Application of ultrasonic wave to clean the surface of the TiO2 nanotubes prepared by the electrochemical anodization

In this study, the TiO₂ nanotubes were fabricated by electrochemical anodization in a NH₄F/Na₂SO₄/PEG400/H₂O electrolyte system. Ultrasonic wave (80 W, 40 kHz) was used to clean the surface of TiO₂ nanotube arrays in the medium of water after the completion of the anodization. Surface morphology (FESEM) and X-ray diffraction spectrum of the nanotubes treated by sonication at 0 min, 9 min, 40 min and 60 min were compared. The experimental results showed that the precipitate on the surface of the nanotube arrays could be removed by the ultrasonic wave. The treating time had an influence on the precipitate removal and 9 min (corresponding to 12 Wh) is the suitable time for surface cleaning of the TiO₂ nanotubes on this experimental condition.     

The microstructure, mechanical and friction properties of protective diamond like carbon films on magnesium alloy

Protective hard coatings deposited on magnesium alloys are believed to be effective for overcoming their poor wear properties. In this work, diamond-like carbon (DLC) films as hard protective films were deposited on AZ91 magnesium alloy by arc ion plating under negative pulse bias voltages ranging from 0 to −200 V. The microstructure, composition and mechanical properties of the DLC films were analyzed by scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy and nanoindentation. The tribological behavior of uncoated and coated AZ91 magnesium alloy was investigated using a ball-on-disk tribotester. The results show that the negative pulse bias voltage used for film deposition has a significant effect on the sp³ carbon content and mechanical properties of the deposited DLC films. A maximum sp³ content of 33.3% was obtained at −100 V, resulting in a high hardness of 28.6 GPa and elastic modulus of 300.0 GPa. The DLC films showed very good adhesion to the AZ91 magnesium alloy with no observable cracks and delamination even during friction testing. Compared with the uncoated AZ91 magnesium alloy, the magnesium alloy coated with DLC films exhibits a low friction coefficient and a narrow, shallow wear track. The wear resistance and surface hardness of AZ91 magnesium alloy can be significantly improved by coating a layer of DLC protective film due to its high hardness and low friction coefficient.     

A magnetron sputtering technique to prepare a-C:H films: Effect of substrate bias

Amorphous hydrogenated carbon (a-C:H) films were deposited by magnetron sputtering with a mixture gas of Ar and CH₄. The a-C:H films deposited by this method have relatively low internal stress (<1 GPa) compared to some films deposited by conventional deposition process. The effects of substrate bias voltage on microstructure, surface morphology and mechanical properties of the films were investigated by various techniques. It has been found that the polymer-like structure is dominated at low bias voltage (−100 V), while the diamond-like structure with the highest hardness and internal stress is the main feature of the a-C:H films deposited under high bias voltage (−300 V). With increasing the bias voltage further, the feature of diamond-like structure decreases associating with the increase of graphitization. The frictional test shows that the friction coefficient and wear rate of the a-C:H films are depended strongly on structure and mechanical properties, which were ultimately influenced by the deposition method and bias voltage.     

The effect of laser remelting in the formation of tunable nanoporous Mn structures on mild steel substrates

Nanoporous manganese was fabricated by a three-step process involving high power laser cladding of a homogeneous Cu₄₀Mn₆₀ alloy coatings onto a mild steel substrate, laser remelting for tuning the grain size and the composition homogeneity followed by selectively electrochemical de-alloying for removal of Cu element and formation of nanoporous Mn. The microstructure and homogeneity of the precursor Cu₄₀Mn₆₀ alloys have a significant influence on the evolution of nanopores during selectively electrochemical de-alloying. Laser remelting can significantly refine the microstructure. The second dendrite arm spacing decreases with increasing of laser remelting scanning speed. A SDAS of 1.17 μm was obtained at the laser scanning speed of 133 mm/s. When the remelting scanning speed reaches 100 mm/s, a nanoporous structure with average pore size less than 100 nm was achieved under optimized dealloying electrode current density about 2 mA/cm². Nanoporous Mn with nanopore sizes ranging from 80 to 130 nm was fabricated by this method. Surface-enhanced Raman scattering characteristics of the nanoporous materials have been investigated. It is found that smaller nanoporosity leads to significant improvements in surface-enhanced Raman scattering.     

The effect of different chemical compositions caused by the variation of deposition potential on properties of Ni-Co films

The magnetic and microstructural properties of Ni-Co films electrodeposited at different cathode potentials were investigated. The compositional analysis revealed that the Ni content increases from 13 at.% to 44 at.% in the films with increasing deposition potential. Magnetic measurements showed that the saturation magnetization, M_s of the films decreased with increase of Ni content as the deposition potential increased. M_s values changed between 1160 emu/cm³ and 841 emu/cm³. The X-ray diffraction revealed that the crystalline structure of the films is a mixture of the predominant face-centered cubic (fcc) and hexagonal closed packed. However, the mixture phase turns to the fcc because of increasing Ni content up to 44 at.% at the highest (−1.9 V) potential by enhancing the intensity of reflections from the fcc phase. The changes observed in the magnetic and microstructural properties were ascribed to the changes observed in the chemical composition caused by the applied different deposition potentials.     

Zn-ZrO2 nanocomposite coatings: Elecrodeposition and evaluation of corrosion resistance

The Zn and Zn-ZrO₂ composite coatings were produced by electrodeposition technique using sulphate bath. ZrO₂ particles were characterized using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The ZrO₂ particle size distribution in the plating bath and Zeta potential and the ZrO₂ were measured using dynamic light scattering technique (DLS). The corrosion resistance properties of Zn and Zn-ZrO₂ composite coatings were compared by examining the experimental data acquired through polarization, open circuit potential (OCP) and Tafel measurements. The corrosion environment was 3.5 wt% NaCl solution. The variation of amount of ZrO₂ in the solution on their % wt inclusion in the composite and on composite microhardness was investigated. XRD patterns were recorded for Zn and Zn-ZrO₂ coatings to compare their grain size. The SEM images of coatings before and after corrosion under chemical and electrochemical conditions were presented. The results were analyzed to establish the superiority of Zn-ZrO₂ composite over Zn coating.     

Crystallization behavior and microstructure of Fe75Co6Zr9B10 alloy

Fe₇₅Co₆Zr₉B₁₀ amorphous alloy prepared by melt-spinning was annealed at various temperatures. The crystallization behavior and microstructure were investigated by differential thermal analysis (DTA), X-ray diffraction (XRD), transmission electron microscopy (TEM) and atomic force microscopy (AFM). The three exothermal peaks in the DTA curve of Fe₇₅Co₆Zr₉B₁₀ amorphous alloy correspond to the formations of α-Fe and α-Mn type phases, the growth of BCC-Fe volume fraction at the expense of α-Mn and residual amorphous phase and the precipitations of Fe₃Zr, etc. intermetallic compounds, respectively. The second exothermic peak is not influenced by heating rate, but it shifts to a higher temperature region with increasing preannealing temperature of Fe₇₅Co₆Zr₉B₁₀ alloy. The α-Mn type phase is metastable and its lattice parameter determined by TEM is 0.8830 nm. AFM images show the development of surface morphology of alloy after annealing. The particle size increases with increasing annealing temperature.     

Atom probe study on the bulk nanocomposite SmCo/Fe permanent magnet produced by ball-milling and warm compaction

The microstructure and compositions of the bulk nanocomposite SmCo/Fe permanent magnet were studied using transmission electron microscopy and 3-dimensional atom probe techniques. The excellent magnetic properties were related to the uniform nanocomposite structure with nanometer α-Fe particles uniformly distributed in the SmCo phase matrix. The α-Fe phase contained ∼26 at% Co, and the SmCo phase contained ∼19 at% Fe, confirming that the interdiffusion of Fe and Co atoms between the two phases occurred. The formation of the α-Fe(Co) phase explained why the saturation magnetization of the nanocomposite permanent magnet was higher than that expected from the original pure α-Fe and SmCo₅ powders, which enhanced further the maximum energy product of the nanocomposite permanent magnet.     

Microwave anneal effect on magnetic properties of Ni0.6Zn0.4Fe2O4 nano-particles prepared by conventional hydrothermal method

Ni_0.6Zn_0.4Fe₂O₄ ferrite nano-particles with a crystallite size of about 20 nm were prepared by the conventional hydrothermal method, followed by annealing in a microwave oven for 7.5-15 min. The microstructure and magnetic properties of the samples were characterized by scanning electron microscopy, X-ray diffraction, Fourier transform infrared spectroscopy and vibrating sample magnetometry. The microwave annealing process has slight effect on the morphology and size of Ni_0.6Zn_0.4Fe₂O₄ ferrite nano-particles. However it reduces the lattice parameter and enhances the densification of the particles, and then greatly increases the saturation magnetization (50-56 emu/g) and coercive force of the samples as compared to the non-annealing condition. The microwave annealing process is an effective way to rapidly synthesize high performance ferrite nano-particle.     

Changes of microstructure and magnetic properties of Nd-Fe-B sintered magnets by doping Al-Cu

The microstructural and magnetic properties of Al_100−xCu_x (15at%≤x≤45 at%) doped Nd-Fe-B magnets were studied. The distribution and alloying effects of Cu or Al on the intergranular microstructure were investigated by thermodynamic analysis, differential scanning calorimetery and microscopy techniques. It was observed that when the Cu content of Al_100xCu_x exceeds to 25 at%, the (Pr, Nd)Cu and CuAl₂ phases form in these magnets. The formation of (Pr, Nd)Cu phase depends on the negative formation enthalpy of (Pr, Nd)Cu and the exclusive distribution of Cu in the intergranular regions. The eutectic reaction between (Pr, Nd)Cu phase and (Pr, Nd) occurs at 480 °C, which forms the liquid phase that dissolves the (Pr, Nd)₂Fe₁₄B surface irregularities and thus increases the quantities of (Pr, Nd)-rich phase at the grain boundaries. These changes benefit the grain boundary microstructure, especially the distribution of (Pr, Nd)-rich phase, which effectively improves the intrinsic coercivity _iH_c due to the decreases of exchange coupling between the (Pr, Nd)₂Fe₁₄B grains.