alloyed γ-TiAl with carbon

TiC reinforced composite coating on γ-TiAl alloy was successfully fabricated by laser surface alloying with carbon. The fine TiC reinforcing phase had a gradient distribution in the coating, and its growth morphology of TiC in laser surface alloyed coating was in unique faceted platelet-like. The composite coating exhibited high hardness and excellent high-temperature sliding wear resistance.     

光学塑料真空镀膜附着力机理与工艺研究

依据光学塑料的基本特性，研究光学塑料真空镀膜过程中附着力的有关问题。论述薄膜生长过程中影响薄膜附着力的各种因素，针对其相关因素作了具体的理论分析。在真空镀膜实验的基础上，提出了一种提高真空镀膜附着力的具体方法。     

SiO2包覆铕(Ⅲ)配合物的荧光纳米粒子合成与性质

以前驱物pAB-DTPAA-APTEOS、正硅酸乙酯(TEOS)和三氯化铕(EuCl3)等为原料,采用油包水(W/O)的反相微乳液法,在正硅酸乙酯(TEOS)和3-氨丙基三乙氧基硅烷(APTEOS)的共同水解下,制备出新型的SiO2包覆铕配合物荧光纳米粒子Eu-pAB-DTPAA-AP-SiO2。运用TEM、IR、UV-Vis、荧光光谱等技术对荧光纳米粒子进行了表征。TEM结果表明:包覆体呈球形,分散均匀,平均粒径为40nm。纳米粒子与配体、前驱物的紫外吸收谱相比较,峰位发生了一定的红移,表明通过反相微乳液法得到的固体粉末与EuCl3反应后,已经生成配合物Eu-pAB-DTPAA-AP-SiO2。红外光谱研究表明,在801cm-1出现νSi—C的伸缩振动峰,471cm-1处出现νEu—O的伸缩振动峰。由此证实Eu-pAB-DTPAA-AP-SiO2配合物的存在。荧光光谱分析表明,纳米粒子Eu-pAB-DTPAA-AP-SiO2表现出较好的荧光性能,位于592,615,689nm的发射峰分别归属于Eu3 离子的5D0→7F1、5D0→7F2和5D0→7F4跃迁,其中最强峰615nm属于Eu3 的特征跃迁发射。作为一种新型的荧光试剂,该纳米粒子具有粒径小,亲水性强,荧光强度大,且表面的氨基能方便地与生物分子偶联,故可作为优良的时间分辨荧光标记物用于各种高灵敏生物检测技术中。     

一种ICF靶用智能靶涂层的结构和性能表征

 合成了一种材料N,N′-二苯并咪唑-苝二酰亚胺(PV),经多次真空升华提纯,产率为68%,纯度达95%以上。利用傅里叶变换红外光谱（FTIR）、紫外/可见吸收光谱（UV/Vis）、元素分析、热失重分析（TG）对该产物的结构和性能进行了表征。结果表明:苝四甲酸二酐（PTCDA）与邻苯二胺反应,易转化成二苯并咪唑苝类衍生物。该PV材料在450～750 nm范围内有两个强的吸收峰,其初始热分解温度约为510 ℃,热稳定性较好。     

The corrosion properties of phosphate coating on AZ31 magnesium alloy: The effect of sodium dodecyl sulfate (SDS) as an eco-friendly accelerating agent

Sodium nitrite has been used as an accelerating agent in phosphating bath to improve its properties. However, it is well known that sodium nitrite is a carcinogenic component in phosphating sludge. In this study, it has been aimed to replace sodium nitrite by an environmentally friendly accelerating agent. To this end, sodium dodecyl sulfate (SDS) was used in phosphating bath to improve the phosphate coating formation on an AZ31 magnesium alloy. The effect of SDS/sodium nitrite ratio on the phosphated samples properties was also studied. Using field emission scanning electron microscope (FE-SEM), X-ray diffraction (XRD), direct current (DC) polarization and electrochemical impedance spectroscopy (EIS) the properties of phosphated magnesium samples were studied.Results showed uniform phosphate coating formation on the magnesium sample mostly in hopeite phase composition. In addition, a denser and less permeable coating can be obtained at these conditions. The corrosion resistance of the phosphated samples was superiorly improved using higher SDS concentration in the phosphating bath.     

Improvement of water and oil repellency on wood substrates by using fluorinated silica nanocoating

We have investigated a one-step fabrication of fluoro-containing silica coating on wooden substrates, showing multi-functions including super repellency toward water and sunflower oil, low sliding angles, good durability, and low adsorption capacity of moisture. The repellent slurry, consisting of well-mixing silica nanospheres and perfluoroalkyl methacrylic copolymer, is simply prepared and subsequently sprayed over wooden substrates with good adhesion. It has shown that the decoration of silica nanospheres on microscaled wooden texture acts as a crucial role in improving the repellency toward water and sunflower oil droplets. The maximal contact angles can reach as high as 168.3° and 153.6° for water and sunflower oil drops, respectively. These analyses of wetted fraction and work of adhesion also demonstrate the improved repellency due to the addition of silica. This improvement of the repellencies is ascribed to the fact that the drops partially sit on F-coated silica spheres, leaving a layer of air underneath the droplet (i.e., Cassie state). On the basis of the results, the multi-functional coating on wooden substrates delivers a promising commercial feasibility on a variety of woodworks.     

Influence of Ti/TiAlN-multilayer designs on their residual stresses and mechanical properties

In this research work, Ti/TiAlN multilayers of various designs were deposited onto substrates pretreated by different etching procedures. The influence of multilayer design and substrate pretreatment on multilayers adhesion, hardness, wear and friction coefficients was systematically analyzed and correlated with residual stresses of these multilayers as well as with residual stresses on the coating-near substrate region, which were analyzed by synchrotron X-ray diffraction at HZB-BESSYII. These investigations show that the adhesion can be improved by a specific etching procedure, which cause increased compressive stress in the coating-near the substrate region. Additionally, it was found, that the multilayer with the thickest ceramic layers has the highest hardness and the lowest wear coefficients as well as the lowest compressive residual stress within studied multilayers.     

The influence of compressive stress applied by hard coatings on the power loss of grain oriented electrical steel sheet

To reduce the core loss of electrical steel the vacuum arc ion plating technique has been used to deposit titanium nitride (TiN) layers on highly grain oriented electrical steel sheets. The layer thickness, the stresses of layers and coated sheets and the achieved reduction in core losses have been measured as functions of coating duration and applied bias voltage. Well adhered layers with high compressive stress up to 6.8 GPa have been produced. With increasing bias voltage the layer thickness decreases and the intrinsic stress of the layers increase. A further increase of bias voltage leads to a drop in stress due to thermal relaxation. In general, the tensile stress of the coated sheets rises with increasing layer thickness while the core loss of the coated material decreases with increasing tensile stress of the steel sheet and increasing bias voltage. The highest reduction of core loss has been found to be 28% (from P_1.7=0.86 W/kg for commercially coated HGO electrical steel sheet with glass film to 0.62 W/kg for TiN coated material) and is due to the reduction of excess loss only.     

Characterization and oxidation behavior of NiCoCrAlY coating fabricated by electrophoretic deposition and vacuum heat treatment

Electrophoretic deposition (EPD) was showed to be a feasible and convenient method to fabricate NiCoCrAlY coatings on nickel based supperalloys. The microstructure and composition of the NiCoCrAlY coatings after vacuum heat treatment were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive X-ray analysis (EDAX). Isothermal-oxidation test was performed at 1100 °C in static air for 100 h. The results show that the major phases in electrophoretic deposited and vacuum heat treated NiCoCrAlY coating are γ-Ni and γ′-Ni₃Al phases, also there is an extremely small quantity of Al₂O₃ in the coating. Composition fluctuations occur in the coating and a certain amount of titanium diffuse from the superalloy substrate to the top of the coating during vacuum heat treatment. The oxidation test results exhibit that the oxidation kinetics of this coating has two typical stages. The protective oxide layer is mainly formed in the initial linear growth stage and then the oxide layer hinders further oxidation of the coating in the subsequent parabolic growth stage. The coating can effectively protect the superalloy substrate from oxidation. A certain amount of rutile TiO₂ is formed in the coating during oxidation and it is adverse to the oxidation resistance of the coating.     

TiO2 thick films supported on reticulated macroporous Al2O3 foams and their photoactivity in phenol mineralization

TiO₂ thick films deposited on macroporous reticulated Al₂O₃ foams with pore size of 10 ppi and 15 ppi were prepared using dip coating from slurries of Aeroxide^® P25 nanopowder and precipitated titania. All prepared films have sufficiently good adhesion to the surface of the substrate also in case of strongly cracked films. No measurable release of deposited TiO₂ after repeated photocatalytic cycles was observed. The photocatalytic activity was characterized as the rate of mineralization of aqueous phenol solution under irradiation of UVA light by TOC technique. The best activity was obtained with Aeroxide^® P25 coated Al₂O₃ foam with the pore size of 10 ppi, annealed at 600 °C. The optimal annealing temperature for preparation of films from precipitated titania could be determined at 700 °C. Films prepared by sol-gel deposition technique were considerably thinner compared to coatings made of suspensions and their photocatalytic activity was significantly smaller.