Design and tensile properties of aluminum borate whiskers reinforced aluminum composite with low whisker volume fraction

ZnO was firstly coated on the surface of aluminum borate whiskers (ABOw) by sol–gel. Then, ZnO-coated ABOw was added into soybean slurry to make a preform with low volume fraction and the preform was sintered at high temperatures to obtain a sufficient strength. ABOw reinforced aluminum composite (ABOw/Al) was fabricated by squeeze casting. Interfacial microstructures, tensile properties, and fracture mechanisms of the ABOw/Al composite were investigated. The results show that the coating of ABOw and the addition of soybean sacrificial filler can effectively decrease the volume fraction of whiskers in the composite. The ultimate tensile strength of composite has not changed much with the decrease of whiskers volume fraction in the composite. However, the elongation to fracture of the composite evidently increases and it can reach 11.1% at room temperature.     

Insight into 3D micro‐CT data: exploring segmentation algorithms through performance metrics

Three‐dimensional (3D) micro‐tomography (µ‐CT) has proven to be an important imaging modality in industry and scientific domains. Understanding the properties of material structure and behavior has produced many scientific advances. An important component of the 3D µ‐CT pipeline is image partitioning (or image segmentation), a step that is used to separate various phases or components in an image. Image partitioning schemes require specific rules for different scientific fields, but a common strategy consists of devising metrics to quantify performance and accuracy. The present article proposes a set of protocols to systematically analyze and compare the results of unsupervised classification methods used for segmentation of synchrotron‐based data. The proposed dataflow for Materials Segmentation and Metrics (MSM) provides 3D micro‐tomography image segmentation algorithms, such as statistical region merging (SRM), k‐means algorithm and parallel Markov random field (PMRF), while offering different metrics to evaluate segmentation quality, confidence and conformity with standards. Both experimental and synthetic data are assessed, illustrating quantitative results through the MSM dashboard, which can return sample information such as media porosity and permeability. The main contributions of this work are: (i) to deliver tools to improve material design and quality control; (ii) to provide datasets for benchmarking and reproducibility; (iii) to yield good practices in the absence of standards or ground‐truth for ceramic composite analysis.     

Nanoscratch-induced deformation behaviour in B4C particle reinforced ultrafine grained Al alloy composites: a novel diagnostic approach

We report on the novel application of nanoscratch characterization to provide insight into the plasticity mechanisms responsible for the behaviour of composites. Accordingly, we conduct deformation characterization with nanoscratch testing (DCNT) to study the deformation behaviour of two B₄C reinforced ultrafine grained Al alloy tri-modal composites with average B₄C particle sizes of ~1–6?μm and ~500?nm, respectively. To highlight the type of mechanistic information revealed in a DCNT study of composites, we concentrate on the influence of B₄C particle size on deformation mechanisms.     

The influence of SiCp oxidized on the interface layer and thermal conductivity of SiCp/Al composites

In this work, oxidation of silicon carbide particles (SiCp) at elevated temperature and its influence on the interface layer and thermal conductivity of SiCp/ZL101 composites prepared using pressure infiltration process were investigated respectively. It is found that initial temperature for the oxidation of SiCp is about 850?°C, and that the oxidation increment of SiCp and the thickness of SiO₂ layer increase with the increase in pre-oxidation temperature and time, when the oxidized temperature exceeds 1100?°C, or the duration time exceeds 2?h at 1100?°C, a small amount of ablation will take place on the SiCp, as well as the oxidized layer has some loss. The formation of SiO₂ layer can provide certain interface reactions with interface layers (3.1–6.36?μm), and the higher the thickness of SiO₂ layer, the thicker the interface layer in SiCp/Al composites. However, the thickness of SiO₂ layer is more than 5.9?μm, which is not benefit for the formation of interface layer. With the increase in the thickness of interface layer, thermal conductivity declines, but is not linear.     

Analysing the sintering of heterogeneous powder structures by in situ microtomography

This work analyses the microstructure changes of various copper-based powder systems during sintering from 3D images provided by in situ synchrotron microtomography. The investigated systems include a copper powder with a wide particle size distribution of 0–63 µm poured into a quartz capillary, a pre-sintered copper compact with artificially created large pores and a mixture of copper and alumina particles. The experiments were carried out at the European Synchrotron in Grenoble, France. Powders were sintered up to 1060°C under reducing atmosphere in a furnace located between the X-ray source and the detector. During each experiment, 3D images were taken at various times of the thermal cycle. We have obtained images with a resolution of 1.5 µm and the time of acquisition of every image was ～1 min. Quantitative analysis of these images allowed the changes of various important parameters to be followed. Such parameters characterise the sintering process at the particle length scale: interparticle coordination, pore size distribution and particle centre-to-centre distance. Moreover, by tracking the displacement of each particle centre and comparing it to the displacement predicted by classical mean field assumption, we have been able to assess the magnitude of particle rearrangement occurring during sintering. From these data, the sintering behaviour of heterogeneous powder systems is discussed with particular emphasis of collective particle phenomena.     

Short sisal fiber reinforced polypropylene composites: the role of interface modification on ultimate properties

Sisal fibers have been used for the reinforcement of polypropylene matrix. The compatibilization between the hydrophilic cellulose fiber and hydrophobic PP has been achieved through treatment of cellulose fibers with sodium hydroxide, isocyanates, maleic anhydride modified polypropylene (MAPP), benzyl chloride and by using permanganate. Various fiber treatments enhanced the tensile properties of the composites considerably, but to varying degrees. The SEM photomicrographs of fracture surfaces of the treated composites clearly indicated the extent of fiber–matrix interface adhesion, fiber pullout and fiber surface topography. Surface fibrillation is found to occur during alkali treatment which improves interfacial adhesion between the fiber and PP matrix. The grafting of the fibers by MAPP enhances the tensile strength of the resulting composite. It has been found that the urethane derivative of polypropylene glycol and cardanol treatments reduced the hydrophilic nature of sisal fiber and thereby enhanced the tensile properties of the sisal–PP composites, as evident from the SEM photomicrographs of the fracture surface. The IR spectrum of the urethane derivative of polypropylene glycol gave evidence for the existence of a urethane linkage. Benzoylation of the fiber improves the adhesion of the fiber to the PP matrix. The benzoylated fiber was analyzed by IR spectroscopy. Experimental results indicated a better compatibility between benzoylated fiber and PP. The observed enhancement in tensile properties of permanganate-treated composites at a low concentration is due to the permanganate-induced grafting of PP on to sisal fibers. Among the various treatments, MAPP treatment gave superior mechanical properties. Finally, experimental results of the mechanical properties of the composite have been compared with theoretical predictions.     

外加直流电场作用下高阶弱非线性复合介质的电势分布

利用同伦分析方法, 研究了一类由柱形杂质随机嵌入基质所形成的、电场和电流密度满足J = σ E + χ |E|²E + η|E|⁴E 形式本构关系的高阶弱非线性复合介质在外加直流电场作用下的电势分布问题. 首先利用模函数展开法, 将本构方程及边界条件化成了一系列非线性常微分方程的边值问题; 再利用同伦分析方法进行求解, 给出了电势在基质和杂质区域的渐近解析解. 关键词： 高阶弱非线性复合介质 模函数展开法 同伦分析方法 电势分布     

Study on the Molecular Mobility in the Polyamide/SrFeO Composites by In Situ Infrared Spectroscopy

Polyamide 6(PA6) and its composite with strontium ferrite (SrFeO) magnetic powders at different concentration levels (33%, 80%) are in situ investigated by temperature-dependent Fourier transform infrared spectroscopy (FT-IR). It is found that the intensity changes of the “free” (nonhydrogen bonded) N?H stretching vibration as a function of temperature can be used to determine the glass transition (T _g) and melting temperature (T _m); whereas the hydrogen-bonded N?H stretching vibration is only sensitive to T _m. Our results reveal that high SrFeO contents increase the T _g and T _m of PA6. These observations suggest that the molecular chains of PA6 are confined with increasing content of SrFeO.     

Properties of Natural Rubber Vulcanizates/Nanosilica Composites Prepared Based on the Method of In-situ Generation and Coagulation

Using the characteristics of silica sol dispersing well in water and easy formation of silica gel when the silica sol is heated, by mixing a system of concentrated natural rubber latex and silica sol, the silica sol can in-situ generate SiO₂ particles when heated. After coagulation of the mixed system, natural rubber/nanosilica composites C(NR/nSiO₂) were obtained. The composites C(NR/nSiO₂) and their vulcanizates were studied using a rubber processing analyzer (RPA), dynamic mechanical analysis (DMA), and scanning electron microscopy (SEM). The influence of silica contents on the C(NR/nSiO₂) vulcanizates mechanical properties, cross-linking degree, Payne effect, dissipation factor (tanδ), and the particle size and dispersion of SiO₂ in NR were investigated. The results obtained were compared with the NR/SiO₂ composites based on traditional dry mixing of bale natural rubber and precipitated silica (white carbon black). The results showed that when using a sulfur curing system with a silica coupling agent (Si69) in C(NR/nSiO₂), the vulcanizate had better mechanical properties, higher wet resistance, and lower rolling resistance than those without Si69. In the composites C(NR/nSiO₂) and their vulcanizates, the SiO₂ particles’ average grain diameter was 60 nm, and the good-dispersion of the in-situ generated SiO₂ in the rubber matrix were a significant contribution to the satisfactory properties of C(NR/nSiO₂) composites and their vulcanizates.     

Preparation and Properties of Polyethylene Terephthalate (PET)/Near Infrared Reflective Pigment (NIR) Composites

A near infrared reflective (NIR, nickel antimony titanium yellow rutile) pigment filler was incorporated into a polyethylene terephthalate (PET) matrix via a melt blending approach to increase the infrared reflection of PET and limit the thermal heat accumulation in light of environmental and energy conservation concerns. Two different types of surface modifiers, polyethylene glycol (PEG) and cetyltrimethylammonium bromide (CTAB), were used to modify the NIR surface, as NIR–PEG and NIR–CTAB fillers, to investigate the surface modification effect. Fourier transform infrared spectroscopy (FTIR), a Zetasizer, and electron spectroscopy for chemical analysis (ESCA) results suggested a successful adsorption of the organic modifiers onto the NIR surface. Thermogravimetric analysis indicated a higher adsorption degree for the CTAB modifier than the PEG modifier due to the electronic interaction between CTAB and NIR. The thermal crystallization temperature (T_c) for neat NIR-filled samples decreased with increasing NIR content within the PET matrix at first, up to 9°C, but then tended to increase again up to a measurable difference of 6°C with respect to pure PEG, indicating the promotion of the crystallization kinetics of the neat NIR within the PET matrix. On the other hand, a decrease in T_c for all NIR-CTAB or NIR-PEG loadings was found, with the depression close to 10°C for all NIR-CTAB samples regardless of the loading. CTAB modified NIR gave the highest improvement in tensile strength and strain at break in comparison with NIR and NIR-PEG filled samples. The near infrared reflection values of modified PET were higher than those of neat PET. The reflection values appeared to be the highest for some concentrations of the NIR-CTAB filled samples, but were of similar orders of magnitude with those for NIR or NIR-PEG filled samples.