一种提高冷镦件模具寿命的设计方法

 针对采用整模结构的冷镦模具疲劳寿命极低的现状，提出以三层圆筒组合模具结构 替代整体模具, 改变模具受力方式, 使冷镦件模具达到较高寿命的设计方法. 以螺栓 圆头的冷镦试验结果为依据，以力学的应力分析方法为基础，应用力学理论，导出了生产实 践中实用的组合模具设计原理与经验公式，并举例说明了该方法的应用.     

Development and research for applying innovative magnetic soft mold imprinting techniques in microstructure component manufacturing

The present study employs an innovative technique, which uses PDMS soft mold, blended with magnetic powder as the transmission and imprinting methods, and integrates features from soft micromolding PMMA, an electro‐magnetically controlled, well‐proportioned, pressing technique in order to study how to create microlens arrays through a magnetic soft mold imprinting resist technique. Thus, it renders nanometer imprinting applications, and its technology, more developed and mature. The research findings revealed that, PDMS, blended with magnetic powder, can accurately recast and duplicate nanometer microstructures. Under well‐proportioned magnetic pressing, controlled by an electro‐magnetic disk, it can effectively fill and shape resist microstructures. The composite material of PDMS, with added magnetic iron powder, can effectively improve mechanical strength properties of pure PDMS soft mold, which is easily transformed for imprinting. Meanwhile, owing to the unique features of PDMS soft mold, conformal contact with the base material is possible; therefore, the effective imprinting area and the duplicated representation are significantly improved. In addition, as magnetic PDMS soft mold is easily produced and fast in recasting, the costs can be effectively reduced. In addition, due to features such as low surface free energy and a tendency not to stick to resist in imprinting, the soft mold is evenly controlled by the electro‐magnetic disk for imprinting duplication, highlighting the advantages of microstructure imprinting procedures. Copyright © 2008 John Wiley & Sons, Ltd.     

应用于生物荧光检测的微流控芯片的研究

主要描述了用SU-8胶制造微流控芯片模具的方法,并在此基础上成功制备微流控芯片.讨论了其制备工艺流程,主要包括有前烘、中烘、光刻、显影等因素对模具的影响,提出了一个可供参考的模具制作工艺流程,并对抗粘层工艺进行了讨论,最终成功制作出模具.研究了用浇铸工艺制作PDMS微流控芯片的方法,利用聚焦的原理,实现粒径12微米左右待检测微球的单通和荧光检测,该芯片同时可以用于其它方面的生物检测.     

180°模具翻转机构的设计与仿真

橡胶硫化完成后, 模具翻转一定的角度可以便于工人取出橡胶制品和清理模具. 为实现中小型模具翻转, 降低劳动强度, 提高生产率, 研究一种180°模具自动翻转机构, 采用SolidWorks建立该机构的三维模型, 并在其motion模块中进行运动学仿真, 得到模具的运动特点. 对翻转机构进行优化分析, 以滑轨宽度为90mm, 限位沟槽宽度为20mm, 求得曲率半径为37mm时, 模具的角加速度最小, 翻转运动最为平稳; 运用有限元软件ANSYS获得翻转设备在极限载荷工作时, 主要受力件固定轴的应力场. 制成样机并经实际应用表明, 设计的翻转机构运行平稳可靠、易于控制, 能更好地满足实际生产要求.     

Micro-optical components based on silicon mold technology

Two micro-optical components fabricated by silicon molds are described. One component is micro-cavity in micro-scales and the other is sub-micron grating with a pitch of 200 nm. The feasibility of two methods for the micro-fabrication of the silicon molds is investigated: one method is for making hundreds of micrometer size silicon molds by using conventional photolithography and deep reactive ion etching (Deep-RIE) technique combined with wet etching; and the other is for fabricating sub-micron grating molds by using electron beam lithography and fast atom beam etching (FAB). Sub-wavelength structure is successfully transferred from silicon mold to poly-methyl methacrylate (PMMA) material. The yield and repeatability of the original master are quite good. This technique can also be used to fabricate other micro-scale structures.     

Accessible and Cost-Effective Method of PDMS Microdevices Fabrication Using a Reusable Photopolymer Mold

This work describes a novel and cost-effective method of polydimethylsiloxane (PDMS) microchips fabrication by using a printing plate photopolymer called Flexcel as a master mold (Fmold). This method has demonstrated the ability to generate multiple devices from a single master, reaching a minimum channel size of 25 μm, structures height ranging from 53 to 1500 μm and achieving dimensions of 1270 × 2062 mm², which are larger than those obtained by the known techniques to date. Scanning electron microscopy, atomic force microscopy, and profilometry techniques have been employed to characterize the Fmold and PDMS replicas. The results showed high replication fidelity of Fmold to the PDMS replica. Furthermore, it was proved the reusability of the Fmold. In our study, up to 50 PDMS replicas have been fabricated without apparent degradation of the mold. The feasibility of the resulting PDMS replica was effectively demonstrated using a microfluidic device for enhanced oil recovery analysis. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 1433–1442     

由光敏性全氢聚硅氮烷制备透明高硬Si—O微/纳米结构压印模板

面向可用作压印模板的透明高硬微/纳米结构的低成本制备,无机高分子全氢聚硅氮烷用甲基丙烯酸(2-异氰酸基乙酯)进行光敏改性,经FTIR,1H-NMR,13C-NMR等手段表征,推断获得的是甲基丙烯酸酯化的全氢聚硅氮烷(MPHPS),并以此为原料,用一种含氟聚合物(FP)模板,施加0.1～0.4 MPa的压力,紫外压印制备MPHPS的微结构,发现增加压力,压印复制效果提高,0.23 MPa可以完全复制FP模板的微结构.此外,在0.4 MPa的压力下也制备了分辨率为90 nm,70 nm的纳米级结构.随后在碱性条件下室温水解,MPHPS聚合物结构转化为Si—O无机结构,最终获得透明高硬结构,硬度4.5×103MPa,弹性模量115×103MPa.     

Antifungal Effect of Chitosan/Nano-TiO2 Composite Coatings against Colletotrichum gloeosporioides,Cladosporium oxysporum and Penicillium steckii

Postharvest pathogens such as C. gloeosporioides (MA), C. oxysporum (ME) and P. steckii (MF) are the causal agents of disease in mangoes. This paper presents an in vitro investigation into the antifungal effect of a chitosan (CTS)/nano-titanium dioxide (TiO₂) composite coating against MA, ME and MF. The results indicated that, the rates of MA, ME and MF mortality following the single chitosan treatment were 63.3%, 84.8% and 43.5%, respectively, while the rates of mycelial inhibition were 84.0%, 100% and 25.8%, respectively. However, following the addition of 0.5% nano-TiO₂ into the CTS, both the mortality and mycelial inhibition rates for MA and ME reached 100%, and the mortality and mycelial inhibition rate for MF also increased significantly, reaching 75.4% and 57.3%, respectively. In the MA, the dry weight of mycelia after the CTS/0.5% nano-TiO₂ treatment decreased by 36.3% in comparison with the untreated group, while the conductivity value was about 1.7 times that of the untreated group, and the protein dissolution rate and extravasation degree of nucleic acids also increased significantly. Thus, this research revealed the potential of CTS/nano-TiO₂ composite coatings in the development of new antimicrobial materials.     

Study of SU-8 to make a Ni master-mold: Adhesion, sidewall profile, and removal

For disposable microfluidic devices, easy and inexpensive fabrication is essential. Consequently, replication of microfluidic devices, using injection molding or hot embossing, from a master-mold is widely used. However, the conventional master-mold fabrication technique is unsatisfactory in terms of time and costs. In this regard, direct Ni growth (electroplating) from a back plate is promising when the photoresist is well-defined. Here, we demonstrate the use of SU-8 as a photoresist to define the Ni-growth region. We accomplish this application by focusing on the adhesion, the sidewall profile, and the removal of SU-8: the adhesion is enhanced by controlling the exposure dose, the soft-baking time, and by choosing the adhesion-promoting layer; the sidewall profile is regulated by selecting the intensity of each exposed wavelength, showing an aspect ratio of up to 20.9; and, easy removal is achieved by choosing a proper photoresist-stripper. Using the master-mold fabricated by this method, we test the mechanical stability of the features according to the aspect ratio and length; in the hot embossing process, the features are stable in the aspect ratio of up to 5.8 at a length of 200 microm. In addition, the plastic devices fabricated from this method are applied to the passive stop valves, showing a capillary pressure (-0.2 to -7.2 kPa).     

并矢格林函数下的球形超透镜

应用并矢量格林函数法完成了球形超透镜的数值模拟,证明了球形超镜的亚波长成像能力.并矢格林函数法是处理电磁场问题的一种系统理论和有效方法,它弥补了坐标变换法的不足.与平板透镜相比,球形超透镜有几个优点,包括有限的横截面,能成放大或者缩小的像,很高的分辨率,进行二维成像等. 关键词： 球形超透镜 并矢量格林函数法 表面模 高分辨率