A comparative study of fluorine substituents for enhanced stability of flexible and ITO‐free high‐performance polymer solar cells

Two low‐band gap polymer series based on benzo[1,2‐b:4,5‐b′]dithiophene (BDT) and dithienylbenzothiadiazole, with different numbers of fluorine substituents on the 2,3,1‐benzothiadiazole unit, have been synthesized and explored in a comparative study of the photochemical stability and operational lifetime in flexible large area roll‐coated bulk heterojunction solar cells. The two polymer series have different side chains on the BDT unit, namely 2‐hexyldecyloxy (BDT_HDO) ( P1–P3 ) or 2‐hexyldecylthiophene (BDT_THD) ( P4–P6 ). The photochemical stability clearly shows that the stability enhances along with the number of fluorine atoms incorporated on the polymer backbone. Fabrication of the polymer solar cells based on the materials was carried out in ambient atmosphere on a roll coating/printing machine employing flexible and indium‐tin‐oxide‐free plastic substrates. Solar cells based on the P4–P6 series showed the best performance, reaching efficiencies up to 3.8% for an active area of 1 cm², due to an enhanced current compared to P1–P3 . Lifetime measurements, carried out according to international summit on OPV stability (ISOS), of encapsulated devices reveals an initial fast decay for P1–P6 in the performance followed by a much slower decay rate, still retaining 40–55% of their initial performance after 250 h of testing under ISOS‐L‐1 conditions. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 893–899     

A novel coated-particle design and fluidized-bed chemical vapor deposition preparation method for fuel-element identification in a nuclear reactor

Particle coating is an important method that can be used to expand particle-technology applications. Coated-particle design and preparation for nuclear fuel-element trajectory tracing were focused on in this paper. Particles that contain elemental cobalt were selected because of the characteristic gamma ray spectra of ⁶⁰Co. A novel particle-structure design was proposed by coating particles that contain elemental cobalt with a high-density silicon-carbide (SiC) layer. During the coating process with the high-density SiC layer, cobalt metal was formed and diffused towards the coating, so an inner SiC–Co_xSi layer was designed and obtained by fluidized-bed chemical vapor deposition coupled with in-situ chemical reaction. The coating layers were studied by X-ray diffractometry, scanning electron microscopy, and energy dispersive X-ray spectroscopy techniques. The chemical composition was also determined by inductively coupled plasma optical emission spectrometry. The novel particle design can reduce the formation of metallic cobalt and prevent cobalt diffusion in the coating process, which can maintain safety in a nuclear reactor for an extended period. The experimental results also validated that coated particles maintain their structural integrity at extremely high temperatures (∼1950 °C), which meets the requirements of next-generation nuclear reactors.     

Shadow-casted ultrathin surface coatings of titanium and titanium/silicon oxide sol particles via ultrasound-assisted deposition

Ultrasound-assisted deposition (USAD) of sol nanoparticles enables the formation of uniform and inherently stable thin films. However, the technique still suffers in coating hard substrates and the use of fast-reacting sol–gel precursors still remains challenging. Here, we report on the deposition of ultrathin titanium and titanium/silicon hybrid oxide coatings using hydroxylated silicon wafers as a model hard substrate. We use acetic acid as the catalyst which also suppresses the reactivity of titanium tetraisopropoxide while increasing the reactivity of tetraethyl orthosilicate through chemical modifications. Taking the advantage of this peculiar behavior, we successfully prepared titanium and titanium/silicon hybrid oxide coatings by USAD. Varying the amount of acetic acid in the reaction media, we managed to modulate thickness and surface roughness of the coatings in nanoscale. Field-emission scanning electron microscopy and atomic force microscopy studies showed the formation of conformal coatings having nanoroughness. Quantitative chemical state maps obtained by x-ray photoelectron spectroscopy (XPS) suggested the formation of ultrathin (<10 nm) coatings and thickness measurements by rotating analyzer ellipsometry supported this observation. For the first time, XPS chemical maps revealed the transport effect of ultrasonic waves since coatings were directly cast on rectangular substrates as circular shadows of the horn with clear thickness gradient from the center to the edges. In addition to the progress made in coating hard substrates, employing fast-reacting precursors and achieving hybrid coatings; this report provides the first visual evidence on previously suggested “acceleration and smashing” mechanism as the main driving force of USAD.     

Fabrication and characterization of zinc oxide anti-reflective coating on flexible thin film microcrystalline silicon solar cell

This paper studies the fabrication and characterization of 80 nm zinc oxide anti-reflective coating (ARC) on flexible 1.3 μm thin film microcrystalline silicon (μc-Si) solar cell. High resolution X-ray diffraction (HR-XRD) shows a c-axis oriented ZnO (0 0 2) peak (hexagonal crystal structure) at 34.3° with full width at half maximum (FWHM) of 0.3936°. Atomic force microscope (AFM) measures high surface roughness root-mean-square (RMS) of the layer (50.76 nm) which suggests scattering of the incident light at the front surface of the solar cell. UV–vis spectrophotometer illustrates that ZnO ARC has optical transmittance of more than 80% in the visible and infra-red (IR) regions and corresponds to band gap (E_g) of 3.3 eV as derived from Tauc equation. Inclusion of ZnO ARC successfully suppresses surface reflectance from the cell to 2% (at 600 nm) due to refractive index grading between the Si and the ZnO besides quarter-wavelength (λ/4) destructive interference effect. The reduced reflectance and effective scattering effect of the incident light at the front side of the cell are believed to be the reasons why short-circuit current (I_sc) and efficiency (η) of the cell improve.     

Investigation on slot-die coating of hybrid material structure for OLED lightings

With an attempt to fabricate large-area OLED lighting panels, we investigate slot-die coating of a small molecule (SM) hole transport layer (HTL). It is observed that SM HTL films formed by spin coating exhibit pinhole-like surface, whereas the films by slot-die coating show micro-sized hillocks due to agglomeration. As the plate temperature of the slot coater is increased, smaller hillocks appear more densely. To tackle it, a small amount of a polymer HTL is added into the SM HTL (Hybrid HTL). By the aid of entangled polymer chains, small molecules are prohibited from migrating and thus agglomerations disappear. The peak-to-peak roughness of the slot-coated hybrid HTL films is measured to be about 11.5 nm, which is slightly higher than that (~7 nm) of the polymer HTL film, but much lower than that (~1071 nm) of the SM HTL film. Similar results are also observed in spin-coated films. It is also addressed that OLED with the hybrid HTL shows higher luminous efficacy, compared to OLED with the SM HTL or the polymer HTL. We have further demonstrated that the dissolution problem occurring between two stacked layers with different solvents during slot-die coating can be suppressed to a great extent using such a combination of materials in hybrid structure.     

Criss‐cross amphiphilic polymers and analogous model systems

A new class of amphiphilic polymers carrying two pendant docosyl (C22) chains, located at periodic intervals that are separated by PEG chains of varying lengths, was synthesized via a simple melt‐transesterification polymerization, using dimethyl, 2,5‐didocosyloxyterephthalate as one of the monomers. DSC, variable temperature FT‐IR, and WAXS studies demonstrated that immiscibility between the pendant docosyl units and the backbone PEG segments drives their self‐segregation; this results in the crystallization of the pendant docosyl segments and the generation of a lamellar morphology with the alkyl segments and the PEG chains occupying alternate layers. Based on the study of model criss‐cross amphiphiles that resemble the polymer repeat unit, it is postulated that the chains reconfigure such that both the docosyl chains fold to one side of the terephthalate unit while the PEG segments form a loop on the other side; these chains then organize in a bilayer to form the lamellar structure. The simplicity of the synthesis and the rather unique properties of these polymers suggests that such a design could be translated to develop other interesting functional materials that could exploit the immiscibility‐driven microphase separation for the generation of sub‐10 nm domains; these could have potential applications, such as in membranes, solid polymer electrolyte formulations, and so forth. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1554–1563     

Controlled evaporative self-assembly of polymer nanoribbons using oscillating capillary bridges

Evaporative self-assembly (ESA), based on the “coffee-ring” effect, is a versatile technique for assembling particle solutions into mesoscale patterns and structures on different substrates. ESA works with a wide variety of organic and inorganic materials, where the solution is a combination of volatile solvent and nonvolatile solute. Modified ESA methods, such as “stop-and-go flow coating,” use a programmed meniscus “stick–slip” motion to create mesoscale assemblies with controlled shape, size, and architecture. However, current methods are not scalable for increased production volumes or patterning large surface areas. We demonstrate a new ESA method, where an oscillating blade controls the meniscus depinning and drives the evaporative assembly of solutes at the pinned meniscus. Results show that oscillation frequency and substrate speed control time/distance intervals between successive meniscus depinning, and the assembly dimensions depend on solution concentration, oscillation frequency, substrate speed, and meniscus height. We report the mechanism of the meniscus depinning and the control over assembly cross-sectional dimensions. This advance provides a scalable ESA method with faster processing times and maintained advantages. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 1545–1551     

Effects of silica nanoparticle addition on polymer semiconductor wettability and carrier mobility in solution‐processable organic transistors on hydrophobic substrates

The effects of the addition of silica nanoparticles (SNPs) on wettability of regioregular poly(3‐hexylthiophene) (P3HT) organic semiconductor solutions on hydrophobic substrates and the carrier mobility in organic field‐effect transistors (OFETs) made of these films are investigated. The dewetting of films made from P3HT solutions on hydrophobic substrates modified with octadecyltrichlorosilane (ODTS) is markedly suppressed after the addition of SNPs with phenyl surfactants. This enables us to fabricate continuous P3HT/SNPs films with high crystallinity by the conventional spin‐coating technique, leading to higher mobility compared with P3HT FETs fabricated on non‐modified substrates. Moreover, the addition of SNPs with larger diameters compensates for the degradation of mobility associated with the increase in the concentration of SNPs. Solution‐processed P3HT/SNPs FETs on ODTS‐modified substrates exhibit a field‐effect mobility of 1.3 × 10^?2 cm² V^?1 s^?1, which is almost comparable to that of P3HT FETs without SNPs (2.1 × 10^?2 cm² V^?1 s^?1). © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 509–516