SPH方法在液固撞击数值模拟中的应用

对液滴分别采用光滑粒子流体动力学(SPH)和任意拉格朗日-欧拉(ALE)两种方法模拟液滴高速冲击有机玻璃(PMMA)过程中液滴的变形、固体结构的损伤.结果表明:两种算法中结构表面的损伤情况与Brunton实验数据吻合,证明了数值分析方法的可行性和精确性;此外,对比发现SPH方法模拟液固撞击过程更具有优势.利用SPH方法分析实际工程问题,验证了两种工程处理技术可以有效地提高螺旋桨抗雨水的冲击能力.     

河型发育过程的二维数值模拟研究

改进已有二维平面水沙模型,进一步考虑河床粗化、弯道二次流及河床结构对泥沙输运的影响;并针对河湾形态对崩岸的影响提出新的非粘性土崩岸模拟方法,使其能模拟边滩的形成。利用改进后模型分别对Yen弯道水槽泥沙冲淤试验及Friendkin室内弯曲小河塑造试验进行模拟;模拟结果与试验观测资料吻合较好,表明考虑弯道对泥沙输运及河岸崩塌影响的模型能够更准确反映天然河流演化过程,为研究河型演化机理及各控制因素变化规律提供新手段。     

The cavitation erosion of ultrasonic sonotrode during large-scale metallic casting: Experiment and simulation

Ultrasonic sonotrodes play an essential role in transmitting power ultrasound into the large-scale metallic casting. However, cavitation erosion considerably impairs the in-service performance of ultrasonic sonotrodes, leading to marginal microstructural refinement. In this work, the cavitation erosion behaviour of ultrasonic sonotrodes in large-scale castings was explored using the industry-level experiments of Al alloy cylindrical ingots (i.e. 630 mm in diameter and 6000 mm in length). When introducing power ultrasound, severe cavitation erosion was found to reproducibly occur at some specific positions on ultrasonic sonotrodes. However, there is no cavitation erosion present on the ultrasonic sonotrodes that were not driven by electric generator. Vibratory examination showed cavitation erosion depended on the vibration state of ultrasonic sonotrodes. Moreover, a finite element (FE) model was developed to simulate the evolution and distribution of acoustic pressure in 3-D solidification volume. FE simulation results confirmed that significant dynamic interaction between sonotrodes and melts only happened at some specific positions corresponding to severe cavitation erosion. This work will allow for developing more advanced ultrasonic sonotrodes with better cavitation erosion-resistance, in particular for large-scale castings, from the perspectives of ultrasonic physics and mechanical design.     

超临界CO2直旋混合射流破岩特性的实验研究

超临界二氧化碳(CO₂)射流破岩既能降低岩石门限压力又能有效保护储层,直旋混合射流兼具直射流和旋转射流特点可提高破岩效率,基于此提出了超临界CO₂直旋混合射流的破岩方法。为了揭示超临界CO₂直旋混合射流破岩特性,设计加工出叶轮式直旋混合射流喷嘴,通过岩石定点冲击破碎实验对比了该射流与常规水射流的破岩效果,并研究了叶轮长度、叶轮中心孔直径、混合腔长度、喷射距离、射流压力等重要参数对超临界CO₂直旋混合射流破岩效果的影响。结果表明:相同实验条件下,该射流方法的平均破岩能力比常规水射流提高了42.9%;超临界CO₂直旋混合射流破岩易出现较大体积岩屑崩落现象;随着叶轮长度、混合腔长度、喷射距离的增大破岩效果均先增强后减弱,实验条件下上述参数存在最优范围值;叶轮中心孔直径的增大会导致岩石破碎孔深度增加、直径减小;随着射流压力的升高,超临界CO₂直旋混合射流破岩效果有着较为明显的提升。研究结果可为超临界CO₂直旋混合射流破岩方法的进一步研究提供实验依据。     

弹体高速侵彻效率的实验和量纲分析

为了研究高速侵彻时弹体撞击速度、材料强度等对质量侵蚀特性和侵彻效率的影响规律,开展了不同材料强度和长径比的弹体高速侵彻半无限厚素混凝土靶实验,弹体撞击速度为880~1 900 m/s,弹头形状为尖卵型(半径口径比为3),口径为30 mm。由实验发现:弹体撞击速度对侵彻效率的影响呈抛物线分布,最大侵彻效率时的弹体特征撞击速度约1 400 m/s;高速侵彻时弹体的质量侵蚀主要发生在卵形头部,弹身及尾部损伤极少;速度超过特征撞击速度时,弹体侵蚀严重,甚至弯曲变形或解体;弹体强度提高至约2倍时,质量侵蚀率降低约80%。基于实验,利用量纲分析原则建立了量纲一侵彻效率和量纲一弹体撞击速度的函数关系式,可估算出最大侵彻效率对应的弹体撞靶速度,为高速侵彻效应模拟实验提供理论指导。     

低能离子束诱导Ag表面纳米金字塔微结构

利用离子束溅射诱导实验方法,在单晶Si(100)基底上辅助沉积银膜,研究了低能Ar+离子束30°入射时,不同离子束能量和束流密度以及基底温度对Ag纳米结构的影响.结果表明:在较低基底温度下(32~100℃)辅助沉积银膜,膜层表面会呈现排列紧密、晶粒尺寸一致的金字塔状纳米结构.当温度升高时(32~200℃),纳米微结构横向尺寸λc迅速增加,而粗糙度先减小(32~100℃)后迅速增大(100~200℃);当离子束能量1 400eV、束流密度15~45μA/cm2时,在相同温度下,随着离子束束流密度的增大,纳米晶粒横向尺寸基本不变,粗糙度略有增加;当离子束流密度为15μA/cm2、能量1 000~1 800eV时,在相同温度下,随着离子束能量的增加,银纳米结构尺寸增加,而表面粗糙度先增加,然后缓慢减小.自组织纳米结构的转变是溅射粗糙化和表面驰豫机制相互作用的结果.     

气体火花开关电极烧蚀研究

采用Mo,WCu和W分别作为三种气体火花开关的主电极材料,进行放电条件下电极烧蚀实验,研究开关电极烧蚀率和烧蚀形貌,分析电极烧蚀特征。结果表明,Mo,WCu和W开关的主电极烧蚀率分别为3.32×10-2 C-1·m-2,2.63×10-2 C-1·m-2和1.74×10-2 C-1·m-2,W开关主电极烧蚀率最小。实验后开关的主电极中心烧蚀严重,呈现明显裂纹和烧蚀坑。Mo主电极表面呈现明显熔融态,阴极表面形成大量裂纹(宽度达10μm)和孔隙(孔径达10μm);WCu和W主电极表面形成少量圆球状W突起(粒径达20μm及以上)。开关外壳内壁沉积了喷溅颗粒。WCu开关外壳沉积颗粒较大(粒径达10μm),Mo开关外壳沉积颗粒居中(粒径为2μm),W开关外壳沉积颗粒最小(近1μm)。因此可优先选用具有优异抗烧蚀性能的W作为气体火花开关电极材料。     

Predicting initial erosion during the hole erosion test by using turbulent flow CFD simulation

CFD simulation with enhanced modeling of turbulence and near-wall treatment is used to model water–clay mixtures flowing through a cylindrical pipe domain. Effects on the wall-shear stress resulting from varying water clay content and applied hydraulic gradient are analyzed. Various parametric studies were performed and had shown that the two-dimensional modelling introduced in the present study does not yield a uniform wall-shear stress along the pipe wall and that clay concentration affects significantly the wall-shear stress value. This is in contrast with the common hypothesis used in one-dimensional modeling approaches where this stress is assumed constant and which gives rise to uniform erosion along the pipe wall. The obtained results had enabled predicting more realistically erosion amount and had allowed for understanding the irregular eroded hole wall shape as observed experimentally after performing the standard hole erosion test.     

Rf‐GDOES analysis of composite metal/ceramic electroplated coatings with nano‐ to microceramic particles' size: issues in plasma sputtering of Ni/micro‐SiC coatings

Ni matrix composite coatings reinforced with nano‐ and microceramic particles were analyzed by radio frequency glow discharge optical emission spectrometry (Rf‐GDOES). An interesting phenomenon related to the sputtering and excitation modes of this technique was observed. During plasma sputtering with Rf‐GDOES, the micro‐SiC particles were detached from metal matrix and did not contribute to the analytical signals. The same was not found in composite coatings containing nanoceramic particles. This anomalous behavior was confirmed by atomic force microscopy (AFM) investigation and scanning electron microscope (SEM) observations into Rf‐GDOES craters that showed the presence of residual non‐sputtered microparticles. Various attempts were done in order to minimize this problem, mainly by varying the analysis parameters of the used instrumentation, but without any relevant success. Some suggestions were then proposed for explaining the observed phenomenon, moreover possible solutions (e.g. by using a strong magnetic field or changing plasma gas to be more energetic) are discussed. Copyright © 2011 John Wiley & Sons, Ltd.     

人牙釉质的酸蚀行为研究

通过体外原位酸蚀试验,采用显微硬度仪、台阶仪、SEM和EDX等考察了在pH=3.20的柠檬酸溶液作用下,人牙釉质表面硬度、组织结构、化学组成等性能随酸蚀时间的变化关系,初步分析了牙釉质在柠檬酸溶液中的酸蚀过程和机制.结果表明,在柠檬酸溶液中腐蚀1 min后,牙釉质无明显酸蚀损伤;腐蚀3 min后,牙釉质表面硬度及Ca、P含量均明显降低,釉质表面旱现酸蚀损伤,腐蚀深度为0.236 μm;随酸蚀时间继续延长,牙釉质表面损伤进一步加剧.形貌分析显示:在腐蚀初期,人牙釉质内的釉柱先于相邻釉间质发生酸蚀剥落,而釉柱丧失会进一步加剧釉间质的酸蚀,两者互相促进,最终导致牙釉质表面发生实质性的硬组织丧失.