Etude de la Degradation Thermique du Polystyrene Choc Ignifuge

The authors studied the ignifugation and the kinetic of thermal degradation of the Styrene-Butadiene copolymer with an intumescent system Ammonium polyphosphate-Pentaerythrinol-Melamine. For that, they used the thermogravimetric and oxygen index techniques. The best formulation of intumescent system which can give the optimum results is proposed. This revised version was published online in July 2006 with corrections to the Cover Date.     

1,2,3-三(5,5-二甲基-1,3-二氧杂环己内磷酰氧基)苯的合成、 晶体结构及阻燃性能研究

以新戊二醇、三氯氧磷以及1,2,3-三羟基苯等为原料, 经过两步反应合成新型阻燃剂1,2,3-三(5,5-二甲基-1,3-二氧杂己内磷酰氧基)苯, 采用元素分析、FTIR、MS、1H NMR及X射线四圆衍射等技术确定了标题化合物的分子结构. 结构分析表明, 该标题化合物属于三斜晶系, P-1空间群, 每个结构单元含有2个分子, 晶胞参数为a＝0.70450(14) nm, b＝1.2850(3) nm, c＝1.5609(3) nm, α＝69.19(3)°, β＝86.29(3)°, γ＝86.60(3)°, V＝1.3171(5) nm3, Dc＝1.438 g/cm3, μ＝0.286 mm－1, F(000)＝600, Z＝2, 由4635个独立衍射点得到最终偏离因子[I＞2σ(I)] R＝0.0574, Rw＝0.1061. 实验分析表明, 该标题化合物具有良好的热稳定性和成炭性, 对环氧树脂具有较好的阻燃效果, 最佳添加量为20%.     

N,N'-二(二乙氧基硫代磷酰基)-1,4-苯二胺的合成、晶体结构及热性能研究

通过二乙氧基硫代磷酰氯与对苯二胺反应生成了标题化合物N,N'-二(二乙氧基硫代磷酰基)-1,4-苯二胺，并应用元素分析, FTIR及¹H NMR对标题化合物进行了表征. 利用X射线单晶衍射测定了其晶体结构, 同时应用TG分析法对其热性能进行了分析. 标题化合物的相对分子质量M_r＝412.42, 为正交晶系, Pbca空间群, 晶胞参数为a＝0.86936(16) nm, b＝1.2787(2) nm, c＝1.8897(3) nm, β＝90°, V＝2.1006(7) nm³, Z＝8, D_c＝1.304 g/cm³, μ(Mo Kα)＝0.425 mm^－1, F(000)＝872, S＝1.052. 最终偏离因子R＝0.0628, wR＝0.1860, 可观测衍射点1852个[I＞2σ(I)]. 该晶体通过对苯二胺连接并以中心对称分布, 并形成层状结构, 且存在弱的分子内氢键N—H…S. TG分析表明该化合物有很好的热稳定性及成炭性, 通过其阻燃聚丙烯腈表明, 该物质是一种高效能的膨胀型阻燃剂.     

An investigation into synergistic effects of rare earth oxides on intumescent flame retardancy of polypropylene/poly (octylene‐co‐ethylene) blends

Synergistic effects of two kinds of rare earth oxides (REOs), neodymium oxide (Nd₂O₃) or lanthanum oxide (La₂O₃) on the intumescent flame retardancy of thermoplastic polyolefin (TPO) made by polypropylene/poly (octylene‐co‐ethylene) blends were investigated systemically by various methods. The limiting oxygen index (LOI) of flame retardant TPO (FRTPO) filled by 30 wt% intumescent flame retardants (IFR) composed of ammonium polyphosphate (APP) and pentaerythritol (PER) has been increased from 30 to 32.5 and 33.5 when 0.5 wt% of IFR was substituted by La₂O₃ and Nd₂O₃, respectively. Cone calorimetry tests also reveal the existence of synergistic effects. Thermalgravimetric analyses (TGA) demonstrate that the presence of REOs promotes the esterification and carbonization process in low‐temperature range while enhances the thermal stability of IFR and FRTPO in high‐temperature range. X‐ray diffraction (XRD) reveals that the interaction of Nd₂O₃ with IFR results in the formation of neodymium phosphate (NdP₅O₁₄) with high‐thermal stability. Thermal scanning rheological tests show that the presence of REOs increases complex viscosity of FRTPO in the temperature range of 190～300°C so as to suppress melt dripping but decreases the complex viscosity and increases the loss factors tan δ in temperature range of 300～400°C to make the carbonaceous strucuture more flexible and viscous to resist stress, expand better and keep intact. Copyright © 2009 John Wiley & Sons, Ltd.     

Roles of organic intercalation agent with flame retardant groups in montmorillonite (MMT) in properties of polypropylene composites

Three kinds of organic intercalation agent containing flame retardant groups, melamine (MA), triphenylphonium (TPP) chloride, and tetradecyl trihexyl phosphonium (TTP) bromide were intercalated into montmorillonite (MMT) via cation exchange reactions. These modified MMTs are combined with intumescent systems and compounded with PP. The flame retardant and thermal properties of the PP composites are studied. The organic intercalation agents in the layers of MMT play important roles in the char formation and flame retardant properties of PP composites. MA shows a better performance in limiting oxygen index (LOI) value and TPP helps to increase UL‐94 properties, whereas TTP maintains or deteriorates the flame retardancy of polypropylene/intumescent flame retardant (IFR) composites. The LOI and UL‐94 properties increase firstly and then decrease as the content of MMT increases. The MA acts as a blowing agent and emits an inert gas to provide migration impetus, which results in a better intumescent structured and stronger char to endure heat erosion. Although TPP and TTP emit combustible gas that burn, especially for TTP as it has a more flammable aliphatic chain. The synergistic effect between MA‐MMT and IFR is better than that for TPP‐MMT and TTP‐MMT. Copyright © 2014 John Wiley & Sons, Ltd.     

The synergistic flame‐retardant effect of O‐MMT on the intumescent flame‐retardant PP/CA/APP systems

The flame retardancy of a novel intumescent flame‐retardant polypropylene (IFR‐PP) system, which was composed of a charring agent (CA), ammonium polyphosphate (APP), and polypropylene (PP), could be enhanced significantly by adding a small amount (1.0 wt%) of an organic montmorillonite (O‐MMT). The synergistic flame‐retardant effect was studied systematically. The thermal stability and combustion behavior of the flame‐retarded PP were also investigated by thermogravimetric analysis (TGA), limiting oxygen index (LOI), vertical burning test (UL‐94), scanning electronic microscopy (SEM), and cone calorimeter test (CCT). TGA results demonstrated that the onset decomposition temperatures of IFR‐PP samples, with or without O‐MMT, were higher than that of neat PP. Compared with IFR‐PP, the LOI value of IFR‐PP containing 1.0 wt% O‐MMT was increased from 30.8 to 33.0, and the UL‐94 rating was also enhanced to V‐0 from V‐1 when the total loading of flame retardant was the same. The cone calorimeter results showed that the IFR‐PP with 1.0 wt% of O‐MMT had the lowest heat release rate (HRR), total heat release (THR), total smoke production (TSP), CO production (COP), CO₂ production (CO₂P), and mass loss (ML) of all the studied IFR‐PP samples, with or without O‐MMT. All these results indicated that O‐MMT had a significantly synergistic effect on the flame‐retardancy of IFR‐PP at a low content of O‐MMT. Copyright © 2009 John Wiley & Sons, Ltd.     

Microencapsulation of ammonium polyphosphate with PVA–melamine–formaldehyde resin and its flame retardance in polypropylene

With a shell of PVA–melamine–formaldehyde resin, microencapsulated ammonium polyphosphate (VMFAPP) is prepared by in situ polymerization and characterized by FTIR and XPS. Microencapsulation gives VMFAPP better water resistance and flame retardance compared with APP in PP. Thermal stability and fire resistance behavior have been analyzed and compared. The LOI value of the PP/VMFAPP composite is higher than that of the PP/APP composite. The UL 94 ratings of most of the PP/VMFAPP composites are V‐0, whereas PP/APP gives no rating at the 30% additive level. The water resistant properties of the PP composites are studied. Results of the cone calorimeter experiment show that VMFAPP is an effective flame retardant in PP compared with APP. The thermal degradation behaviors of APP and VMFAPP have been studied using TG and dynamic FTIR. Copyright © 2008 John Wiley & Sons, Ltd.     

Flame‐retardancy and anti‐dripping effects of intumescent flame retardant incorporating montmorillonite on poly(lactic acid)

In the present study, the effects of intumescent flame retardant (IFR) incorporating organically modified montmorillonite (O‐MMT) on the flame retardancy and melt stability of PLA were investigated. The flame‐retardant PLA was prepared using a twin‐screw extruder and a two roll mill. Then, the influence of IFR and MMT on flame retardancy and melt stability was thoroughly investigated by means of limiting oxygen index (LOI), vertical burning test, thermogravimetric analysis, scanning electronic microscopy, melt flow index (MFI), and parallel plate rheological experiments. The experimental results show that the IFR system in combination with MMT has excellent fire retardancy, i.e. the sample could achieve a UL94 V‐0 rating and LOI value increases from 20.1 for pristine PLA to 27.5 for the flame‐retarded PLA. MFI and rheological measurement indicate that O‐MMT significantly enhances the melt stability and suppresses the melt dripping. Copyright © 2009 John Wiley & Sons, Ltd.     

Synthesis of a novel ionic liquid containing phosphorus and its application in intumescent flame retardant polypropylene system

A novel ionic liquid containing phosphorus ([PCMIM]Cl) was synthesized and characterized by FTIR, ¹H NMR, ¹³C NMR and ³¹P NMR. Moreover, a new intumescent flame retardant (IFR) system, which was composed of [PCMIM]Cl and ammonium polyphosphate (APP), was used to impart flame retardancy and dripping resistance to polypropylene (PP). The flammability and thermal behaviors of intumescent flame‐retarded PP (PP/IFR) composites were evaluated by limiting oxygen index (LOI), UL‐94 test, thermogravimetric analysis (TGA) and cone calorimeter test. It was found that there was an obvious synergistic effect between [PCMIM]Cl and APP. When the weight ratio of [PCMIM]Cl and APP was 1:5 and the total amount of IFR was kept at 30 wt%, LOI value of PP/IFR composite reached 31.8, and V‐0 rating was obtained. Moreover, both the peak heat release rate and the peak mass loss rate of PP/IFR composites decreased significantly relative to PP and PP/APP composite from cone calorimeter analysis. The TGA curves suggested that [PCMIM]Cl had good ability of char formation, and when combined with APP, it could greatly promote the char formation of PP/IFR composites, hence improved the flame retardancy. Additionally, the rheological behaviors and mechanical properties of PP/IFR composites were also investigated, and it was found that [PCMIM]Cl could also serve as an efficient lubricant and compatibilizer between APP and PP, endowing the materials with satisfying processability and mechanical properties. Copyright © 2013 John Wiley & Sons, Ltd.     

Microencapsulated Ammonium Polyphosphate with Polyurethane Shell: Application to Flame Retarded Polypropylene/Ethylene-propylene Diene Terpolymer Blends

Microencapsulated ammonium polyphosphate with polyurethane resin (PUMAPP) was prepared by in situ polymerization and characterized by X-ray photoelectron spectroscopy (XPS). The flame retardation of PUMAPP/dipentaerythritol(DPER) and ammonium polyphosphate (APP)/DPER flame retarded polypropylene (PP)/ethylene propylene diene rubber (EPDM) composites were studied using limiting oxygen index (LOI), UL-94 test and cone calorimeter. Results demonstrated that the flame retardancy of the PP/EPDM/PUMAPP/DPER composites was better than that of the PP/EPDM/APP/DPER composites at the same additive loading. Real time Fourier transform infrared (FTIR) and thermogravimetric analysis (TG) were used to study the thermal degradation and stability of the PP/EPDM/PUMAPP/DPER composite. The hydrolytic stability of the flame retarded PP/EPDM composites was studied. It was found that the microencapsulation of APP with the PU resin leaded to a decrease in the particle's water solubility. Moreover, the synergistic effect of vinyltrimethoxysilane (VTMS) on the PP/EPDM/PUMAPP/DPER composite was also investigated.