影响加工中心加工精度的因素

加工中心是高效自动化设备，为了充分利用机床的高效率、高精度、高自动化等特点，所以要考虑和了解影响加工中心加工精度的因素。     

高速超声加工工具的研究与应用

本文将提供一种设计高速超声加工工具的新方法，并给出了高速超声加工工具的试验结果。     

微纳器件热传导中的基础物理问题

纳米功能器件中的温度控制已经成为世界各国迫切需要解决的关键技术。在文章中,作者简单回顾了纳米器件发展的历程和现状;以碳纳米管和石墨烯为例,重点介绍了纳米尺度热传导研究中的一些基础物理问题,以及近年来该领域中一些热点研究方向和新奇物理效应。同时,还讨论了影响纳米材料热传导性质的主要物理机制。研究这些系统本身的热传导特性,不仅对于深入理解纳米尺度能量输运的基本物理原理具有重要意义,而且与微纳电子器件的未来发展密切相关,具有广阔深远的应用前景。     

机械制造系统生产水平的综合评价

运用数理统计和模糊数学的某些概念，本文提出了一种评价机械制造系统生产水平的新方法，机械制造系统可以用模糊变换器来描述，这个模糊变换器比较客观和全面地揭示机械制造系统的内在规律。借助这个模糊变换器来综合评价机械制造系统具有很大的理论和实践价值，并为机械制造系统论奠定新的基础。无心磨削系统的实验研究证明了本文基本观点的正确性。     

Two Dimensions Residual Stresses Analysis Through Incremental Groove Machining Combined with Electronic Speckle Pattern Interferometry

In this study a new residual stress determination method in two directions simultaneously is presented. This method is based on stresses relaxation in a groove that is machined incrementally. The residual stresses relaxation occurs simultaneously from both the depth and the length of the groove. Thus, measuring the surface strain field generated by the relaxation enables to determine the stress gradient both along the depth and the length of the groove. To measure the surface strain in a direction perpendicular to the groove, a digital speckle pattern interferometer is used. This method is suitable when the residual stress field in the structure varies in the depth as well as along the surface of the part, like for example in a welded structure. The method is tested here on an aluminium plate in which a central band has been shot peened.     

Experimental research on the localized electrochemical micro-machining

Due to several advantages and wider range of applications, micro-ECM is considered to be one of the most effective advanced future micromachining techniques. An experimental set-up for micro-ECM is constructed, which consists of various components and sub-systems, e.g. mechanical machining unit, nanosecond pulse power supply, circulation system of electrolyte, movement control component and process monitoring component. In addition, this system has the functions of fabricating micro tool electrode and machining status detection. Using the self-developed experimental system, the micro tool-electrode and the micro holes are sequentially machined. Upon the application of ultrashort voltage pulses, micro hole with 20μm diameter is obtained. Experimental results show the potential capability of electrochemical micromachining for better machining accuracy and smaller machining size. Published in Russian in Elektrokhimiya, 2008, Vol. 44, No. 8, pp. 998–1003. The text was submitted by the authors in English.     

Voltammetric Antioxidant Analysis in Mineral Oil Samples Immobilized into Boron‐Doped Diamond Micropore Array Electrodes

Mineral oil microdroplets containing the model antioxidant N,N‐didodecyl‐N′,N′‐diethyl‐phenylene‐diamine (DDPD) are immobilized into a 100×100 pore‐array (ca. 10 μm individual pore diameter, 100 μm pitch) in a boron‐doped diamond electrode surface. The robust diamond surface allows pore filling, cleaning, and reuse without damage to the electrode surface. The electrode is immersed into aqueous electrolyte media, and voltammetric responses for the oxidation of DDPD are obtained. In order to further improve the current responses, 20 wt% of carbon nanofibers are co‐deposited with the oil into the pore array. Voltammetric signals are consistent with the oxidation of DDPD and the associated transfer of perchlorate anions (in aqueous 0.1 M NaClO₄) or the transfer of protons (in aqueous 0.1 M HClO₄). From the magnitude of the current response, the DDPD content in the mineral oil can be determined down to less than 1 wt% levels. Perhaps surprisingly, the reversible (or midpoint) potential for the DDPD oxidation in mineral oil (when immersed in 0.1 NaClO₄) is shown to be concentration‐dependent and to shift to more positive potential values for more dilute DDPD in mineral oil solutions. An extraction mechanism and the formation of a separate organic product phase are proposed to explain this behavior.     

SiC单晶刻划过程的脆塑性转变特征研究

SiC单晶化学性能稳定、导热系数高、热膨胀系数小、耐磨性能好,广泛用于大功率器件产业.但由于其材料的硬度很大,加工非常困难.脆性材料塑性域加工为提高该类材料的表面质量,降低加工时间和成本提供了有效的途径.本文采用不同刀具角度和刀尖圆弧半径的单点金刚石刀具对4H-SiC单晶进行刻划实验,利用声发射、摩擦力传感器来监测刻划过程中声发射信号强度以及摩擦力的变化,并通过Leica DCM3D以及SEM观察划痕沟槽表面形貌、切屑状态,综合分析以获得4H-SiC单晶在不同角度、刀尖圆弧半径下塑脆转变的临界切削深度.结果表明,增大刀具角度有利于塑性域加工;在相同条件下,刀尖圆弧半径越大,临界切削深度越大.     

Ultra‐Precision Surface Machining with Reactive Plasma Jets

Atmospheric Plasma Jet Machining (PJM) is a technology for non‐mechanical ultra‐precision surface shape generation, shape error correction and smoothing based on atmospheric plasma jets. PJM is favorably applied to generate optical surfaces like aspheres, acylinders, or free‐forms but also to improve the surface shape accuracy in a very fast and cost‐efficient way. For that purpose a mainly fluorine containing plasma jet is brought into contact with a surface to locally remove material by a chemical reaction forming volatile products. Hence, the technology is limited to materials like silicon, fused silica and similar, or silicon carbide. Furthermore, the etch profile results from a convolution of the radical and the temperature distribution at the surface. Since the temperature distribution is also influenced by the plasma jet this leads to a non‐linear dependence of the removal function of the plasma tool on its velocity. Using the dwell‐time algorithm for deterministic surface machining by superposition of the local removal function of the plasma tool an advanced process simulation is necessary. In a first local approximation the velocity dependence of the removal function, which has to be determined previously, must be incorporated. Second order thermal effects due to inhomogeneous heating caused by the part geometry and the tool path can be managed by a sophisticated calculation of the surface temperature evolution during machining based on the Finite Element Method (FEM). With the help of this procedure the accuracy and convergence of the machining process can be significantly improved. In the article several examples of surface processing using plasma jet machining are presented. (© 2014 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

往复式电镀金刚石线锯切割单晶硅片特性研究

通过往复式电镀金刚石线锯切割单晶硅片实验,分析了切片表面的微观形貌特点,研究了锯丝速度与进给速度对硅片的表面粗糙度、总厚度偏差(TTV)、翘曲度与亚表面损伤层厚度(SSD)的影响规律.结果表明:线锯锯切时材料以脆性模式去除,锯切表面的微观形貌呈现部分沟槽与断续划痕,并存在大量凹坑;锯丝速度增大,进给速度减小,表面粗糙度与SSD减小;锯丝速度增大,进给速度增大,硅片的翘曲度也随之增大;硅片TTV值与锯丝速度和进给速度的匹配关系相关.