新型挠性支承结构及其加工方法

在分析现有几种挠性支承结构和加工方法的优缺点的基础上，研究了一种新型的挠性支承结构并在充分分析这种结构的优点后，提出了针对这种结构的切实可行的加工方法。此外还讨论了这种加工方法所存在的问题。     

滤池大阻力配水系统改造的理论与实践

提出了一种对传统滤池支母管穿孔大阻力配水系统改造的理论和方法，并在工程应用中得到了确认     

机械制造系统生产水平的综合评价

运用数理统计和模糊数学的某些概念，本文提出了一种评价机械制造系统生产水平的新方法，机械制造系统可以用模糊变换器来描述，这个模糊变换器比较客观和全面地揭示机械制造系统的内在规律。借助这个模糊变换器来综合评价机械制造系统具有很大的理论和实践价值，并为机械制造系统论奠定新的基础。无心磨削系统的实验研究证明了本文基本观点的正确性。     

母线含非圆曲线的超声变幅杆精确加工的研究

介绍在普通数控车床上准确加工母线含非圆曲线的超声变幅杆的两种通用程序的编制方法及应用。方法一以等弦长划分待加工曲线决定节点,以平均曲率半径作为插补圆半径,以C语言编制出加工代码生成软件。方法二采用VB6编程,使用双圆弧法进行插补,伸缩步长法进行误差控制和决定节点,可设定并控制插补误差理论值,运行时生成的NC代码指令条数少,适应任何超声变幅杆的加工,界面友好易用。上述两程序在进行切削加工前,均可全程模拟加工过程。两软件经分别在GSK-928和G-CNC6135A(G)数控车床上应用,效果良好。而第一软件较完善。     

Crack-free micromachining on glass substrates by visible LIBWE using liquid metallic absorbers

Laser induced backside wet etching (LIBWE) is a promising laser direct-write technique for etching transparent materials and for producing high precision and near-optical quality surfaces. In this study, visible LIBWE using gallium and eutectic indium/gallium as absorbers was used for crack-free microfabrication of sodalime and quartz. Eutectic indium/gallium (In/Ga) has a melting temperature lower than metallic gallium does and the etching rate by using In/Ga was found to be similar to that by gallium for visible LIBWE. When using the gallium absorber, the etching threshold of quartz by visible LIBWE was about one-third of that by UV LIBWE. The heat-affected zone of the quartz etching was negligible at the trench rim in the visible LIBWE process. The wettability of the metallic absorbers on the substrates affects aspect ratio and is a new important factor for LIBWE. In addition, etching rate decreased when repetition rate was increased.     

A general mathematical model for continuous generating machining of screw rotors with worm-shaped tools

Screw rotors play a crucial role in the performance of compressors. For the large-batch production of small- or medium-sized rotors, continuously rotor hobbing or grinding may be more efficient than form machining. In this study, a general mathematical model was developed for the generating machining of screw rotors with a worm-shaped tool. A two-parameter enveloping theory was applied to simulate the cutting process as the tool conducts polynomial feed motion considering its cutting edge. The normal errors of the generated cutting lines were computed and presented on the rotor tooth surface topologies to show the correctness and practicability of the proposed model.     

Experimental research on the localized electrochemical micro-machining

Due to several advantages and wider range of applications, micro-ECM is considered to be one of the most effective advanced future micromachining techniques. An experimental set-up for micro-ECM is constructed, which consists of various components and sub-systems, e.g. mechanical machining unit, nanosecond pulse power supply, circulation system of electrolyte, movement control component and process monitoring component. In addition, this system has the functions of fabricating micro tool electrode and machining status detection. Using the self-developed experimental system, the micro tool-electrode and the micro holes are sequentially machined. Upon the application of ultrashort voltage pulses, micro hole with 20μm diameter is obtained. Experimental results show the potential capability of electrochemical micromachining for better machining accuracy and smaller machining size. Published in Russian in Elektrokhimiya, 2008, Vol. 44, No. 8, pp. 998–1003. The text was submitted by the authors in English.     

超光滑表面及其制造技术的发展

超光滑表面制造技术是超精密加工技术的一个重要分支。通过介绍超光滑表面的特征、应用及其制造技术的发展,希望给出超光滑表面技术的整体轮廓。在介绍超光滑表面的概念及其主要特征的基础上,通过典型例证指出了超光滑表面的软X射线光学、激光陀螺等科技领域的重要应用。回顾了超光滑表面制造技术的发展过程,对各种超光滑表面加工原理与方法进行了简单描述与评价。最后提出了对超光滑表面制造技术的发趋势的观点。     

基于神经网络的电火花线切割工艺目标建模

利用BP神经网络技术建立了电火花线切割加工工况参数与工艺目标间的预测模型.以脉冲宽度、脉冲间隙、峰值电流、间隙电压及工件厚度等工况参数为网络输入,加工效率和表面粗糙度等工艺目标为网络输出,通过用样本数据对网络的训练,实现了对工艺目标的预测.试验结果表明:所建预测模型能较好地反映线切割机床的工艺规律,实现对指定切割条件下加工效率和表面粗糙度的预测,最大预测误差小于10%.     

飞秒激光微细加工中光耦合器参数的数值模拟

用有限差分迭代求解光束传输方程,对1×2(Y型)耦合器和2×2(X型)耦合器分路的夹角大小对分路中光束分配比例的影响进行了模拟研究.模拟结果显示：耦合器夹角控制在一定的范围内,对分路中光束能量分配影响不大;2×2耦合器对分路夹角以及波导宽度的变化敏感.为飞秒激光加工光纤无源器件的可行性做了理论上的分析.