The effect of temperature gradients on the sharkskin surface instability in polymer extrusion through a slit die

The sharkskin surface instability is commonly observed in the extrusion of polymer melts. We present a series of experiments in which a specifically designed rectangular slit die with insulated and independently heated sides and is used to induce precise temperature gradients across a flowing polyethylene melt. Our previous experiments demonstrated that the character of the surface distortions produced by the sharkskin instability was a function of the die wall temperature and therefore the extrudate had viscoelastic properties at the surface. In this paper, we explore the role of temperature and viscoelastic property gradients near the capillary wall. The amplitude of the sharkskin instability is quantified and plotted against apparent shear and extension rates. Analysis of the data demonstrates that the amplitude and frequency of the instability is independent of bulk temperature and temperature gradient and is dependent only on wall temperature. The data are normalized using a dimensionless Weissenberg number based on the extension rate to collapse the data collected over all temperatures and gradients onto a single master curve. We conclude with an example of a rectangular extrudate exhibiting varying surface roughness due to differential die heating and discuss the implications of our observations on the sharkskin surface instability mechanism and on commercial applications.     

基于格子Boltzmann方法的挤出胀大的数值模拟

将单相格子Boltzmann方法(lattice Boltzmann method, LBM)引入到粘弹流体的瞬态挤出胀大的数值模拟中,建立了基于双分布函数的自由面粘弹性流动格子Boltzmann模型．分析得到的流道中流动速度分布和构型张量结果与理论解十分吻合．对粘弹流体瞬态挤出胀大过程进行了模拟,并分析了运动粘度比和剪切速率对挤出胀大率的影响,得到的胀大率结果与理论分析和其它模拟结果基本一致．表明给出的LBM可以捕捉挤出胀大的瞬态效应．     

Electrospinning of ultrahigh‐molecular‐weight polyethylene nanofibers

The electrospinning method has been employed to fabricate ultrafine nanofibers of ultrahigh‐molecular‐weight polyethylene for the first time with a mixture of solvents of different dielectric constants and conductivities. The possibility of producing highly oriented nanofibers from ultrahigh‐molecular‐weight polymers suggests new ways of fabricating ultrastrong, porous, and single‐component nanocomposite fibers with improved properties. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 766–773, 2007     

Automated solvent system screening for the preparative countercurrent chromatography of pharmaceutical discovery compounds

A fully automated countercurrent chromatography system has been constructed to rapidly screen the commonly used heptane/ethyl acetate/methanol/water solvent system series and translate the results to preparative scale separations. The system utilizes “on‐demand” preparation of the heptane/ethyl acetate/methanol/water solvent system upper and lower phases. Elution‐extrusion countercurrent chromatography was combined with non‐dynamic equilibrium injection reducing the screening time for each heptane/ethyl acetate/methanol/water system to 17 min. The result enabled solvent system development to be reduced to under 2 h. The countercurrent chromatography system was interfaced with a mass spectrometer to allow selective detection of target components in crude medicinal chemistry reaction mixtures. Mass‐directed preparative countercurrent chromatography purification was demonstrated for the first time using a synthetic tetrazole epoxide derived from a routine medicinal chemistry support workflow.     

Preparation and physical properties of novel nonionic surfactants and their grafting copolymers with linear low density polyethylene (LLDPE)

Three nonionic surfactants, S1, S2, and S3 and their acrylates, AS1, AS2, and AS3, were synthesized with poly(ethylene oxide) and diols such as glycol, 1,6‐hexanediol, and 1,10‐decanediol as the main starting materials. Their chemical structures were characterized by means of Fourier transform infrared (FTIR) spectroscopy and ¹H NMR. The surface activity and surface tension (γ) of S1, S2, and S3 were evaluated by a drop weight method. The surface tension was found to decrease with the length of the lipophilic spacer in the molecular chains (γ_S1 < γ_S2 < γ_S3). AS1, AS2, and AS3 were adopted as functionalizing monomers and grafted onto linear low density polyethylene (LLDPE) with a melt reactive extrusion procedure. The graft degrees of LLDPE were determined by FTIR. Three grafted LLDPE samples with grafting degrees of 1.16% (AS1), 0.82% (AS2), and 0.71% (AS3) were prepared. Thermal and rheological properties of grafted LLDPE samples were studied with differential scanning calorimetry and a rotational rheometer. Crystallization rates of grafted LLDPE were faster than that of plain LLDPE at a given crystallization temperature because graft chains could act as nucleating agents. The isothermal crystallization behavior of grafted LLDPE was in accordance with the Avrami model only in the first stage, and deviated from the model with an increase in the crystallization time. Shear thinning at high shear rates and shear thickening at low shear rates were observed for the grafted LLDPE. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 314–322, 2005     

Modification of a hydrophilic linear polyurethane by crosslinking with a polydimethylsiloxane. Influence of the crosslink density and of the hydrophobic/hydrophilic balance on the water transport properties

A hydrophilic thermoplastic polyurethane (TPU) was modified by reactive extrusion to obtain in a first step a grafted and soluble material and to finally form by a hydrolysis condensation process a weakly crosslinked network. Different isocyanates were used as grafting agents and a α,ω‐dihydroxypoly(dimethylsiloxane) (PDMS) was used to modify the hydrophilic/hydrophobic balance of the material and the chain length between the crosslinks. The influence of the isocyanate functionality and of the PDMS content were studied on the network formation and on the thermomechanical and water sorption properties. The networks properties were also compared with those of a TPU/PDMS blend. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 48–61, 2006     

Boundary-layer flow of a micropolar fluid due to a stretching wall

Summary  A Theoretical analysis is carried out to study the boundary-layer flow over a continuously moving surface through an otherwise quiescent micropolar fluid. The transformed boundary-layer equations are solved numerically for a power-law surface velocity using the Keller-box method. The effects of the micropolar K and exponent m parameters on the velocity and microrotation field as well as on the skin-friction group are discussed in a detailed manner. It is shown that there is a near-similarity solution of this problem. The accuracy of the present solution is also discussed. Accepted for publication 1 April 1996     

The temperature window of minimum flow resistance in melt flow of polyethylene. Further studies on the effect of strain rate and branching

The existence of a narrow temperature window (150–153°C) of smooth extrudability coupled with a minimum in flow resistance (extrusion pressure) in high-molecular weight polyethylene (>4 × 10⁵ g mol^?1) was the subject of a previous article where it was associated with strain-induced formation of the mobile hexagonal mesophase. The new findings of this note show that this minimum in flow resistance only sets in above a critical strain rate; this is interpreted in terms of the requirement of a critical strain rate in order to stretch molecules to their fully extended configuration. Furthermore, this critical strain rate is shown to be higher for lower molecular weight materials, in agreement with a priori considerations. Additionally, the temperature at which the pressure minimum occurs in a polyethylene containing methyl branches shifts to a significantly lower value than that for the linear material. This is interpreted in terms of the ? CH₃ groups raising the crystal free energy, thereby lowering the temperature at which the transition to the hexagonal phase occurs.     

Study of Metallocene-Catalyzed Linear Low-Density Polyethylene Solid-State Extrusion: Processing and Mechanical Properties

The effect of extrusion temperature and extrusion drawing ratio (EDR) on the die swell ratio (DSR) and mechanical properties of metallocene-catalyzed linear low-density polyethylene (m-LLDPE) was examined with the application of solid-state extrusion (SSE). Scanning electron microscopy (SEM) was employed to characterize the microstructure and morphology of the extrudates. Extruded from a convergence-divergence die, compared with samples obtained by melt-state extrusion (MSE), the DSR decreases for SSE samples prepared at low extrusion temperature and high EDR. Mechanically strong SSE samples were also obtained at low extrusion temperatures and high EDR. Mechanically strong SSE samples were also obtained at low extrusion temperatures and high EDR. SEM indicates that the microstructures of the MSE samples consist primarily of ring-banded spherulites; the microstructure of the SSE samples was microfibers oriented along the direction of extrusion. The highly oriented microfibers contribute to the improved mechanical strength of the SSE samples.