激光喷丸改善TC6钛合金组织和力学性能

为了使激光冲击强化技术能较好地应用于TC6钛合金的发动机叶片,对TC6钛合金进行试验研究。通过X射线衍射仪、透射电子显微镜等测试技术分析了不同参数下TC6钛合金的微观组织变化,用显微硬度计和残余应力测试仪分别表征表层硬度和残余应力变化,并测试材料冲击后的振动高周疲劳性能。试验结果表明:激光冲击材料后表面组织得到明显细化,随着冲击次数的增加,先后出现了高密度位错、位错胞、亚晶和纳米晶。性能方面,表面硬度在冲击一次即可提高19%,硬度影响深度达到700 m;与此同时表面残余应力最高达到-608.5 MPa,在500 m深度上仍具有-100 MPa左右的应力存在。经三次冲击后,标准疲劳试片的疲劳极限提高近20%。     

Extrusions and intrusions in fatigued metals. Part 1. State of the art and history†

Current state and historical progress in experimental and theoretical studies of surface relief appertaining to persistent slip bands (PSBs) and leading to fatigue crack initiation in cyclically deformed metals is presented as a thorough critical overview. A comprehensive inventory of microscopic techniques used for this study is tabulated chronologically with emphasis to their applicability to polycrystals. The most relevant experimental characteristics concerning surface relief evolution, namely the form of extrusions and intrusions in single- and polycrystalline materials, are surveyed. Theoretical models and computational simulations of extrusion and intrusion formation and fatigue crack initiation are critically reviewed.     

Size effects on tensile and fatigue behaviour of polycrystalline metal foils at the micrometer scale

Tensile and fatigue properties of as-rolled and annealed polycrystalline Cu foils with different thicknesses at the micrometer scale were investigated. Uniaxial tensile testing results showed that with decreasing foil thickness the uniform elongation decreases for both as-rolled and annealed foils, whereas the yield strength and ultimate tensile strength increase for as-rolled foils, but decrease for the annealed foils. For both the as-rolled or annealed foils, bending fatigue resistance decreases with decreasing the foil thickness. Deformation and fatigue damage behaviour of the free-standing foils were characterised as a function of foil thickness. In addition, the fatigue strength of various small-scale Cu foils was compared to understand the physical mechanisms of size effects on mechanical properties of the metallic material at micrometer scales.     

The effect of the location of stage-I fatigue crack across the persistent slip band on its growth rate – A 3D dislocation dynamics study

Abstract

A 3D dislocation dynamics study to ascertain the probable path of stage-I fatigue crack propagation across the persistent slip band (PSB) in austenitic stainless steel is presented. Cyclic plasticity and the resulting crack tip slip displacement (CTSD) are evaluated for cracks of varying length introduced at PSB-center and at two PSB-matrix interfaces. CTSD attains high value at either of the two interfaces irrespective of the proximity of crack front to the grain boundary. Further, a difference in microcrack propagation rate is also observed among the two interfaces. The present results assert microcrack propagation preferrentially along one of the two PSB-matrix interfaces rather than at the PSB-center. A pre-existing PSB dislocation structure localises the cyclic slip for crack lengths up to approximately half of the grain depth for an applied strain range of 2 × 10^?4.     

Parameter identification for cracks in elastic plate structures based on remote strain fields

A method for the detection of cracks in plate structures is presented. In contrast to most of the common monitoring concepts taking advantage of the reflection of elastic waves at crack faces, the presented approach is based on the strain measured at different locations on the surface of the structure. This allows both the identification of crack position parameters, such as length, location and angles with respect to a reference coordinate system and the calculation of stress intensity factors (SIF). The solution of the direct problem is performed on the basis of the BFM (body force method). The inverse problem is solved applying the particle swarm optimization (PSO) algorithm. The BFM is based on the principle of linear superposition which allows the calculation of the strain field in a cracked body. The strain at an arbitrary point in the structure is replaced by the strain provided by body force doublets in the uncracked structure. The doublets as well as external loads are parameters which have to be determined solving the inverse problem by minimizing a fitness function, which is defined by a square sum of residuals between measured strain distributions and computed ones for an assumed crack. The PSO algorithm applied to the fitness function operates on the basis of a swarm of candidate solutions. Once knowing loading and crack parameters, the SIF can be determined.     

Abnormality in using cyclic fatigue for ranking static fatigue induced slow crack growth behavior of polyethylene pipe grade resins

Slow crack growth behavior in polyethylene pipe grade resins were studied using both static fatigue (stress-rupture) and cyclic fatigue tests. This was done to better understand the applicability of cyclic fatigue in the prediction of slow crack growth ranking determined from the static fatigue test. In all polyethylene pipe grade resins tested at 80 °C, reduced crack growth failure times were exhibited when the cyclic fatigue test was employed. However, when applied to rank the resins through their slow crack failure times, the cyclic fatigue results did not always confirm those obtained from the static fatigue test. That is, in some cases, a resin with higher slow crack resistance ranking (longer failure times) than another resin in static fatigue exhibited lower ranking (shorter failure times) in the cyclic fatigue test. This abnormality of reversal in ranking is not a general observation but does occur. Based on the data obtained so far, when resins with smaller differences between static fatigue and cyclic fatigue slow crack growth failure times are compared with those resins having larger differences, the chances of correctly predicting the ranking obtained from static fatigue using cyclic fatigue tend to decrease. Hence, it is suggested that one needs to practice caution when using cyclic fatigue to predict the static fatigue ranking of resins for slow cracking resistance. Some insight into the cause of such abnormality is discussed with reference to creep-fatigue interactions.     

基于模糊PID的海洋立管疲劳试验装置控制系统设计

海洋立管作为海洋油气开发的关键设备,在运行期间面临疲劳失效的风险,需要对立管进行疲劳试验。针对海洋立管共振弯曲疲劳试验法,提出基于 S7-300 PLC实现海洋立管共振弯曲疲劳试验装置控制系统的设计思想。采用黄金分割法,寻找确定试件共振频率点;同时,为保障系统能够在该共振频率点稳定运行,采用S7-300 PLC作为核心控制器,结合参数自调节模糊PID控制算法,设计完成疲劳试验装置中转速模糊PID控制器,实现对系统转速的精确控制,使得海洋立管疲劳试验装置控制系统在具有PLC控制灵活、可靠性高等特点的同时,大大提高了其自动化程度。     

Critical ruptures

The fracture of materials is a catastrophic phenomenon of considerable technological and scientific importance. Here, we analysed experiments designed for industrial applications in order to test the concept that, in heterogeneous materials such as fiber composites, rocks, concrete under compression and materials with large distributed residual stresses, rupture is a genuine critical point, i.e., the culmination of a self-organization of damage and cracking characterized by power law signatures. Specifically, we analyse the acoustic emissions recorded during the pressurisation of spherical tanks of kevlar or carbon fibers pre-impregnated in a resin matrix wrapped up around a thin metallic liner (steel or titanium) fabricated and instrumented by Aérospatiale-Matra Inc. These experiments are performed as part of a routine industrial procedure which tests the quality of the tanks prior to shipment. We find that the seven acoustic emission recordings of seven pressure tanks which was brought to rupture exhibit clear acceleration in agreement with a power law “divergence” expected from the critical point theory. In addition, we find strong evidence of log-periodic corrections that quantify the intermittent succession of accelerating bursts and quiescent phases of the acoustic emissions on the approach to rupture. An improved model accounting for the cross-over from the non-critical to the critical region close to the rupture point exhibits interesting predictive potential. Received 6 July 2000     

A weighted penalty finite element method for the analysis of power-law fluid flow problems

In this paper, a new finite element method for the flow analysis of the viscous incompressible power-law fluid is proposed by the use of penalty-hybrid/mixed finite element formulation and by the introduction of an alternative perturbation, which is weighted by viscosity, of the continuity equation. A numerical example is presented to exhibit the efficiency of the method.The Project Supported by the National Natural Science Foundation of China.     

电致失效力学

电致失效力学研究单调或交变电场载荷下由应力引起的失效行为,它包含了电致断裂、电致疲劳、电致迁移与电致损伤等新研究课题．本文概述了电致失效力学的领域与课题,并深入讨论了电致应变诱导断裂疲劳的机理及电迁移损伤的力电耦合过程．研究结果表明,电致失效力学可提供铁电陶瓷致动器和集成电路的若干关键设计参数．对铁电陶瓷多层共烧致动器,该分析提供其层厚、外加电场强度和交变电场循环周数．对集成电路内导线,该分析提供其允许电流密度和临界线长．