Dynamic repositioning for vehicle sharing with setup costs

This study considers a multi-period two-region repositioning problem with setup repositioning costs involved for vehicle sharing systems. We find that incorporating such costs can influence the total cost significantly and complicate the structure of the optimal policy. Moreover, we manage to partially characterize the optimal policy, and then develop an easy-to-implement heuristic policy. The performance of the heuristic policy and the influence of setup repositioning costs on policies are assessed numerically.     

A bicriteria parallel machine scheduling with a learning effect of setup and removal times

In studies on scheduling problems, generally setup times and removal times of jobs have been neglected or by including those into processing times. However, in some production systems, setup times and removal times are very important such that they should be considered independent from processing times. Since, in general jobs are done according to automatic machine processes in production systems processing times do not differ according to process sequence. But, since human factor becomes influential when setup times and removal times are taken into consideration, setup times will be decreasing by repeating setup processes frequently. This fact is defined with learning effect in scheduling literature. In this study, a bicriteria m-identical parallel machines scheduling problem with a learning effect of setup times and removal times is considered. The objective function of the problem is minimization of the weighted sum of total completion time and total tardiness. A mathematical programming model is developed for the problem which belongs to NP-hard class. Results of computational tests show that the proposed model is effective in solving problems with up to 15 jobs and five machines. We also proposed three heuristic approaches for solving large jobs problems. According to the best of our knowledge, no work exists on the minimization of the weighted sum of total completion time and total tardiness with a learning effect of setup times and removal times.     

Lagrangean relaxation based heuristics for lot sizing with setup times

We consider a lot sizing problem with setup times where the objective is to minimize the total inventory carrying cost only. The demand is dynamic over time and there is a single resource of limited capacity. We show that the approaches implemented in the literature for more general versions of the problem do not perform well in this case. We examine the Lagrangean relaxation (LR) of demand constraints in a strong reformulation of the problem. We then design a primal heuristic to generate upper bounds and combine it with the LR problem within a subgradient optimization procedure. We also develop a simple branch and bound heuristic to solve the problem. Computational results on test problems taken from the literature show that our relaxation procedure produces consistently better solutions than the previously developed heuristics in the literature.     

Knapsack problems with setups

Knapsack problems with setups find their application in many concrete industrial and financial problems. Moreover, they also arise as subproblems in a Dantzig–Wolfe decomposition approach to more complex combinatorial optimization problems, where they need to be solved repeatedly and therefore efficiently. Here, we consider the multiple-class integer knapsack problem with setups. Items are partitioned into classes whose use implies a setup cost and associated capacity consumption. Item weights are assumed to be a multiple of their class weight. The total weight of selected items and setups is bounded. The objective is to maximize the difference between the profits of selected items and the fixed costs incurred for setting-up classes. A special case is the bounded integer knapsack problem with setups where each class holds a single item and its continuous version where a fraction of an item can be selected while incurring a full setup. The paper shows the extent to which classical results for the knapsack problem can be generalized to these variants with setups. In particular, an extension of the branch-and-bound algorithm of Horowitz and Sahni is developed for problems with positive setup costs. Our direct approach is compared experimentally with the approach proposed in the literature consisting in converting the problem into a multiple choice knapsack with pseudo-polynomial size.     

Dynamic lot-sizing with setup cost reduction

One of the fundamental tenets of the Just-in-Time (JIT) manufacturing philosophy is that reduction or even elimination of inventory conserves valuable resources and reduces wasteful spending. In many cases, to achieve inventory reductions requires investment in reduction of setup costs. For this reason, certain proposals for incorporating means for reducing setup costs into classical production-inventory models have been offered in recent years. This article considers a dynamic lot-sizing model M where the values of the setup costs can be reduced by various amounts depending upon the level of funds R committed to this reduction. We show that for each fixed value of R, the model can be represented as a shortest path problem. By minimizing the optimal value function V(R) of the shortest path problem over R, model M can, in theory, be solved. In practice, the viability of this approach depends crucially upon the properties of the function V. Since these properties depend upon the nature of the setup cost function K used in model M, we analyze how V varies as K varies. This allows us to propose two exact, finite algorithms for solving model M, one for the case when K is a concave function, the other for the case when K is convex. Computational results for the convex case are presented. The problems solved demonstrate that, in practice, setup cost reductions chosen according to model M have the potential to significantly reduce both inventory levels and total costs.     

A survey of scheduling problems with setup times or costs

The first comprehensive survey paper on scheduling problems with separate setup times or costs was conducted by [Allahverdi, A., Gupta, J.N.D., Aldowaisan, T., 1999. A review of scheduling research involving setup considerations. OMEGA The International Journal of Management Sciences 27, 219–239], who reviewed the literature since the mid-1960s. Since the appearance of that survey paper, there has been an increasing interest in scheduling problems with setup times (costs) with an average of more than 40 papers per year being added to the literature. The objective of this paper is to provide an extensive review of the scheduling literature on models with setup times (costs) from then to date covering more than 300 papers. Given that so many papers have appeared in a short time, there are cases where different researchers addressed the same problem independently, and sometimes by using even the same technique, e.g., genetic algorithm. Throughout the paper we identify such areas where independently developed techniques need to be compared. The paper classifies scheduling problems into those with batching and non-batching considerations, and with sequence-independent and sequence-dependent setup times. It further categorizes the literature according to shop environments, including single-machine, parallel machines, flow shop, no-wait flow shop, flexible flow shop, job shop, open shop, and others.     

Single-job lot streaming in m − 1 two-stage hybrid flowshops

This paper studies the single-job lot streaming problem in a two-stage hybrid flowshop that has m identical machines at the first stage and one machine at the second stage, to minimise the makespan. A setup time is considered before processing each sublot on a machine. For the problem with the number of sublots given, we prove that it is optimal to use a rotation method for allocating and sequencing the sublots on the machines. With such allocation and sequencing, the sublot sizes are then optimised using linear programming. We then consider the problem with equal sublot sizes and develop an efficient solution to determining the optimal number of sublots. Finally optimal and heuristic solution methods for the general problem are proposed and the worst-case performance of the equal-sublot solution is analysed. Computational results are also reported demonstrating the close-to-optimal performances of the heuristic methods in different problem settings.     

On maximizing the profit of a satellite launcher: Selecting and scheduling tasks with time windows and setups

At regular times, a satellite launcher company has to plan the use of its launcher to get the maximum profit. In a more formal way, the problem consists of selecting and scheduling a subset of unit-length jobs constrained by capacitated time slots so that the overall cost is a minimum. The data associated with each job are its weight, its time-window and its expected gain when it is performed. With each time slot are associated a setup cost and a capacity. The setup cost of a time slot is due when this time-slot is used to perform at least one job. Moreover the total weight of all jobs scheduled within a time slot is at most the time slot capacity. We first show that the general problem is hard and provide some easy special cases. We then propose a first dynamic-programming polynomial-time algorithm for the special case with unit weights. A second and more efficient dynamic programming algorithm is also provided for the special case of unit weights and agreeable time windows. This last algorithm is finally improved for the special case of equal gains.     

A bi-objective coordination setup problem in a two-stage production system

This paper addresses a problem arising in the coordination between two consecutive departments of a production system, where parts are processed in batches, and each batch is characterized by two distinct attributes. Due to the lack of interstage buffering between the two stages, these departments have to follow the same batch sequence. In the first department, a setup occurs every time the first attribute of a new batch is different from the one of the previous batch. In the downstream department, there is a setup when the second attribute changes in two consecutive batches. The problem consists in finding a batch sequence optimizing the number of setups paid by each department. This case results in a particular bi-objective combinatorial optimization problem. We present a geometrical characterization for the feasible solution set of the problem, and we propose three effective heuristics, as shown by an extensive experimental campaign. The proposed approach can be also used to solve a class of single-objective problems, in which setup costs in the two departments are general increasing functions of the number of setups.     

Minimizing total tardiness in parallel machine scheduling with setup times: An adaptive memory-based GRASP approach

This paper deals with the problem of scheduling jobs in uniform parallel machines with sequence-dependent setup times in order to minimize the total tardiness relative to job due dates. We propose GRASP versions that incorporate adaptive memory principles for solving this problem. Long-term memory is used in the construction of an initial solution and in a post-optimization procedure which connects high quality local optima by means of path relinking. Computational tests are carried out on a set of benchmark instances and the proposed GRASP versions are compared with heuristic methods from the literature.