Predicting the Performance of Granulation Binders Through Micro‐Mechanistic Observations

The selection of an appropriate polymeric binder to be used to agglomerate drug with excipients is a critical issue for the development of high shear wet granulation processes for pharmaceutical tablet systems. The aim of the study reported here is to determine the potential for successful granulation through measurement of the interactions of two polymer binder solutions, hydroxypropyl methylcellulose (HPMC) and polyvinyl‐pyrrolidone (PVP), with individual paracetamol drug crystals. A novel micro‐force balance (MFB) has been used to measure different parameters of the crystal‐to‐binder interaction, including the forces exerted by axially strained liquid bridges formed between either two paracetamol crystals or between a reservoir of binder solution and a single paracetamol crystal, the paracetamol‐to‐binder wettability, the post rupture volume distribution and the residue deposited on each crystal. Video images of the separation sequences were obtained simultaneously for analysis of bridge geometry, contact angles, volume distribution and binder residues. It was found that the formation of liquid bridges and their ability to bond particles together depends on the amount of binder left on a crystal after contacting a reservoir of binder (for example, large binder drop). Crystals in contact with HPMC were able to retain more liquid from a binder reservoir than those contacted with PVP solutions. This behaviour is seen to be more important to the final granule strength than the liquid binding force holding particles together in the wet agglomerate.     

Preparation of Hydrophobic and Oleophilic Surface of 316 L Stainless Steel by Femtosecond Laser Irradiation in Water

An excellent hydrophobic and super-oleophilic surface on 316 L stainless steel was obtained by femtosecond laser irradiation in deionized water. Using lower laser fluence and scanning speed of femtosecond laser irradiation, a single stripe structure was fabricated and the corresponding contact angle to water and ethylene glycol was 127.2° and 19.6°, respectively. When laser fluence and scanning speeds increased, stripes, grooves, and holes structures were obtained on the surface and the corresponding water contact angles increased and ethylene glycol contact angles decreased, with a maximum water contact angle of 142.5° and minimum ethylene glycol contact angle of 6.4°.     

Preparation of hybrid soda-lime/quartz glass chips with wettability-patterned channels for manipulation of flow profiles in droplet-based analytical systems

Profile switching of two-phase flows is often required in microfluidic systems. Manipulation of flow profiles can be realized by control of local surface energy of micro channel through wettability-patterning of channel surface. This article presents a facile approach for wettability-patterning of the micro channels of glass chips. Commercially available octadecyltrichlorosilane (OTS) was used to hydrophobilize the channels via the formation of OTS self-assembly monolayer (SAM), and a UV-source that mainly emits deep UV-light of 254 and 185 nm was employed to degrade the in-channel formed OTS-SAM. The architecture of soda-lime glass/quartz glass hybrid chip was designed to facilitate the deep UV-light effective degrading the OTS-SAM. The established approach, together with the side-by-side laminar-flow patterning technique, was applied to prepare various finely patterned channel networks for different tasks of flow profile switching. The micro device capable of conducting the profile switch from W/O droplets to two separated continuous phases was demonstrated to perform on-chip quick liquid–liquid extraction for the determination of partition coefficients of pharmaceuticals.     

CFD Simulation of Droplet Formation in a Wide-Type Microfluidic T-Junction

Droplet formation in a wide-type microfluidic T-junction was studied using the computational fluid dynamics (CFD) method. Two distinct regimes of droplet formation were confirmed: dripping and jetting; and, at both regimes, droplet size decreases with an increase in capillary number. CFD simulation demonstrated that droplet formation in the T-junction can be divided into three steps: droplet emergence and growing up; separation with the disperse phase; and detachment from the channel wall. The wettability of the channel wall significantly affects the process of droplet detachment from the channel wall; also, the simulation clearly showed that droplets can be formed only when the continuous phase fluid preferentially wets the channel wall, that is, its contact angle on the wall is smaller than 90°. Finally, the CFD study verified that the disperse phase flow rate can significantly affect the droplet size as well as the mechanism of droplet formation.     

A novel formulation of the pickering emulsion stabilized with silica nanoparticles and its thermal resistance at high temperatures

Stabilization of emulsions with solid particles can be used in several fields of oil and gas industry because of their higher stability. Solid particles should be amphiphilic to be able to make Pickering emulsions. This goal is achieved by using surfactants at low concentrations. Oil-in-water (o/w) emulsions are usually stabilized by surfactant but show poor thermal stability. This problem limits their applications at high-temperature conditions. In this study, a novel formulation for o/w stabilized emulsion by using silica nanoparticles and the nonionic surfactant is investigated for the formulation of thermally stable Pickering emulsion. The experiments performed on this Pickering emulsion formula showed higher thermal stability than conventional emulsions. The optimum wettability was found for DME surfactant and silica nanoparticles, consequently, in that region; Pickering emulsion showed the highest stability. Rheological changes were evaluated versus variation in surfactant concentration, silica concentration and pH. Scanning electron microscopy images approved the existence of a rigid layer of nanoparticle at the oil-water interface. Finally, the results show this type of emulsion remains stable in harsh conditions and allows the system to reach its optimum rheology without adding any further additives.     

Cellulose Acetate–Poly(N‐isopropylacrylamide)‐Based Functional Surfaces with Temperature‐Triggered Switchable Wettability

Temperature‐triggered switchable nanofibrous membranes are successfully fabricated from a mixture of cellulose acetate (CA) and poly(N‐isopropylacrylamide) (PNIPAM) by employing a single‐step direct electrospinning process. These hybrid CA‐PNIPAM membranes demonstrate the ability to switch between two wetting states viz. superhydrophilic to highly hydrophobic states upon increasing the temperature. At room temperature (23 °C) CA‐PNIPAM nanofibrous membranes exhibit superhydrophilicity, while at elevated temperature (40 °C) the membranes demonstrate hydrophobicity with a static water contact angle greater than 130°. Furthermore, the results here demonstrate that the degree of hydrophobicity of the membranes can be controlled by adjusting the ratio of PNIPAM in the CA‐PNIPAM mixture.

     

Controllable wettability of laser treated aluminum mesh for on-demand oil/water separation

Oil/water separation has attracted more attention with the dramatic increasing of oil spill accidents and arbitrarily discharged oily industrial water. However, many reported materials with controllable wettability for on-demand oil/water separation of both heavy and light oil/water mixtures involve complicated devices and dangerous fabrication processes. Herein, we propose a simple, environmentally friendly and high-efficient method to fabricate Al mesh with controllable wettability. Heavy oil can be separated with a high efficiency of 99% in oil-removing mode. For light oil, the separation efficiency can also reach up to 99% in water-removing mode. Additionally, surface wettability of the mesh can be conversed from superhydrophobicity to superhydrophilicity by atmospheric pressure plasma jet (APPJ) and heating, thereby realizing continuous bidirectional separation. Therefore, this work provides a facile, green, and efficient way for on-demand oil/water separation and finds a promising solution for oil pollution problems.     

Preparation of Cu-Coated Stainless Steel Surfaces for Surperhydrophobic Investigation

Cu-coated stainless steel surfaces containing micro- and nanoscale binary structures having different surface roughness were successfully fabricated by means of a facile one-step electroless plating technology, and the resulting surfaces were modified by the low free energy material HFTHTMS (HFTHTMS = (heptadecafluoro-1,1,2,2-tetrahydrodecyl) trimethoxysilane). The experimental results of wettability exhibit that such unmodified surfaces have a strong adhesive force to water droplets, and their contact angles increase with increasing surface roughness, whereas the modified surfaces by HFTHTMS show the superhydrophobic characteristic with contact angles higher than 150° and sliding angles lower than 5°.     

氧化锌薄膜的可控浸润性研究

采用一步电沉积的方法在导电玻璃基底上制备了具有粗糙表面的氧 化锌薄膜．用SEM和XPS表征了薄膜的表面形貌和化学组成,用接触角测定仪 测定接触角以评估薄膜的浸润性．结果显示,薄膜表面布满了无序生长的花瓣状 的微晶,形成疏松的结构．薄膜与水的接触角为133．2°,呈现了疏水的性质．通 过紫外光照射的方法可以使其由疏水性薄膜转化为亲水性薄膜,接触角降低到 4．8°。     

Modification of porous silica particles with poly(acrylic acid)

The surface of porous silica particles was modified with poly(acrylic acid) by reacting the carboxyl groups on poly(acrylic acid) with the amino groups of pregrafted aminopropyltriethoxysilane (APS). The chemical modifications by APS and polymer were characterized by infrared spectroscopy and the amount of APS and poly(acrylic acid) grafted to the surface were determined by thermal gravimetric analyses. The wettability of the modified silica particles, based on the rate of water penetration, was pH‐dependent with PAA; at pH 1.5 the wettability increased but at pH 5.5 it decreased dramatically. The pore size and size distribution of the silica particles decreased with APS and polymer grafting. Copyright © 2000 John Wiley & Sons, Ltd.