Transforming polylactide into value‐added materials

The production of chemical building blocks and polymer precursors from biorenewable and sustainable resources is an attractive method to bypass traditional fossil fuel derived materials. Accordingly, we report the organocatalytic recycling of postconsumer polylactide (PLA) into value‐added small molecules. This strategy, using the highly active transesterification catalyst triazabicyclodecene, is shown to completely depolymerize PLA in the presence of various alcohols into valuable lactate esters. Using previously used PLA packaging material, the depolymerization is complete in minutes at room temperature and fully retains the stereochemistry of the lactate species. Further, the modularity and utility of this methodology with respect to polyester substrate is detailed by using a variety of functional alcohols to depolymerize both PLA and polyglycolide, with the corresponding ester small‐molecules being used to make new polymeric materials. The opportunities to transform waste streams into value‐added chemicals and new materials through simple and versatile chemistry hold significant potential to extend the lifecycle of renewable chemical feedstocks. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Preparation and properties of textile materials modified with triclosan‐loaded polylactide microparticles

A convenient and simple method for preparation of commercial nonwovens with antimicrobial properties was elaborated. The process consists in preparation of poly(l ‐lactide) microspheres (from poly(l ‐lactide) with M _n  = 10,560 and M _w /M _n  = 1.39) containing triclosan (5‐chloro‐2‐(2,4‐dichlorophenoxy) phenol) and loading them onto the nonwovens. The microspheres were prepared by spray drying (D _n  = 3.91 μm, D _w /D _n  = 2.43) and oil‐in‐water emulsification‐solvent evaporation method (D _n  = 5.84 μm, D _w /D _n  = 1.25). Content of triclosan in microspheres ranged from 4.65 to 4.95 wt%. The antibacterial nonwovens were prepared by padding of the fibers with the microspheres using the microsphere suspension. The resulting antibacterial nonwovens were examined using inhibition zone measurement method. Inhibition zones from 4 to 9 mm indicated that the modified nonwovens had antibacterial properties against Gram (+)—Staphylococcus aureus and Gram (?)—Klebsiella pneumoniae . Nonwovens were conditioned up to 12 months at relative humidity <5%, 50%, and 100% in desiccators and up to 6 months air‐conditioning system at relative humidity = 65%. Antimicrobial activity of the modified nonwovens was examined as a function of time and air humidity. Time of conditioning has strong influence on antibacterial activity, whereas the impact of the air humidity was negligible. All nonwovens had antibacterial properties even after 12 months of conditioning. Copyright © 2017 John Wiley & Sons, Ltd.     

Assessment of dicumyl peroxide ability to improve adhesion between polylactide and flax or hemp fibres

Dicumyl peroxide (DCP) is commonly applied as a cross-linking agent in polymer processing. The main aim of this work was to assess the ability of DCP to improve adhesion between polylactide (PLA) and flax or hemp fibres by their interphase cross-linking. Short fibre-reinforced PLA composites were manufactured due to the importance of short fibres in injection moulding of high-quality biocomposites. Reactive extrusion of the PLA, flax or hemp fibres, and DCP was performed. The flax or hemp fibre content was 10?wt%, while DCP varied with 0.5 and 2.5?wt%. The fibres and PLA were mechanically mixed, extruded, granulated and injection moulded to form samples for testing. The samples were characterized by differential scanning calorimetry (DSC), tensile and impact strength tests, dynamic mechanical analysis and scanning electron microscopy (SEM). It was found that flax and hemp fibres increased the Young’s modulus while these fibres decreased the impact strength. Addition of DCP led to increase in PLA crystallinity at the interface with fibres which led to further decrease in impact strength. For that reason, it was concluded that DCP is an ineffective agent to improve interphase adhesion between PLA and short flax or hemp fibres.     

Plasticized polylactide/clay nanocomposites. I. The role of filler content and its surface organo‐modification on the physico‐chemical properties

Polylactide (PLA)‐layered silicate nanocomposites plasticized with 20 wt % of poly(ethylene glycol) 1000 were prepared by melt blending. Three kinds of organo‐modified montmorillonites—Cloisite® 20A, Cloisite® 25A, and Cloisite® 30B—were used as fillers at a concentration level varying from 1–10 wt %. Neat PLA and plasticized PLA with the same thermomechanical history were considered for comparison. Nanocomposites based on amorphous PLA were obtained via melt‐quenching. The influence of both plasticization and nanoparticle filling on the physicochemical properties of the nanocomposites were investigated. Characterization of the systems was achieved by size exclusion chromatography (SEC), thermogravimetric analysis (TGA), thermally modulated differential scanning calorimetry (TMDSC), X‐ray diffraction (XRD), and dynamic mechanical analysis (DMTA). SEC revealed a decrease of the molecular weight of the PLA matrix with the filler content. Thermal behavior on heating showed one cold crystallization process in the reference neat PLA sample, while two cold crystallization processes in plasticized PLA and plasticized nanocomposites. The thermal windows of these processes tend to increase with the filler content. The crystalline form of PLA developed upon heating was affected neither by the plasticization nor by the type and content of Cloisite used. It was found that the series of organo‐modified montmorillonites with decreasing affinity to PLA is Cloisite® 30B, Cloisite® 20A, and Cloisite® 25A, respectively. The dynamic mechanical properties were sensitive to the sample composition. Generally, the storage modulus increased with the filler content. Glassy PEG, well dispersed within unfilled PLA matrix, exhibited also a reinforcing effect, since the storage modulus of this sample was higher than for unplasticized reference at temperature region below the glass transition of PEG. Moreover, loss modulus of all plasticized samples revealed an additional maximum ascribed to the glass transition of PEG–rich dispersed phase, indicating partial miscibility of organic components of the systems investigated. The magnitude of this mechanical loss was correlated with the filler content, and to some extent, also with the nanofiller ability to be intercalated by polymer components. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 299–311, 2006     

Effect of hydrophilicity on the properties of a degradable polylactide

A series of polylactide networks has been prepared by the copolymerization of a biodegradable oligolactide macromer with hydrophobic methyl methacrylate monomer and hydrophilic hydroxyethyl acrylate monomer, with different amounts of the hydrophilic monomer. The incorporation of the hydrophilic units into the network has been characterized with thermogravimetric analysis, differential scanning calorimetry, and dynamic mechanical spectrometry. A homogeneous material results, showing a single glass‐transition temperature and a characteristic relaxation behavior that is not the sum of those of the pure components separately. Additional hydrophilic units in the network chains lower the rubbery modulus, keeping a high modulus value at room temperature, and manifestly increase the degradation rate of the polymer. This can be attributed both to the higher water swellability of the network when hydrophilic units are present and to the higher water diffusion coefficient in a network, which has a lower crosslinking density. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 656–664, 2006     

Characteristics of the biodegradability and physical properties of stereocomplexes between poly(L‐lactide) and poly(D‐lactide) copolymers

Random and block copolymerizations of L ‐ or D ‐lactide with ε‐caprolactone (CL) were performed with a novel anionic initiator, (C₅Me₅)₂SmMe(THF), and they resulted in partial epimerization, generating D ,L ‐ or meso‐lactide polymers with enhanced biodegradability. A blend of PLLA‐r‐PCL [82/18; PLLA = poly(L ‐LA) and PCL = poly(ε‐caprolactone)] and PDLA‐r‐PCL [79/21; PDLA = poly(D ‐LA)] prepared by the solution‐casting method generated a stereocomplex, the melting temperature of which was about 40 °C higher than that of the nonblended copolymers. A blend of PLLA‐b‐PCL (85/15) and PDLA‐b‐PCL (82/18) showed a lower elongation at break and a remarkably higher tensile modulus than stereocomplexes of PLLA‐r‐PCL/PDLA‐r‐PCL and PLLA/PDLA. The biodegradability of a blend of PLLA‐r‐PCL (65/35) and PDLA‐r‐PCL (66/34) with proteinase K was higher than that of PLLA‐b‐PCL (47/53) and PDLA‐b‐PCL (45/55), the degradability of which was higher than that of a PLLA/PDLA blend. A blend film of PLLA‐r‐PDLLA (69/31)/PDLA‐r‐PDLLA (68/32) exhibited higher degradability than a film of PLLA/PDLLA [PDLLA = poly(D ,L ‐LA)]. A stereocomplex of PLLA‐r‐PCL‐r‐PDMO [80/18/2; PDMO = poly(L ‐3,D ,L ‐6‐dimethyl‐2,5‐morpholinedion)] with PDLA‐r‐PCL‐r‐PDMO (81/17/2) showed higher degradability than PLLA‐r‐PDMO (98/2)/PDLA‐r‐PDMO (98/2) and PLLA‐r‐PCL (82/18)/PDLA‐r‐PCL (79/21) blends. The tensile modulus of a blend of PLLA‐r‐PCL‐r‐PDMO and PDLA‐r‐PCL‐r‐PDMO was much higher than that of a blend of PLLA‐r‐PDMO and PDLA‐r‐PDMO. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 438–454, 2005     

Mechanical and thermal properties of polylactide/talc microcomposites: before and after accelerated weathering

The purpose of the first part of this study was to investigate effects of micron‐sized talc content on the properties of polylactide (PLA). PLA/talc microcomposites were compounded by melt‐mixing method via twin‐screw extruder, while specimens for testing and analyses were shaped by injection molding. It was observed that, because of the effective stiffening, strengthening, toughening mechanisms of talc, and also their nucleation agent effects for higher crystallinity, many mechanical and thermal properties were improved. In the second part of the study, effects of accelerated weathering on the behavior of PLA microcomposites with 5 wt% talc were investigated by applying ultra violet irradiation and humidity steps according to Cycle‐C of International Organization for Standardization 4892‐3 standards for durations of 100, 200, and 300 hr. Various analyses revealed that, because of the degradation mechanisms of photolysis and hydrolysis during each weathering periods, molecular weight of PLA reduced drastically, that is, mechanical properties almost vanished. Copyright © 2015 John Wiley & Sons, Ltd.     

Catalysts as Key Enablers for the Synthesis of Bioplastics with Sophisticated Architectures

Bioplastics are one of the answers to environmental pollution and linear material flows. The most promising bioplastic polylactide (PLA) is already replacing conventional plastics in a number of applications. The properties of PLA, however, do not fit for all potential application areas, but they can be altered by the introduction of comonomers. The copolymerization of lactide (LA) with other lactones like ϵ-caprolactone (CL) has been established for several years. Nevertheless, controlling copolymerizations remains a challenge due to the high complexity of the system. Copolymerization of LA with other monomer classes is much less investigated, but has the chance to overcome the limitations in material properties that occur when only lactones are used. The crucial factor for all copolymerizations is the catalyst. It dominates the reaction kinetics and determines the resulting microstructure. In this review, copolymerization catalysts for LA are presented divided into catalysts for the synthesis of lactone block copolymers, lactone random copolymers, and multimechanistically synthesized copolymers. The selected catalysts are highlighted either owing to their industrially applicable polymerization conditions or their non-standard mechanism.     

Synthesis of poly(ester-urethane)s from hydroxytelechelic polylactide: Effect of initiators on their physical and degradation properties

A series of poly(l-lactide)-based poly(ester-urethane)s (PEUs) were synthesized by ring-opening polymerization of l-lactide using a variety of diols such as diethylene glycol (DEG), triethylene glycol (TEG), tetraethylene glycol (TetraEG), 1,5-pentanediol (PD), 1,8-octanediol (OD), isopropyl tartrate (TRAⁱPr) and benzyl tartrate (TRABn) in the presence of Sn(Oct)₂, followed by chain extension with hexamethylene diisocyanate (HMDI). The thermal, mechanical, and degradation properties of the resulting PEUs were studied. The crystallinities of the PEUs decreased with increasing diol contents and were also dependent on the kind of the diol unit. The degradabilities of the PEUs with proteinase K were effectively controlled by the kind of diol unit depending on their size and hydrophilicity. The biodegradation of the PEUs in compost also showed strong dependence on the diol units in the PEUs in spite of relatively low diol content (∼3%).     

Relationship between enzyme adsorption and enzyme-catalyzed degradation of polylactides

The adsorption of proteinase K on PLLA and PDLA films was studied by CA, surface tension, and microscopic measurements. ESEM clearly shows that proteinase K can irreversibly adsorb on PLLA film. In contrast, no enzyme adsorption was detected on PDLA film under the same conditions. The CA of PLLA film rapidly decreases after immersion in Tris buffer containing proteinase K, whereas that of PDLA remains unchanged. These findings indicate that enzyme adsorption may be a prerequisite for enzymatic degradation of polylactide substrates. Surface tension measurements allow calculation of the average area occupied per proteinase K molecule. The results show that the enzyme molecules exhibit a more compact conformation at higher temperature.