Fabrication of patterned gold electrodes with spin-coated-and-fired Au(1 1 1) film by the soft lithography

We prepared high quality Au(1 1 1) film on Si wafer through the spin coating and thermal decomposition of a gold ink, spin-coated-and-fired (SCAF) Au film. The X-ray measurements, XRD and pole-figure analysis, showed that the SCAF Au film has a (1 1 1) out-of-plane orientation with a random in-plane orientation. In order to confirm the chemical activity of the SCAF Au film, we demonstrate the formation of patterned structures with the film by using soft lithography technique. The chemical activities of this physically stable SCAF Au film to the alkanethiols were at least equivalent those of physically deposited the Au films. The possibility of the mass production of micro patterned structure with the SCAF Au film was also demonstrated over the wide region on Si wafer by the microcontact lithography. These suggest that the Au film will help the easy fabrication of various nanosized devices on Si wafer and other substrates.     

Microstructure array on Si and SiOx generated by micro-contact printing, wet chemical etching and reactive ion etching

A method, combining micro-contact printing (μCP), wet chemical etching and reactive ion etching (RIE), is reported to fabricate microstructures on Si and SiOx. Positive and negative structures were generated based on different stamps used for μCP. The reproducibility of the obtained microstructures shows the methodology reported herein could be useful in Micro-Electro-Mechanical Systems (MEMS), optical and biological sensing applications.     

XPS investigations of ink‐jet printed paper

Different ink‐jet printed paper materials were investigated using X‐ray photoelectron spectroscopy (XPS) yielding the elemental composition of the near‐surface region of the papers. We found significant differences with respect to the detected elements and their atomic concentrations in the different inks studied here. Two different groups of inks could be identified by means of a lower ratio of the O and C atomic concentrations and lower concentrations in specific trace elements like Mg, Na and Si. High‐resolution spectra of C 1s and O 1s core levels allowed a detailed determination of the chemical state of the respective elements. On the basis of a detailed deconvolution of these XPS signals, significant differences between all the investigated ink‐jet printed papers were found, thereby allowing their discrimination. The applicability of the measurements and, more generally, the XPS technique for forensic investigations of paper are discussed. Copyright © 2007 John Wiley & Sons, Ltd.     

A Large-Area Patterned TiO2/SnO2 Bilayer Type Photocatalyst Prepared by Gravure Printing

Anatase TiO₂ films (thickness = 50 nm) were formed in shape of stripes (width = 1.6 mm, interval = 0.4 mm) by gravure printing on commercially available SnO₂ coated soda-lime glass substrates (dimension = 300 × 300 mm). Its photocatalytic activity was examined for the gas-phase oxidation of CH₃CHO in comparison with a simple TiO₂ photocatalyst formed on a silica glass. The patterned TiO₂/SnO₂ bilayer type photocatalyst showed a high photocatalytic activity in an H₂O bearing atmosphere. On the other hand, neither the patterning nor stacking effect was observed for the same reaction under dry conditions. These results could be explained in terms of the reducing potential of the electrons in the conduction band of the SnO₂ layer.     

微反应器和微聚合反应器

微反应器是指容量仅为零点几μm^3或宽度为1μm左右的反应“容器”，反应在这个微小区域内有控地进行。以表面科学与微制造技术为核心，新型微反应器近年来发展很快。本文介绍五种微反应器，即反相胶束微反应器，聚合物微反应器，固体模板微反应器，微条纹反应器和微聚合反应器，以及它们在各高科技领域中的可能应用。     

Liquid–paper interactions during liquid drop impact and recoil on paper surfaces

The spreading and recoiling of water drops on several flat and macroscopically smooth model surfaces and on sized paper surfaces were studied over a range of drop impaction velocities using a high-speed CCD camera. The water drop spreading and recoiling results on several model hydrophobic and hydrophilic surfaces were found to be in agreement with observations reported in the literature. The maximum drop spreading diameter for those model surfaces at impact was found to be dependent upon the initial drop kinetic energy and the degree of hydrophobicity/hydrophilicity of the surface. The extent of the maximum drop recoiling was found to be much weaker for hydrophilic substrates than for hydrophobic substrates. Sized papers, however, showed an interesting switch of behaviour in the process of water drop impaction. They behave like a hydrophobic substrate when a water drop impacts on it, but like a hydrophilic substrate when water drop recoils. Although the contact angle between water and hydrophilic or hydrophobic non-porous surfaces changes from advancing to receding as reported in literature, the change of contact angle during water impact on paper surface is unique in that the level of sizing was found to have a smaller than expected influence on the degree of recoil. Atomic force microscopy (AFM) was used to probe fibres on a sized filter paper surface under water. The AFM data showed that water interacted strongly with the fibre even though the paper was heavily sized. Implications of this phenomenon were discussed in the context of inkjet print quality and of the surface conditions of sized papers. Results of this study are very useful in the understanding of inkjet ink droplet impaction on paper surfaces which sets the initial condition for ink penetration into paper after impaction.     

A polypyrrole/polymethylene pattern on gold using a micro-contact printing technique

A micro-contact printing technique was used to fabricate a polypyrrole/polymethylene pattern on a gold surface. ω-(N-Pyrroyl)undecanethiol (PyC₁₁SH) acts as ink for the generation of a pyrrole-terminal monolayer patterned on gold. This monolayer-patterned surface functions as a resist for the selective growth of polymethylene by catalytic decomposition of diazomethane on the gold surface. It also functions as a monomer for the electrochemical polymerization of pyrrole on the PyC₁₁SH monolayer-patterned surface. The polypyrrole/polymethylene pattern was fabricated by an electrochemical polymerization method. The polypyrrole was grown on the pyrrole-patterned surface by potential scanning between 0.0 and 1.2 V vs. Ag wire. The thickness of the polypyrrole growth increases with the increasing number of cycles. The structural features of the patterned surface can be determined by scanning electron microscopy and atomic force microscopy. Electronic Publication     

3D打印贝壳仿生复合材料的拉伸力学行为

采用硬质和软质双组分材料,通过调控两种基体材料的装配夹角,采用光固化3D打印技术制备了不同装配方式的仿贝壳珍珠层复合材料,开展了准静态拉伸实验,结合扫描电镜观察,分析了其拉伸力学性能、断裂及能量耗散机理。研究结果表明,保持胞元边长不变,随着面内装配角度增加,仿贝壳珍珠层复合材料的强度呈线性增加趋势,断裂应变呈线性减小的趋势;随着面外装配角度增大,断裂应变呈线性减小趋势,而强度在面外装配角小于45°时呈增强趋势,超过45°时趋于稳定;面外装配角度为45°时,材料的强度达到最大值。试样在断裂前主要通过硬质材料的拔出、软/硬相界面处微裂纹的生成及微裂纹在扩展过程中的合并和偏转等方式耗散能量。     

Direct Toner Printing: A Versatile Technology for Easy Fabrication of Flexible Miniaturized Electrodes

We reported here three simple, low cost and easy to accomplish strategies for the fabrication of microelectrodes and other conductive patterns using ordinary office laser‐printers. In this work, toner patterns were directly printed onto the flexible substrate, acting as a mask to create the intended conductive design. To highlight the versatility of such technology, toner‐printed patterns were employed in two diverse ways: one in which the patterned toner had the exact design of the electrode and other employing a reverse toner‐printed pattern. The first one was used for the adaptation of the well‐known printed circuit board (PCB) fabrication technique, but using direct toner printing (DTP) in an already conductive flexible substrate. The second was employed for the two remaining strategies: one based on the deposition of conductive film, followed by lift‐off process; and another based on drop‐casting of a conductive ink into the formed toner cavities, followed by thermal cure. As proof‐of‐concept, all three DTP strategies were used for the fabrication of miniaturized gold electrodes in polyimide substrate, and electrochemical performance of each obtained electrode was evaluated by cyclic voltammetry. Insights about DTP technology, alignment issues, advantages, limitations and resolution of each presented approach were provided. Finally, direct toner printing showed to be a simple, affordable and quite promising technology for the fabrication of low cost point‐of‐care electrochemical devices using flexible platforms.     

Fused Deposition Modelling of high temperature polymers: Exploring CNT PEEK composites

The Fused Deposition Modelling (FDM™) process owes its popularity to its hardware versatility, low cost and wide range of materials (and colours) available. In this study, PEEK was produced with 1% and 5% carbon nanotubes (CNTs) and processed in a modified FDM system able to operate with high temperature polymers. The tensile strength, layer bonding and microstructure of the plain and CNT loaded PEEK samples were investigated throughout the three steps of manufacturing: compounded composite feedstock filaments, single FDM deposited layers and fabricated test specimens. Interestingly, every step of processing seems to fabricate structures of lower performance. As part of the characterisation of the FDM structures, short shear beam tests were used as a new method to assess layer-to-layer bonding.