涡轮叶片前缘阵列冲击冷却流动及传热特性数值研究

本文采用SST湍流模型模拟了类前缘通道内蒸汽射流阵列冲击冷却的流动与传热特性,分析了雷诺数(Re=10000～50000)、孔径比(d/H=0.5～0.9)和孔间距比(S/H=2～6)对流动及传热性能的影响规律,得到了相应的传热和摩擦关联式。结果表明:在不同雷诺数下,d/H从0.5到0.9变化时,通道压力损失系数降低了76%～79%,靶面平均努塞尔数降低了45%～49%;S/H从2增至6时,通道压力损失系数增加了1.64～1.92倍,靶面平均努塞尔数增加了54%～64%;增大d/H、减小S/H可有效提高类前缘通道蒸汽冲击冷却的综合热力系数。本文研究结果可为未来先进燃气轮机高温涡轮叶片蒸汽冷却结构的设计提供参考和借鉴。     

非光滑叶片对叶栅流道内通道涡影响的实验研究

在低速平面叶栅风洞中对光滑叶片叶栅及三种非光滑叶片叶栅进行了实验研究,以研究 与光滑叶片相比,非光滑叶片对叶栅流道内通道涡发展变化的影响。实验结果表明,与光滑叶片相 比,非光滑叶片对叶栅流道内的通道涡有明显的影响,通道涡的位置沿节距方向移向流道中心处, 沿叶高方向不变,通道涡的强度有所减弱。分析了非光滑叶片的影响原因。     

离心泵叶轮参数对进口回流的影响

本文对不同叶片进口角、叶片数、不同叶顶间隙的开式和闭式离心叶轮共12种叶轮的进口流场和回流发生情况进行了探针的动态测试和可视化观察．弄清了上述叶轮参数对进口回流初始流量和进口流场的影响．     

两种透平叶栅三维流动的计算分析

本文以数值手段分析研究两种不同叶片造型的三维环形叶棚内的定常粘性流动及损失情况，数值方法采用三维可压缩粘性流动压力校正其法求解N－S方程及k－ε双方程湍流模型．新一代透平叶片型线设计与传统叶片型线的差别在于叶片型线的后部加载特性．本文通过计算分析了这种后加载叶片与传统加教叶片应用于汽轮机时对控制三级叶栅损失与二次流发展的作用．     

Comparison of Two Unsteady Intermittency Models for Bypass Transition Prediction on a Turbine Blade Profile

The present paper evaluates two unsteady transition modelling approaches: the prescribed unsteady intermittency method PUIM, developed at Cambridge University and the dynamic unsteady intermittency method developed at Ghent University. The methods are validated against experimental data for the N3-60 steam turbine stator profile for steady and for unsteady inlet flow conditions. The characteristic features of the test case are moderately high Reynolds number and high inlet turbulence intensity, which causes bypass transition. The tested models rely both on the intermittency parameter and are unsteady approaches. In the prescribed method, the time-dependent intermittency distribution is obtained from integral relations. In the dynamic method, the intermittency distribution follows from time-dependent differential equations. For unsteady computations, self-similar wake profiles are prescribed at the inlet of the computational domain. Joint validation of the prescribed and the dynamic unsteady intermittency models against experimental data shows that both methods are able to reproduce the global features of the periodical evolution of the boundary layer under the influence of a periodically impinging wake. The overall quality of the dynamic method is better than that of the prescribed method.     

Experimental study of rotation effect on film cooling over the flat wall with a single hole

A new rotating test rig was set up to investigate the rotation effect on the film cooling over the flat wall. A simple flat blade with an inclined 30° film hole, which is parallel to the hot mainstream, was installed. And different rotation orientations were selected to simulate the blade pressure or suction side of a turbine blade. A steady liquid crystal technique was applied to obtain detailed distribution of the temperature over the blade surface. And the average adiabatic film cooling effectiveness of the area adjacent to the film hole was selected to evaluate the cooling effect. Five different rotational speeds, i.e., 0, 300, 500, 800, 1000 r/min, were considered. Experimental results indicate that the film trajectory could bend under the rotating condition. With the increase of the rotational speed, on the pressure side, the film trajectory inclines centripetally firstly and then centrifugally; whereas, on the suction side the film trajectory bends centrifugally. On the other hand, as the rotational speed increases, the cooling effect is improved firstly and then worsened when Ω > 500–600 r/min on the pressure side. On the suction side, however, the cooling effect is not sensitive to the rotational speed.     

风机叶片包容性分析

应用有限元方法对丢失的失效风机叶片撞击机匣的非线性瞬态响应进行了数值计算研究,模拟了叶片的包容过程,分析了包容过程中叶片、机匣的变形与能量变化。结果表明:有限元方法能较好的模拟风机叶片丢失后撞击机匣的过程,该型风机机匣对叶片具有包容性。研究结果对于进行风机叶片包容性设计具有重要参考价值。     

化纤切割过程中切断刀的磨损性能研究

利用自制小型短纤维切断试验装置模拟涤纶短纤维的切割加工过程,采用台式投影仪测量切断刀刃口的线磨损量,采用扫描电子显微镜观察刃口和刃面的磨损表面形貌,采用傅立叶变换红外-拉曼光谱仪分析刃口磨损表面转移膜的性质,并采用顺磁共振仪分析了纤维切断前后自由基的含量.结果表明:切割涤纶半消光纤维时,高速钢刀片的磨损很快,主要磨损机制为纤维中TiO2粒子的磨粒磨损;硬质合金刀片的磨损缓慢,其磨损主要是由于刃口上高分子转移膜脱落引起的.     

接触状态对叶根轮槽应力分布影响的研究

汽轮机叶片叶根、轮槽连接区域常因加工误差及磨损等原因导致接触状态的改变,从而改变整个区域应力分布并大大降低汽轮机的使用寿命。本文运用数字光弹性技术实验测试了长叶片叶根、轮槽在不同接触状态下的应力分布情况,同时结合有限元进行了仿真计算。结果表明,叶根、轮槽对称接触时,全部齿同时接触的应力集中系数最小且分布较均匀;而当部分接触齿产生间隙时,接触状态发生显著变化,应力集中系数明显增大;尤其是当左右齿非对称接触时,最大应力集中系数明显增大且应力分布不均匀。本文研究可为叶根、轮槽的优化设计、加工以及叶片的装配、维护提供实验依据。     

航空发动机压气机叶片振动频率与温度的关系

以某型航空发动机压气机第六级叶片为例，研究了温度对叶片振动频率的影响。发现由于温度的升高导致了材料弹性模量的下降，而弹性模量的下降又导致了叶片在发动机一定的转速范围内，除一阶振动外，其余各阶振动的动频均小于静频，因此与通常的工程处理方法不同，研究压气机叶片的动频时，应考虑温度的影响。