金属材料的激光表面改性及其在摩擦学中的应用

作者对激光表面处理的各种方法和现有技术水平进行了综述介绍,并就其在改善金属材料表面摩擦磨损性能方面的研究和应用,以及今后的发展都作了简要的分析和讨论。激光相变硬化能使处理的工件形成具有表面压应力的硬质马氏体表面,因而可以降低表面的磨损速率。在金属工件上通过激光包覆高抗磨、抗热、抗腐蚀和抗疲劳的高硬质合金甚至致密陶瓷,在严格控制工件材料对包覆合金稀释的情况下,可使底材获得高的摩擦学性能。激光合金化通过选择合金元素和基底材料能有选择地改进低成本工件的表面,使其具有优异的物理、化学和机械性能。激光上釉是通过细化铸造组织、减少偏析及形成高度过饱和固溶体等亚稳定相乃至非晶态而提高了材料的耐磨性、抗氧化性和抗腐蚀性能。激光冲击硬化是通过在材料表层内形成冲击波而引起“损伤”来改变表层的组织和性能。     

水煤浆喷嘴热冲蚀磨损机理研究

采用1Crl8Ni9Ti不锈钢、YG8硬质合金和Al2O3／(W，Ti)C陶瓷3种材料制备了水煤浆喷嘴，考察了其在水煤浆雾化和燃烧过程中的热冲蚀磨损机理．结果表明：喷嘴材料的硬度对水煤浆喷嘴的热冲蚀磨损行为具有重要影响；在相同条件下，高硬度的Al2O3／(W，Ti)C陶瓷喷嘴的冲蚀率最低，YG8硬质合金次之，硬度较低的1Crl8Ni9Ti不锈钢喷嘴的冲蚀率最高；在热冲蚀磨损工况下，1Crl8Ni9Ti不锈钢水煤浆喷嘴主要呈现微切削特征，YG8硬质合金水煤浆喷嘴主要呈现晶粒剥落特征，而Al2O3／(W，Ti)C陶瓷水煤浆喷嘴主要呈现研磨损伤和热崩特征．     

一种可反应性纳米SiO2的制备和表征及其摩擦磨损性能研究

以正硅酸四乙酯为前驱体,以含不饱和双键碳链为修饰剂采用原位表面修饰法合成出1种可反应性纳米二氧化硅并对其结构进行表征;测定其透光率并得出在介质中的分散性;采用往复摩擦磨损试验机和四球摩擦磨损试验机考察纳米二氧化硅作为汽油机油添加剂的摩擦磨损行为,并用扫描电子显微镜及能量色散谱仪对其磨痕进行观察和分析.结果表明:SiO2 纳米微粒可以直接分散于基础油等油性介质中并具有良好的分散稳定性;作为润滑油添加剂表现出优异的抗磨减摩性能,并对磨损表面起到一定的修复作用.这是由于含双键有机物的存在,在摩擦过程中形成了聚合物膜而起到良好的减摩作用.     

FLTD三电极场畸变气体开关寿命特性

针对设计的一种场畸变气体开关,研究中间电极材料分别为不锈钢和黄铜条件下的烧蚀特性,结合开关寿命期间静态与触发特性的变化规律,获得决定开关寿命的关键因素,为三电极场畸变气体开关的性能优化提供理论支撑。研究结果表明,采用不锈钢和黄铜作为中间电极的烧蚀区域以及表面粗糙度均随着放电次数增加而增大,黄铜电极烧蚀较为严重且表面有明显的烧蚀圆斑,不锈钢电极则具有更高的表面粗糙度,阴阳极表面烧蚀存在明显差异,随着放电次数的增加,击穿点向电极边缘区域集中,影响开关的沿面绝缘特性,是导致开关寿命终结的主要原因。     

微动条件下材料磨损率的一种计算分析方法

微动现象广泛存在于工程结构中,近年来越来越受到科研工作者的重视.为了对微动磨损进行深入研究,本文根据微动摩擦系统中摩擦副间的特点,针对微动磨损过程,提出不对称双势阱模型,建立了其中粒子的运动方程;利用非平衡统计思想建立了理论模型,得到了计算磨损率的新方法.以金属材料Mg和Fe组成的摩擦副系统为例进行了计算分析,得出磨损率随磨损时间和势阱宽度的变化,进一步分析了载荷正压力变化对磨损率的影响.计算分析结果表明,在其他条件均不变的情况下,材料磨损率随磨损时间的增大而减小,且随着摩擦副系统中势阱宽度和载荷正压力的减小,磨损率也呈减小趋势.最后,通过与试验结果比较,验证了该理论模型的适用性.     

增强纤维含量对汽车摩擦材料性能的影响

研究了混杂纤维增强材料对汽车摩擦材料的机械性能及摩擦磨损性能的影响．结果表明：摩擦材料的冲击强度、三点弯曲断裂强度及硬度随纤维含量的增加而提高,并均达到使用要求;纤维含量对摩擦系数和磨损率影响较大,含体积分数１０％ 混杂纤维的材料具有较高的摩擦系数和较低的磨损率;ＳＥＭ 及ＥＤＡＸ分析表明,其磨损机理亦与增强纤维含量密切相关．     

Grey relational analysis for optimization of wear parameters and surface roughness on nano composite coating

The higher wear resistance of Ni based nano composite coatings makes them potential replacement in protecting the substrate materials. The role of surface roughness of the coating along with wear parameters on the specific wear rate, pin temperature, and COF are addressed in the present study. The use of hard nano Al₂O₃ particles found significant role in increasing the resistance to wear for Ni matrix coatings on Al6061 material. The resistance to dislocation offered by these nano Al₂O₃ particles and smear out of debris with plastic deformation indicated abrasive and adhesive nature of wear mechanism in combination. The optimization of wear parameters are carried out by surface response method based grey relation analysis. The normal load applied onto the pin has significant influence on the specific wear rate and temperature rise in the pin. The surface roughness of the coating has also found instrumental in the higher pin temperature and friction coefficient.     

含气量对激光空泡在刚性壁面空蚀的影响

采用强脉冲激光器设计液体环境下刚性壁面空蚀实验平台,改变液体中含气量,利用高速相机观察不同含气量条件下激光空泡在壁面附近的脉动过程,并对刚性壁面造成的空蚀结果进行了观测。实验研究发现,随着液体中相对空气含量的提高,激光空泡脉动的最大尺寸增大,空泡的膨胀运动变剧烈,溃灭运动速度降低,空泡的溃灭强度降低,从而影响到溃灭冲击波和壁面微射流对刚性壁面的冲击速度,减弱了壁面空蚀,而液体中含气量的提高能够降低激光空泡对刚性壁面的空蚀程度。     

Nakagami-m parametric imaging for characterization of thermal coagulation and cavitation erosion induced by HIFU

Nowadays, both thermal and mechanical ablation techniques of HIFU associated with cavitation have been developed for noninvasive treatment. A specific challenge for the successful clinical implementation of HIFU is to achieve real-time imaging for the evaluation and determination of therapy outcomes such as necrosis or homogenization. Ultrasound Nakagami-m parametric imaging highlights the degrading shadowing effects of bubbles and can be used for tissue characterization. The aim of this study is to investigate the performance of Nakagami-m parametric imaging for evaluating and differentiating thermal coagulation and cavitation erosion induced by HIFU. Lesions were induced in basic bovine serum albumin (BSA) phantoms and ex vivo porcine livers using a 1.6 MHz single-element transducer. Thermal and mechanical lesions induced by two types of HIFU sequences respectively were evaluated using Nakagami-m parametric imaging and ultrasound B-mode imaging. The lesion sizes estimated using Nakagami-m parametric imaging technique were all closer to the actual sizes than those of B-mode imaging. The p-value obtained from the t-test between the mean m values of thermal coagulation and cavitation erosion was smaller than 0.05, demonstrating that the m values of thermal lesions were significantly different from that of mechanical lesions, which was confirmed by ex vivo experiments and histologic examination showed that different changes result from HIFU exposure, one of tissue dehydration resulting from the thermal effect, and the other of tissue homogenate resulting from mechanical effect. This study demonstrated that Nakagami-m parametric imaging is a potential real-time imaging technique for evaluating and differentiating thermal coagulation and cavitation erosion.     

A preventive maintenance policy for a continuously monitored system with correlated wear indicators

A continuously monitored system is considered, that gradually and stochastically deteriorates according to a bivariate non-decreasing Lévy process. The system is considered as failed as soon as its bivariate deterioration level enters a failure zone, assumed to be an upper set. A preventive maintenance policy is proposed, which involves a delayed replacement, triggered by the reaching of some preventive zone for the system deterioration level. The preventive maintenance policy is assessed through a cost function on an infinite horizon time. The cost function is provided in full form, and tools are provided for its numerical computation. The influence of different parameters on the cost function is studied, both from a theoretical and/or numerical point of view.