Studies of ABS-graft-maleic anhydride/clay nanocomposites: Morphologies, thermal stability and flammability properties

ABS-g-MAH (maleic anhydride) with different grafting degree, ABS/OMT (organo montmorillonite) and ABS-g-MAH/OMT nanocomposites were prepared via melt blending. The grafting reaction, phase morphology, clay dispersion, thermal properties, dynamic mechanical properties and flammability properties were investigated. FTIR spectra results indicate that maleic anhydride was successfully grafted onto butadiene chains of the ABS backbone in the molten state using dicumyl peroxide as the initiator and styrene as the comonomer and the relative grafting degree increased with increasing loading of MAH. TEM images show the size of the dispersed rubber domains of ABS-g-MAH increased and the dispersion is more uniform than that of neat ABS resin. XRD and TEM results show that intercalated/exfoliated structure formed in ABS-g-MAH/OMT nanocomposites and the rubber phase intercalated into clay layers distributed in both SAN phase and rubber phase. TGA results reveal the intercalated/exfoliated structure of ABS-g-MAH/OMT nanocomposites has better barrier properties and thermal stability than intercalated ones of ABS/OMT nanocomposites. The T_g of ABS-g-MAH/OMT nanocomposites was also higher than that of neat ABS/OMT nanocomposites. The results of cone measurements show that ABS-g-MAH/OMT nanocomposites exhibit significantly reduced flammability when compared to ABS/OMT nanocomposites even at the same clay content. The chars of ABS-g-MAH/OMT nanocomposites were tighter, denser, more integrated and fewer surface microcracks than ABS/OMT residues.     

Mechanism of thermal decomposition of poly(ether ether ketone) (PEEK) from a review of decomposition studies

A review of the literature on the flammability and decomposition of poly(oxy-1,4-phenyleneoxy-1,4-phenylenecarbonyl-1,4-phenylene) (PEEK) is presented. This paper provides an overview of the flammability of PEEK and its decomposition mechanisms. Based on this literature, mechanisms have been suggested which attempt to explain the products formed at each stage of PEEK decomposition and indicate the intermediates which should be formed at each of these stages.     

Flammability of wood-polypropylene composites

Addition of wood particles to polymers can cause a change of properties of the composites which depends on features of lignocellulosic materials and those of polymers. It is also observed in the flammability characteristics of the composites.In this work, the flammability of polypropylene composites with pine wood particles obtained by extrusion and press moulding was analyzed. The amount of wood particles was 50%. Polymers with various melt flow index (MFI) were used (Malen F-401, PP HY-202 and Malen S-702).The samples were tested using Cone Calorimeter at heat flux of 35 kW/m². Heat release rate (HRR) curves of composites show that thermal decomposition depends on the kind of polypropylene used. In the presence of PP HY-202 and Malen S-702, the flammability characteristic is similar to that of lignocellulosic materials, in contrast to composites with matrices prepared from Malen F-401. The observed phenomenon is interpreted in terms of the wettability of particles of pine wood by polymers of varying melt viscosity.     

Flammability, microhardness and transparency of nanocomposites based on functionalized polyethylenes

The flammability, microhardness and transparency of nanocomposites based on poly(ethylene-co-acrylic acid) copolymers having different concentration of acrylic acid and different molar mass, their Zn ionomer and ethylene-glycidylmethacrylate copolymer as matrixes and on organically modified montmorillonite as a nanofiller have been investigated. The presence and the increase in the content of the clay lead to the increase in the limiting oxygen index and to significant reduction of the burning rate of all materials. The results from the Vickers microhardness measurements have shown that the addition of the clay to matrixes of polar functionalized polyethylenes leads to a significant increase in the microhardness of the materials, while the creep constant does not decrease significantly. The UV spectra show that the light transmittance of the materials does not change significantly in the presence of the clay, i.e., the nanocomposite films preserve the polymer transparency. The results have been interpreted by the intercalated structures of the nanocomposites investigated.     

A study of the combustion and fire-retardance behaviour of unsaturated polyester/phenolic resin blends

The thermal degradation and combustion behaviour of an interpenetrating network (IPN) structure of unsaturated polyester UP resin and a resole type of phenolic resin was studied. Thermal gravimetric analysis (TGA) was used to monitor the degree of thermal decomposition for the UP/phenol IPN structure and the change of the oxygen index (OI) was used to describe the variation of the combustion behaviour. The smoke density was measured via a non-flaming process to detect the amount of smoke generated during the combustion. A homemade cone calorimetric dynamic flammability evaluation system was assembled to analyse the gas evolved and to measure the heat release rate (HRR) during the combustion. Under simulated conditions of a burning field at the temperature of 757°C, the variation of the concentration of carbon monoxide (CO) and the HRR of the UP/phenol IPN structure were studied. The results show that modification of the essentially flammable UP resin by the phenol structure to form an IPN system cannot only remarkably improve the heat resistance but also help to suppress the smoke, toxic gas and heat release during the combustion.     

Use of inorganic materials to enhance thermal stability and flammability behavior of a polyimide

While a great variety of high temperature polyimide materials exist, these materials are being subjected to higher and higher use temperatures in oxidative and environmentally aggressive environments. There is a limit to the extent one can take a polyimide before it will oxidize and subsequently suffer property degradation, thermal decomposition, and structural failure. Therefore, we instead sought to use materials which do not oxidize (inorganic materials) to enhance the polyimide composition and perhaps move the properties of the organic polymer more into the realm of ceramics while maintaining polyimide composite weights and processing advantages. In this paper we present results of the combination of inorganic micron sized particles with and without carbon nanofibers to produce a variety of highly inorganic particle filled polyimides. These polyimides were tested for thermal stability and flammability in resin pellet form and as a protective coating for a carbon-fiber composite structure. Our results demonstrate that the resin with inorganic particles exhibited significant reductions in flammability by themselves, but minimal flammability reduction when used as a thin coating to protect a carbon-fiber composite. Further, the gains in thermal stability are limited by the thermal stability of the polyimide matrix, suggesting that more work is needed in measuring the limits of inorganic fillers to improve thermal stability. Still, the results are promising and may yield polyimide systems useful for providing resistance to damage from high heat flux exposures/fire risk scenarios.     

Investigation of the thermal decomposition and flammability of PEEK and its carbon and glass-fibre composites

Conventional thermally durable materials such as metals are being replaced with heat resistant engineering polymers and their composites in applications where burn-through resistance and structural integrity after exposure to fire are required. Poly aryl ether ether ketone (PEEK) is one such engineering polymer. Little work has been published with regards to the flammability of PEEK and its filled composites. The current study aims to assess the flammability and fire behaviour of PEEK and its composites using thermogravimetric analysis, pyrolysis combustion flow calorimetry, limiting oxygen index, a vertical flame resistance test, and fire (cone) calorimetry.     

Halogen-free flame retarded poly(butylene terephthalate) (PBT) using metal oxides/PBT nanocomposites in combination with aluminium phosphinate

The flame retardancy of poly(butylene terephthalate) (PBT) containing aluminium diethlyphosphinate (AlPi) and/or nanometric metal oxides such as TiO₂ or Al₂O₃ was investigated. In particular the different active flame retardancy mechanisms were discovered. Thermal analysis, evolved gas analysis (TG-FTIR), flammability tests (LOI, UL 94), cone calorimeter measurements and chemical analyses of residues (ATR-FTIR) were used. AlPi acts mainly in the gas phase through the release of diethylphosphic acid, which provides flame inhibition. Part of AlPi remains in the solid phase reacting with the PBT to phosphinate-terephthalate salts that decompose to aluminium phosphate at higher temperatures. The metal oxides interact with the PBT decomposition and promote the formation of additional stable carbonaceous char in the condensed phase. A combination of metal oxides and AlPi gains the better classification in the UL 94 test thanks to the combination of the different mechanisms.     

Natural rubber nanocomposites using polystyrene-encapsulated nanosilica prepared by differential microemulsion polymerization

In this study, nanocomposites of natural rubber (NR) and polystyrene (PS)-encapsulated nanosilica were prepared by latex compounding method. The nanolatex of PS-encapsulated silica was synthesized via in situ differential microemulsion polymerization. The resulted hybrid nanoparticles showed core-shell morphology with an average diameter of 40 nm. The silica hybrid nanoparticles were subsequently used as filler for the NR nanocomposite. The properties of NR were found to be improved as a result of the incorporation of PS-encapsulated nanosilica at 3 and 3-9 parts per hundred rubber (phr) for tensile strength and modulus at 300% strain, respectively, except the elongation at break, and up to 9 phr for flammability. The results from dynamic mechanical analyzer showed that the elastic properties of NR near the glass transition temperature increased with the inclusion of increasing concentration of the PS-encapsulated nanosilica, causing by the semi-interpenetrating nanostructure in the NR nanocomposites.     

Clay network in ABS-graft-MAH nanocomposites: Rheology and flammability

A melt blending method was used to prepare ABS/clay and ABS-g-MAH/clay nanocomposites. Cone calorimeter and advanced rheological extension system (ARES^©) were employed to measure flammability and dynamic rheological properties. The main aim is to establish a relationship between the clay network structure and flammability properties of polymer nanocomposites. From the results of dynamic rheological measurements, it was found that the clay network structure was formed in ABS-g-MAH/clay nanocomposites, which strongly affected the flammability properties of the nanocomposites. The clay network improves the melt viscosity and results in restraint on the mobility of the polymer chains during combustion, which leads to significant improvement of flame retardancy for the nanocomposites.