DEVELOPMENT OF COAL DRY BENEFICIATION WITH AIR-DENSE MEDIUM FLUIDIZED BED IN CHINA

In China more than two-thirds of available coal reserves are in arid areas, where, to beneficiate the run-of-mine coal,there is not enough water resource required by conventional processing. Developing efficient dry beneficiation technology is of great significance for efficient coal utilization in China, notably the clean coal technology (CCT). The dry coal beneficiation technology with air-dense medium fluidized bed utilizes air-solid suspension as beneficiating medium whose density is consistent for beneficiation, similar in principle to the wet dense medium beneficiation using liquid-solid suspension as separating medium. The heavy portion in feedstock whose density is higher than the density of the fluidized bed will sink, whereas the lighter portion will float, thus stratifying the feed materials according to their density.In order to obtain efficient dry separation in air-dense medium fluidized bed, stable fluidization with well dispersed micro-bubbles must be achieved to ensure low viscosity and high fluidity. The pure buoyancy of beneficiation materials plays a main role in fluidized bed, and the displaced distribution effect should be restrained. The displaced distribution effects include viscosity displaced distribution effect and movement displaced distribution effect. The former is caused by viscosity of the fluidized bed. It decreases with increasing air flow velocity. Movement displaced distribution effect will be large when air flow rate is too low or too high. If medium particle size distribution and air flow are well controlled, both displaced distribution effects could be controlled effectively. A beneficiation displaced distribution model may be used to optimize beneficiation of feedstock with a wide particle size distribution and multiple components in the fluidized bed. The rheological characteristics of fluidized beds were studied using the falling sphere method. Experimental results indicated that the fluidized bed behaves as a Bingham fluid. The plastic viscosity and yield stress can be obtained by measurement of the terminal settling velocity of spheres and linear regression of the experimental data. Both plastic viscosity and yield stress increase with increasing size of the fluidized particles. The drag coefficient can be calculated with favorable agreement with experimental data.The first dry coal beneficiation plant with air-dense medium fluidized bed was established by CUMT with an output of 320000 t.a-1 and a probable error Ep value up to 0.05 was achieved. The plant was accepted by the Chinese government in June, 1994. Since then, new applications have been found including a 700000 t.a-1 dry coal beneficiation plant put up for commercial testing. To realize coal dry beneficiation of full size range of 300～0 mm, further research on dry coal beneficiation of different size fractions has been under way at the Mineral Processing Research Center of CUMT, leading to the following results:● Dry beneficiation technology with a vibrated air-dense medium fluidized bed for fine coal of size fraction 6～0.5 mm Ash content was reduced from 16.57% to 8.35%, with yield up to 80.20% and Ep value up to 0.065.● Coal dry beneficiation technology with a deep air-dense medium fluidized bed for ＞50 mm coal An Ep value up to 0.02 was achieved. This technology is of great value for waste removal from 300～50 mm large feedstock, especially for big surface mines in China.● Coal triboelectric cleaning technology for ＜1 mm pulverized Coal Coal is comminuted down to 320 mesh (0.043 mm) to fully liberate the embedded minerals, yielding an ultra-low ash coal (less than 2%). Currently a pilot system with triboelectric cleaning has successfully passed technical appraisal.● Three-product beneficiation technology with dual-density fluidized bedThis technology yields three products: clean coal, middling and tailing, with the following typical results: Ep value of 0.06～0.09 for the upper layer with a density of 1.5～1.54 g.cm-3 and Ep value of 0.09～0.11 for the lower layer with density of 1.84～1.9 g.cm-3.     

Fixed bed adsorption of benzothiophene over zeolites with faujasite structure

This work addresses the adsorption of benzothiophene (BT), as a model heterocyclic and aromatic sulphur compound present in road fuels, over agglomerated zeolites with faujasite structure. Several adsorbents based on zeolites with FAU structure have been prepared with different Si/Al molar ratios and exchange cations and then agglomerated. The influence of the zeolite basicity has been studied, both in equilibrium and dynamic liquid phase adsorption experiments. Basicity of the adsorbent increased as the Si/Al molar ratio and the electronegativity of the exchange cation decreased. In equilibrium experiments, the affinity towards the adsorbent increased as the Si/Al molar ratio decreased, showing the highest affinity for exchanged low silica X zeolites with medium basicity (A-KLSX-02). Dynamic experiments showed that the less zeolite basicity, the higher fractional bed utilization and adsorption capacity at breakthrough time. Besides, zeolites with high basicity did not reach the equilibrium capacity due to the low diffusivity of BT into the micropores. Thermogravimetric analyses of the spent adsorbents showed a stronger BT adsorption onto the more basic zeolites. As main conclusion, adsorbents with medium basicity could present the best performance in fuel desulphurization due to their high affinity with sulphur compounds, although diffusion problems should be taken into account.     

Applications of ultrasound to enhance fluidized bed drying of Ascophyllum Nodosum: Drying kinetics and product quality assessment

In this study, ultrasound either as a pretreatment technique or as an integrated technique was employed to enhance fluidized bed drying of Ascophyllum nodosum, and drying kinetics and dried product quality were assessed. In order to compare technology efficiency and dried product qualities, oven drying and fluidized bed drying (FBD) were employed. The novel drying methods included airborne ultrasound-assisted fluidized bed drying (AUA), ultrasound pre-treatment followed by FBD (USP), and hot water blanching pre-treatment followed byFBD (HWB). Six drying kinetics models were used to describe the drying curves, among which the Page model was the best in fitting USP and AUA. Model by Millidi et al. was employed to describe HWB. Airborne ultrasound in AUA did not reduce energy consumption or drying time, but retained total phenolic content (TPC) as well as colour, and exhibited the highest yield among the novel drying methods. USP and HWB showed lower energy consumption and drying time considerably, but the TPC was the lowest among the studied methods. At the same time, USP dried product exhibited the lowest a_w, followed by HWB and then AUA. This studyalso demonstrated that FBD could be a very practical drying method on Irish brown seaweed, and ultrasound-assisted drying methods may have potential developments in Irish brown seaweed drying process.     

不同翅片单元外颗粒流换热特性的数值研究

由于成本低,运行稳定,重力驱动移动床在高温固体散料余热回收领域应用潜力较大。然而,相关强化传热技术目前仍待完善。本文基于离散单元法,对颗粒流外掠翅片单元的流动换热特性进行了数值研究。研究表明:通过翅片增加换热面,可以显著提高传热量,但不同翅片单元外颗粒流传热特性不同。颗粒流与不同表面的换热,由颗粒更新、颗粒接触、颗粒竞争掺混以及表面面积共同决定。总体来说,在迎流区,倾斜平表面能扩大面积并确保颗粒更新,更有利于换热增强。而对于背流区,竞争掺混与颗粒接触的影响更大,采用圆弧表面更有优势。     

300 MW等级燃煤机组煤粉炉与循环流化床锅炉汞排放特性比较

选取某地330 MW煤粉炉(PC炉)和350 MW循环流化床锅炉(CFB)的燃煤电厂进行汞排放特性的研究。采用30B法和安大略法对两个燃煤电厂的除尘器入口、除尘器出口、脱硫塔出口和湿式电除尘器出口的烟气进行了取样和汞浓度分析,采集了入炉煤和副产物底渣、飞灰及脱硫石膏样品。通过样品中汞含量的分布,探讨了PC炉与CFB锅炉机组现有污染物控制设备对汞的协同脱除作用。结果表明,350 MW CFB电厂除尘器出口烟气平均汞浓度降低至0.43μg/m~3,布袋除尘器对汞的捕获效率达到98.9%,相应的燃烧副产物中飞灰是汞的主要富集对象。对于330 MW PC炉电厂,除尘器入口和除尘器出口烟气汞浓度均高于350 MW CFB电厂,烟气汞浓度从除尘器入口、除尘器出口到脱硫塔出口依次降低,在脱硫塔出口烟气汞浓度降低至0.42μg/m~3,静电除尘器和湿式脱硫塔对烟气汞的捕获效率分别为75.0%和22.4%,相应的产物中飞灰和脱硫石膏中汞都有一定程度的富集。     

Waves in a Bed under Periodic Tangential Loading

The far-zone structure of the wave field in an elastic bed on a rigid foundation is considered. The wave field is generated by a tangential periodic force applied to the bed surface. The amplitude- frequency characteristics of surface vibrations for propagating modes are found. The partition of energy between different modes is considered.__________Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 46, No. 4, pp. 109–115, July– August, 2005.     

强碱性阴离子交换树脂催化菜籽油酯交换反应合成脂肪酸甲酯

以强碱性阴离子交换树脂作为催化剂,催化菜籽油与甲醇酯交换反应制备脂肪酸甲酯(FAME)。结果表明,产品收率随着醇油比增大而提高,当醇油比(V/V)达到7.21后,收率增加逐渐变慢;在树脂最高使用温度以下,反应温度越高,产品收率越高;产品收率随催化时间增长而提高,但提高速度逐渐趋缓;催化剂活性稳定,利用再生树脂连续催化28.7h,未见活性下降。常压下,醇油比4.54,60℃下反应54.7min,FAME产品收率达96.80%。     

Intermittent simulated moving bed chromatography: 2. Separation of Tröger’s base enantiomers

The intermittent simulated moving bed (I-SMB) process is a modification of the conventional SMB process that has been recently analyzed theoretically [1]. Here, we present a comparative analysis of the two processes, each operated in a six column 1-2-2-1 configuration (one column in sections 1 and 4 and two columns in sections 2 and 3) and in a four-column 1-1-1-1 configuration. Experiments are carried out on a properly modified laboratory unit to separate racemic mixtures of the enantiomers of Tröger’s base in ethanol on ChiralPak AD at a total feed concentration of 1 g/L. Simulations are carried out for the same system using the equilibrium dispersive model and a bi-Langmuir isotherm, whose parameters have been preliminarily estimated from pulse and breakthrough experiments. Experiments and simulations are fully consistent and demonstrate that the four-column I-SMB process (but not the four-column SMB process) can separate the two enantiomers at very high purity and achieve a productivity twice as large as that of the six-column I-SMB and conventional SMB processes with the same solvent consumption.     

Optimization of simulated moving bed chromatography with fractionation and feedback: Part II. Fractionation of both outlets

A new improvement based on outlet fractionation and feedback has been developed for simulated moving bed (SMB) chromatography. In this contribution, this fractionation and feedback SMB (FF-SMB) concept is extended to the general scenario which integrates a simultaneous fractionation of both outlet streams. A model-based optimization approach, previously adopted to investigate single fractionation, is extended to consider this flexible fractionation policy. Quantitative optimization studies based on a specific separation problem reveal that the double fractionation is the most efficient operating scheme in terms of maximum feed throughput, while the two existing single fractionation modes discussed in our previous study are also significantly superior to the conventional SMB operation. The advantages of the double fractionation extension are further demonstrated in terms of several more detailed performance criteria. In order to evaluate the applicability of the fractionation and feedback modification, the effect of product purity, adsorption selectivity, column efficiency and column number on the relative potential of FF-SMB over SMB is examined.