Numerical simulation of a two-phase melt spinning model

We consider a two-phase model of melt spinning including flow induced crystallization. Introducing slight modifications in the model we perform numerical simulations on it. We present comparison of our velocity profiles with the experimental profiles provided by the company Freudenberg & Co.     

A novel two-nozzle electrospinning process for preparing microfiber reinforced pH-sensitive nano-membrane with enhanced mechanical property

A novel pH sensitive membrane (pHS-M) with mechanical integrity is synthesized firstly by two nozzles electrospining in this work. We report an excellent strategy here to combine indicative nanofiber from 9% PAN solution and micro-sized fibers from 20% PA-66 solution homogeneously in one electrospinning setup. The pH indicative property of electrospun sheet can be achieved by PAN nanofibers that first aminating with ethylenediamine and then immobilizing phenolphthalein covalently through a Mannich reaction, while micro-sized PA-66 fibers are responsible for the improvement of mechanical property of electrospun mat due to their elastic and flexible behavior. The composite membrane was characterized by SEM, FTIR and UV–vis spectroscopy. Results show that two kinds of pH sensitive membranes (single PAN nanofibers (pHS-NF) or composite PAN/PA-66 fiber (pHS-CF)) all exhibited remarkable color change from pale yellow to violet in a wide range of alkaline solution and rapid response time within 100 s. But after added of microfiber, the tensile strength was enhanced from 1.3 MPa to 6.90 MPa prominently which is beneficial to put the membrane into practice.     

Fabrication of continuous fiber-reinforced thermoplastic composites with structural gradient from sheath-core type bicomponent fibers

Sheath-core type bicomponent fibers of polypropylene (PP) as a sheath component and thermotropic liquid crystalline polymer (TLCP) as a core component were prepared by the highspeed melt spinning process. Continuous fiber reinforced thermoplastic composites, in which TLCP acts as a reinforcing fiber and PP as a matrix polymer, were fabricated by the compression molding of these fibers. In the melt spinning, the attainable highest take-up velocity of TLCP was improved by co-processing with PP. Tensile modulus and strength of the TLCP component in the PP/TLCP bicomponent fibers increased with an increase in the take-up velocity. Comparison of wide-angle X-ray diffraction patterns of starting bicomponent fibers and fabricated composites indicated that the orientation relaxation of TLCP did not occur in the compression molding process. Accordingly, the tensile modulus and strength of the PP/TLCP composites were similar to those of the bicomponent fibers. Continuous fiber reinforced thermoplastic composites with various types of fiber content distributions were fabricated from the bicomponent fibers in which sheath-core composition was changed gradually in the spinning process. In the three-point bending test, the composites with two different types of symmetric structural gradients, one with higher TLCP fiber content near the surfaces than in the center and the other with higher TLCP content in the center than near the surfaces, exhibited different flexural moduli even though the overall TLCP contents were comparable. In the three-point bending test of a composite with asymmetric structural gradient, the yielding behavior and maximum flexural load varied depending on the direction of load application although the initial flexural moduli were similar.     

Preparation of submicron‐scale,electrospun cellulose fibers via direct dissolution

Cellulose nonwoven mats of submicron‐sized fibers (150 nm–500 nm in diameter) were obtained by electrospinning cellulose solutions. A solvent system based on lithium chloride (LiCl) and N,N‐dimethylacetamide (DMAc) was used, and the effects of (i) temperature of the collector, (ii) type of collector (aluminum mesh and cellulose filter media), and (iii) postspinning treatment, such as coagulation with water, on the morphology of electrospun fibers were investigated. The scanning electron microscopy (SEM) and X‐ray diffraction studies of as‐spun fibers at room temperature reveal that the morphology of cellulose fibers evolves with time due to moisture absorption and swelling caused by the residual salt and solvent. Although heating the collector greatly enhances the stability of the fiber morphology, the removal of salt by coagulation and DMAc by heating the collector was necessary for the fabrication of dry and stable cellulose fibers with limited moisture absorption and swelling. The presence and removal of the salt before and after coagulation have been identified by electron microprobe and X‐ray diffraction studies. When cellulose filter media is used as a collector, dry and stable fibers were obtained without the coagulation step, and the resulting electrospun fibers exhibit good adhesion to the filter media. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1673–1683, 2005     

CFD-based predictive control of melt temperature in plastic injection molding

A unique method of coupling computational fluid dynamics (CFD) to model predictive control (MPC) for controlling melt temperature in plastic injection molding is presented. The methodology is based on using CFD to generate, via open-loop testing, a temperature and input dependent system model for multi-variable control of a three-heater barrel on an injection molding machine. Results clearly show the benefit of temperature and input dependent system models for MPC control, and that CFD can be used to dramatically reduce the time associated with open-loop testing through physical experiments.     

Diameter control of electrospun polyacrylonitrile/iron acetylacetonate ultrafine nanofibers

Electrospinning is the process of producing ultrafine fibers by overcoming the surface tension of a polymer solution using high voltage. In this work, the effects of both solution properties (viscosity, conductivity, and surface tension) and operational conditions (voltage, feed rate, and spinneret‐collector distance), on the structure of electrospun polyacrylonitrile nanofibers, were systematically investigated. Iron acetylacetonate was added to the electrospinning solution to control fiber diameter by selectively adjusting solution properties. It was found that, with increased salt concentration, the fiber diameter increases and then passes through a maximum due to changes in solution viscosity, conductivity, and surface tension. In addition, the fiber diameter increases with increase in voltage, feed rate, and spinneret‐collector distance. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1611–1618, 2008     

Coarse‐Grained Simulations of Model Polymer Nanofibres

We describe the development of a coarse‐grained (CG) force field for nylon‐6 (polycaprolactam) and its application to the simulation of the structure and macromolecular dynamics within cylindrical fibres formed by this polymer, having diameters in the 14–28 nm range. Our CG model is based on the MARTINI force field for the non‐bonded interactions and on Boltzmann‐inverted gas‐phase atomistic simulations for intramolecular stretching and bending energies. The simulations are carried out on infinite, isolated nanofibres at temperatures of 300, 400 and 500 K, with different starting configurations. Starting from ordered chain‐extended configurations, we simulate the melting of the polymer in the nanofibres and, after cooling back to room temperature, its re‐crystallization in a chain‐folded lamellar configuration. This agrees with experimental observations on electrospun nylon‐6 nanofibres and demonstrated the suitability of the approach for the simulation of these systems. The effect of nanoscale confinement on the structure and dynamics of the polymer chains is extensively discussed.

     

Pt immobilization on TiO2‐embedded carbon nanofibers using photodeposition

Currently, the use of fuel cell electrodes containing Pt catalysts has been limited due to technological problems in this system, primarily the system's high cost. The improvement of Pt catalyst use has been achieved by changes in the Pt immobilization method. In this study, we have studied Pt immobilization on carbon nanofiber composites using the photodeposition method. First, we prepared the carbon nanofibers, which were homogeneously embedded TiO₂ using the electrospinning technology. These TiO₂‐embedded carbon nanofiber composites (TiO₂/CNFs) were then immersed in a Pt precursor solution and irradiated with UV light. The obtained Pt‐deposited TiO₂/CNFs contained Pt that was immobilized on the carbon nanofibers, and the Pt particle size was 2‐5 nm. The XPS spectra showed that the amount of Pt increased with an increasing UV irradiation time. The current densities and total charge also increased with an increase in the UV irradiation time, possibly due to an increase of active specific area by finely dispersed Pt nanoparticles. (© 2010 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)