Statistical Analysis of Morphology of Low Density Polyethylene/Polyamide 6 Blends with Addition of Organoclay and Maleic Anhydride-Grafted Polystyrene-b-Poly(Ethylene-co-Butene-1)-b-Polystyrene Copolymer As Compatibilizers

Statistical analysis of the size distribution of a polymer minor phase droplets was successfully applied for the characterization of the morphology in a LDPE/PA6 blend (75/25 wt/wt) obtained after mixing with added SEBS-g-MA(S) compatibilizer and/or organoclay 20A. It was shown that the developed approach provided detailed analysis of the morphology development in the polymer blends, including the primary droplets formation of the minor polymer phase and their break-up and coalescence. The introduction of organoclay increased the break-up of primary droplets and completely suppressed their coalescence. The addition of compatibilizer S, in contrast to nanoclay, did not suppress coalescence but the mean size of the primary droplets as well as the droplets formed at coalescence was strongly reduced. The combined addition of compatibilizer S and nanoclay did not change the morphology development of the LDPE/PA6 blend. Both processes of the droplet transformation were accelerated, similar to the system with addition of compatibilizer S only. However, an increase of nanoclay amount disturbed the break-up of the primary droplets, and the mean size of these droplets increases. Thereafter, the mean size of droplets formed at coalescence also increased. The results of statistical analysis of the phase morphology were found to correlate with the mechanical properties of the polymer blends. The fine dispersion of the minor polymer phase improved the stiffness of the polymer blends. For enhanced impact properties, the presence of relatively broad distribution of the minor polymer phase was necessary.     

Influence of Compatibilizer-Type and Processing Approach on the Dispersion of OMMT in High-Density Polyethylene Matrix

High-density polyethylene/organoclay nanocomposites were prepared via melt intercalation in an internal mixer using both a direct mixing and master batching method. Two types of maleic anhydride grafted polyethylene, high-density polyethylene grafted maleic anhydride, and linear low-density polyethylene grafted maleic anhydride, (HDPE-g-MA, LLDPE-g-MA) were used as compatibilizers to enhance the dispersibility of nanoclay in HDPE. Dispersion of organoclay in the nanocomposites was characterized by using X-ray diffraction (XRD), transmission electron microscopy (TEM), and rheological mechanical spectroscopy (RMS). Effects of clay content and degree of clay dispersion on the rheological and tensile properties were also investigated. Furthermore, the effect of order of mixing on the dispersion and distribution of the clay layers was studied. The obtained results showed that organoclay in the nanocomposites were dispersed homogeneously and exfoliated better when HDPE-g-MA and the direct mixing route were used. Although in the master batching method clay intercalated better, clay layers chiefly remain in compatibilizer rich areas. On the other hand, direct mixing was observed to lead to clay particles being dispersed in the HDPE matrix or at the interface of the matrix and compatibilizer and, consequently, better improvement in the tensile modulus was achieved. It was determined that the compatibilizer with the higher miscibility with the matrix was the key factor for achieving better exfoliation of clay sheets.     

Frequency and temperature dependence of molecular and micromechanical transitions in PPO/PMMA/P(S-g-EO) blends

The frequency and temperature dependence of molecular and micromechanical transitions were studied in polymer blends with an interphase. The viscoelastic properties of poly(2,6-dimethyl-p-phenylene oxide) (PPO) and poly(methyl methacrylate) (PMMA) blends that were compatibilized by a poly(styrene-graft-ethylene oxide) (P(S-g-EO)) copolymer were studied by dynamic mechanical spectroscopy (DMS) and the experimental data were compared with an interlayer model. The addition of the copolymer resulted in a micromechanical transition, and the relation between the volume fraction of interphase, the activation energy of the micromechanical transition, and the micromechanical transition temperature was studied. A qualitative agreement between experiments and theory was achieved. The quantitative difference was explained by partial mixing of PPO and/or PMMA with the copolymer in the interphase. © 1996 John Wiley & Sons, Inc.     

Polymer blends of polyamide-6 (PA6) and poly(phenylene ether) (PPE) compatibilized by a multifunctional epoxy coupler

A tetrafunctional epoxy monomer, N,N,N′-N′-tetraglycidyl-4,4′-diaminodiphenyl methane (TGDDM), has demonstrated to be a highly efficient reactive compatibilizer in compatibilizing the immiscible and incompatible polymer blends of polyamide-6 (PA6) and poly(2,6-dimethyl-1,4-phenylene ether) (PPE). This epoxy coupler can react with both PA6 and PPE to form various PA6-co-TGDDM-co-PPE mixed copolymers. These interfacially formed PA6-co-TGDDM-co-PPE copolymers tend to anchor along the interface to reduce the interfacial tension and result in finer phase domains and enhanced interfacial adhesion. A simple one-step melt blending has demonstrated to be more efficient in producing a better compatibilized PA6/PPE blend than a two-step sequential blending. The mechanical property improvement of the compatibilized blend over the uncompatibilized counterpart is very drastic, by considering the addition of a very small amount, a few fractions of 1%, of this epoxy coupling agent. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1805–1819, 1998     

One‐step synthesis of polysiloxane graft polyethylene mimic: Non‐expensive compatibilizer for polyethylene/polysiloxane blend

Polysiloxane/polyolefin copolymers have drawn much attention recently and emerged as a new group of functional polyolefin since they possess distinctive properties and find great potential applications in many areas (eg, compatibilizer, processing aid and surface modifier). However, traditional routes to synthesize polysiloxane/polyolefin copolymers generally require multi‐step labor‐consuming procedures. Herein, we report a novel one‐step synthesis of polydimethylsiloxane graft polyethylene (PDMS‐g‐PE) mimics. It was found that PDMS‐g‐PE mimics, namely vinylmethylsiloxane‐dimethylsiloxane‐(C30‐45 alkyl)methylsiloxane copolymers (short for VD‐AMS), could be formed via a one‐step synthetic procedure based on the siloxane equilibrium process between silanol‐terminated vinylmethylsiloxane‐methylsiloxane copolymer and (C30‐45 alkyl)methylsilicone. The chemical structures of VD‐AMS were characterized unambiguously using Fourier transform infrared spectroscopy, nuclear magnetic resonance, gel permeation chromatography, differential scanning calorimetry. The correlation between reaction conditions and the structural parameters of VD‐AMS was established. Based on our experimental results, a plausible mechanism for the synthesis of VD‐AMS was proposed. Scanning electron microscopy micrographs showed that VD‐AMS could function as an efficient compatibilizer for immiscible PE/silicone blend. Given that the precursors of VD‐AMS are commercially available with low prices and that VD‐AMS can be easily synthesized under mild conditions, we believe VD‐AMS can represent as a competitive potential compatibilizer due to its relatively low cost.     

聚丙烯接枝己内酯型增容剂的合成及其共混增容应用

以含悬挂羟基的聚丙烯为引发剂,辛酸亚锡为催化剂催化己内酯开环聚合,成功制备了一系列支链为聚己内酯的功能化接枝聚丙烯,并通过核磁共振、红外光谱、示差扫描量热（DSC）和广角X射线衍射（WAXD）等技术手段对聚合物进行了明确的结构表征。 研究了反应温度和时间对接枝反应的影响,结果表明,最佳反应温度为90 ℃,通过改变接枝时间可以调控己内酯链段的长度。 将成功接枝的功能化聚丙烯用做聚丙烯与尼龙-6共混体系的增容剂,并通过扫描电子显微镜（SEM）观察的方法考察了该增容剂对共混体系的影响。 SEM 显示增容剂的加入显著地降低了界面张力,减小了分散相的尺寸,增强了界面的粘结性。     

Effect of P(MMA-co-MAA) compatibilizer on the miscibility of nylon 6/PVDF blends

With the ultimate objective of enhancing the impact strength and weatherability of nylon 6 engineering plastic, blending with poly(vinylidene fluoride) (PVDF) was studied. In the absence of a compatibilizer the two polymers phase separate, resulting in a deterioration of the properties. Since poly(methyl methacrylate) is known to be miscible with PVDF, we evaluated poly(methyl methacrylate-co-methacrylic acid) (P(MMA-co-MAA)) of low methacrylic acid content as the compatibilizer. The carboxylic acid groups in the MAA units were expected to react with the end amino groups of nylon 6 forming block or graft copolymers, P(MMA-co-MAA)-g-nylon 6, in situ, which will function as the actual compatibilizer. The amount of P(MMA-co-MAA) added, the MMA/MAA composition and heat treatment time were varied to study their effects on the miscibility, morphology, and mechanical properties of nylon 6/PVDF blends. The enhancement of the compatibility of nylon 6 and PVDF by addition of P(MMA-co-MAA) and the partial miscibility of nylon 6 and PVDF has been confirmed through DSC, dynamic mechanical testing, SEM of fracture surfaces, and tensile testing. The decrease in the crystallization temperatures on addition of compatibilizer in DSC experiments suggests that the compatibilizer enhances the interaction between the two components and retards the crystallization. The dynamic mechanical thermal analysis experiments suggest that the compatibility in the amorphous regions of nylon 6 and PVDF in particular has been enhanced. The increase in the heat treatment time in the molten state resulted in further enhancement of the miscibility. The enhancement of compatibility by addition of a reactive compatibilizer and heat treatment resulted in a significant increase in the energy of rupture in tensile testing.     

Melt rheology and morphology of thermoplastic elastomers from polyethylene/nitrile‐rubber blends: The effect of blend ratio,reactive compatibilization,and dynamic vulcanization

A study of the melt‐rheological behavior of thermoplastic elastomers from high‐density polyethylene and acrylonitrile butadiene rubber (NBR) blends was carried out in a capillary rheometer. The effect of the blend ratio and shear rate on the melt viscosity reveals that the viscosity decreases with the shear rate but increases with NBR content. Compatibilization by maleic anhydride modified polyethylene has no significant effect on the blend viscosity, but a finer dispersion of the rubber is obtained, as is evident from scanning electron micrographs. The melt‐elasticity parameters, such as the die swell, principal normal stress difference, recoverable shear strain, and elastic shear modulus of the blends, were also evaluated. The effect of annealing on the morphology of the extrudate reveals that annealing in the extruder barrel results in the coalescence of rubber particles in the case of the incompatible blends, whereas the tendency toward agglomeration is somewhat suppressed in the compatibilized blends. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1104–1122, 2000     

Donor–acceptor rod–coil block copolymers comprising poly[2,7‐(9,9‐dihexylfluorene)‐alt‐bithiophene] and fullerene as compatibilizers for organic photovoltaic devices

The successful synthesis is described for a donor–acceptor rod–coil block copolymer comprising blocks of poly[2,7‐(9,9‐dihexylfluorene)‐alt‐bithiophene] (F6T2) and polystyrene functionalized with fullerene (PS(C₆₀)) (F6T2‐b‐PS(C₆₀)). This new material was obtained by combining Suzuki polycondensation with radical addition fragmentation chain transfer. The block copolymer was characterized by nuclear magnetic resonance, gel permeation chromatography, and optical spectroscopy methods. Photophysical data for (F6T2‐b‐PS(C₆₀)) and a related block copolymer (F6T2‐b‐PS(PCBM)) (PCBM, phenyl‐C61‐butyric acid methyl ester) are reported and their performance as compatibilizers in bulk heterojunction organic solar cells is assessed. It is demonstrated that the addition of the rod–coil block copolymers to the active layer extends the operational stability of organic photovoltaic devices. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 888–903