Relationship between structures of phosphorus compounds and flame retardancies of the mixtures with acrylonitrile–butadiene–styrene and ethylene–vinyl acetate copolymer

Various analogos of phosphonic acid, phosphinic acid, and CH₃? P(O) group containing organo‐phosphorus compounds were synthesized as model compounds to investigate the effects of P content and the structure of flame retardant (FR) on their fire retarding performances of acrylonitrile–butadiene–styrene (ABS) and ethylene–vinyl acetate (EVA) copolymer. The success of synthesis was confirmed by ¹H‐ and ³¹P‐NMR. The flame retarding efficiencies were evaluated by a UL‐94 vertical test method. Thermogravimetric analysis results reveal that all the mixtures of FRs with ABS or EVA exhibit no or very little charred residues at 600°C under inert atmosphere condition, indicating that all FRs work in the gas phase rather than in the condensed phase for both ABS and EVA. The fire retarding efficiency of FR depends not only on the P content in FR but also on the nature of its structure. UL‐94 results show that P FRs with ? CH₃ group attached to the P atom exhibits the best fire retarding performance on both ABS and EVA. It was found that at least 4 wt% P in the formulation is required to show self‐extinguishing ability for both ABS and EVA when P FRs having ? CH₃ group are employed. The fire retarding efficiency of P FRs with different attached group is in order of: ? CH₃ > ? C₆H₅ > ? OH > ? H. Copyright © 2009 John Wiley & Sons, Ltd.     

Influence of Ethylene-Butyl Acrylate-Glycidyl Methacrylate Terpolymer on Compatibility of Ethylene Vinyl Acetate Copolymer/Olive Husk Flour Composites

The paper reports some results of an experimental study on ethylene vinyl acetate (EVA) copolymer/olive husk flour (OHF) composites incorporated at various filler ratios (15, 30 and 45 wt%) in the absence and the presence of ethylene-butyl acrylate-glycidyl methacrylate (EBAGMA) terpolymer used as a compatibilizer. The composite samples have been prepared by melt blending and their chemical structure, as well as morphological, mechanical and water absorption properties investigated. It is shown that the compatibility of EVA/OHF composites is improved by the addition of EBAGMA terpolymer. Indeed, FT-IR analysis shows that chemical interactions have occurred between the compatibilizer and the base blend components. Morphological results from SEM shows better dispersion of the wood particles in the EVA matrix and the resulting composite samples exhibit better tensile properties at break and lower water absorption than the uncompatibilized ones. Moreover, the results indicate that the loading concentrations of both OHF and EBAGMA have an effect on the composite properties.     

Mechanism of spherulitic crystallization as deduced from observations of partially crystallized glassy polystyrene

Thin films of isotactic polystyrene partially crystallized from the glassy state were studied in detail by means of transmission electron microscopy and electron diffraction. Initial nucleation and growth stages of spherulitic fibrils (or lamellae) were illustrated clearly by using novel techniques, such as Au decoration, and novel specimens such as thin films containing holes.

Spherulitic nucleation begins with the crystallization of a liquid-crystal-like nodule or a group of these nodules merging to form a spherulitic center. Fibrils or lamellae grow and fan out from the nucleus by additional incorporation of maturing nodules. Proliferation of fibrils is essentially a space-filling process through the crystallization of uncrystallized nodules or nodules that were left behind by growing fibrils which had initiated earlier. The deduced mechanism of spherulitic crystallization leads directly to the formation of interlamellar links between neighboring fibrils. However, no extended-chain-type interlamellar links were revealed by Au decoration.

The application of the mechanism of spherulitic crystallization from the glass to that from the melt is also suggested; it is based primarily on recent studies which show remarkable similarities between structures existing in the glassy and the melt states prior to crystallization.     

Effect of the liquid–liquid phase separation on the crystallization behavior and mechanical properties of poly(ethylene‐ran‐vinyl acetate) and paraffin wax blend

The effect of liquid–liquid phase‐separation (LLPS) on the crystallization behavior and mechanical properties of poly(ethylene‐ran‐vinyl acetate) (EVA) with various amounts of vinyl acetate and paraffin wax blend was investigated. The blend of EVA‐H (9.5% vinyl acetate) and the wax became homogeneous at temperatures greater than its upper critical solution temperature (UCST) (98°C), and an LLPS was observed between UCST and the melting point of 88°C for EVA‐H in the blend. The existence of the LLPS is attributed to the relatively large amount of the hydrophilic component of vinyl acetate in EVA, although the molecular weight of the wax was just 560. However, LLPS did not occur for the EVA/wax blend when the content of vinyl acetate in EVA was less than 3%. This behavior was explained by using the Flory–Huggins lattice model with an effective interaction parameter. The degree of crystallinity of EVA‐H in the EVA‐H/wax blend, judged from a melting endothermic peak in differential scanning calorimeter (DSC) thermograms obtained during heating runs, decreased with increasing duration time in the LLPS region. The flexural modulus of the EVA/wax blend became maximum at certain blend composition (about 30 ∼ 40 wt % EVA depending upon the amount of vinyl acetate). This behavior can be explained by the fact that this blend composition has the largest relative degree of crystallinity of EVA measured by DSC and wide‐angle X‐ray scattering method. We found that the flexural modulus of the binder itself is directly related to that of a feedstock consisting of larger amounts of metal powder and the binder, which can help someone to develop a suitable binder system for a powder injection molding process. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1991–2005, 1999     

Improved Adhesion of UV Treated EVA Copolymer by Adding Small Amounts of Fillers

The influence of adding small amounts of calcium carbonate or sepiolite fillers on the adhesion properties of UV surface-treated ethylene vinyl acetate copolymer (EVA) was studied. In this paper, it has been demonstrated that the addition of 3-7 wt% filler enhanced the extent of the surface modifications (wettability, surface chemistry, roughness) and increased the adhesion of EVA. These effects were more marked when 7 wt% sepiolite filler was added to EVA, likely due to its higher aspect ratio.     

Comprehensive study of positronium formation in polymer blends between polyethylene and ethylene-vinylacetate copolymer

The intensity I₃ of ortho-positronium (o-Ps) in a polymer blend system consisting of polyethylene (PE) and ethylene-vinylacetate (EVA, random copolymer with a vinylacetate content of about 14%) was measured as functions of EVA weight content (Φ=0–100%), electric field (E=0–60 kV/cm ), positron irradiation time (t=0–200 h) and temperature (T=100–300 K). It was found that the addition of small amounts of EVA to PE significantly alters the electric field, positron irradiation time and temperature dependence of I₃. Positron trapping on polar EVA is suggested to be responsible for the sensitive effects of EVA.     

Dynamically cured natural rubber/EVA blends: influence of NR‐g‐poly(dimethyl (methacryloyloxymethyl)phosphonate) compatibilizer

Graft copolymer of natural rubber and poly(dimethyl(methacryloyloxymethyl)phosphonate) (NR‐g‐PDMMMP) was prepared in latex medium via photopolymerization. It was then used to promote the blend compatibility of dynamically cured 40/60 natural rubber (NR)/ethylene vinylacetate copolymer (EVA) blends using various loading levels at 1, 3, 5, 7, 9, 12, and 15 wt%. It was found that the increasing loading levels of NR‐g‐PDMMMP in the blends caused the increasing elastic modulus and complex viscosity until reaching the maximum values at a loading level of 9 wt%. The properties thereafter decreased with the increasing loading levels of NR‐g‐PDMMMP higher than 9 wt%. The smallest vulcanized rubber particles dispersed in the EVA matrix with the lowest tan δ value was also observed at a loading level of 9 wt%. Furthermore, the highest tensile strength and elongation at break (i.e., 17.06 MPa and 660%) as well as the lowest tension set value (i.e., 27%) were also observed in the blend using this loading level of the compatibilizer. Addition of NR‐g‐PDMMMP in the dynamically cured NR/EVA blends also improved the thermal stability of the blend. That is, the decomposition temperature increased with the addition of the graft copolymer. However, the addition of NR‐g‐PDMMMP in the blends caused the decreasing degree of crystallinity of the EVA phase in the blend. However, the strength properties of the blend are still high because of the compatibilizing effect. Copyright © 2009 John Wiley & Sons, Ltd.     

Flammability characteristics and flame retardant mechanism of phosphate-intercalated hydrotalcite in halogen-free flame retardant EVA blends

The flammability characteristics and flame retardant mechanism of phosphate-intercalated hydrotalcite (MgAl-PO₄) in the halogen-free flame retardant ethylene vinyl acetate (EVA) blends have been studied by X-ray diffraction (XRD), Fourier transfer infrared (FTIR) spectroscopy, cone calorimeter test (CCT), scanning electron microscopy (SEM), thermogravimetric analysis (TGA), limiting oxygen index (LOI) and UL-94 tests. The results show that the hydrotalcite MgAl-PO₄ intercalated by phosphate possesses the enhanced thermal stability and flame retardant properties compared with ordinary carbonate-intercalated hydrotalcite MgAl-CO₃ in the EVA blends. The CCT tests indicate that the heat release rate (HRR) and mass loss rate (MLR) values of the EVA/MgAl-PO₄ samples are much lower than those of the EVA/MgAl-CO₃ samples. The TGA data show that the thermal degradation rates of MgAl-PO₄ and EVA/MgAl-PO₄ samples are much slower and leave more charred residues than those of MgAl-CO₃ and its corresponding EVA blends. The LOI values of EVA/MgAl-PO₄ samples are 2% higher than those of the corresponding EVA/MgAl-CO₃ samples at the range of 40–60 wt% loadings, while the EVA sample with 55 wt% MgAl-PO₄ can reach the UL-94 V-1 rating. The dynamic FTIR spectra reveal that the flame retardant mechanism of MgAl-PO₄ can be ascribed to its catalysis degradation of the EVA resin, which promotes the formation of charred layers with the P–O–P and P–O–C complexes in the condensed phase. The SEM observations give further evidence of this mechanism that the compact charred layers formed from the EVA/MgAl-PO₄ sample effectively protect the underlying polymer from burning.     

固化条件对太阳电池EVA胶膜交联度的影响

介绍了EVA胶膜对太阳电池组件的影响以及EVA胶膜交联度的测试方法.通过测试交联度来优化设定太阳电池组件层压的层压时间、温度等影响因素,使得太阳电池组件转化效率最大化,并保证可靠的使用寿命.通过对不同位置的EVA胶膜交联度测试,来检测层压机表面各个区域温控的工作情况,以保证太阳电池组件批量生产的合格率.