Properties Investigation of novel nitrile rubber composites with rockwool fibers

Rockwool is an inorganic fiber with interesting properties obtained from basaltic rocks. It can possibly be used in rubber technical products which work under critical conditions in several industries. This study aims to investigate properties of three short rockwool fibers/nitrile rubber composites. Ten formulations were prepared with 10, 25 and 40 phr of rockwool fibers with different length and modification. The composites were assessed on its morphological aspects, thermal, rheological, and mechanical behaviors. The results remarked that the rockwool fiber with chemical modification had better interfacial interaction with the polymer enhancing modulus at 100% of deformation, Shore A hardness, tear strength, Payne effect and stress relaxation under a compressive regime. An outstanding result was observed for the composite with 10 phr of fiber with chemical modification that had less stress relaxation when compared with the unfilled NBR indicating an excellent possibility of use of this fiber in materials that work under compressive forces. The difference in length of the rockwool fibers (125 μm–300 μm) did not interfere significantly on most of the results.     

Reaction mechanism of halogenated rubber crosslinking using a novel environmentally friendly curing system

Iron (III) acetylacetonate (Fe (acac)) in the presence of triethanolamine (TEOA) was utilized as a novel crosslinking agent for halogenated diene rubber. Following the assumption that the mechanism of the crosslinking bases on the Heck-type reaction mechanism, which requires the presence of a halogen and an unsaturated carbon-carbon double bond, chloroprene rubber (CR) and brominated butyl rubber (BIIR) were utilized as rubber matrices. The results of FTIR spectra analysis confirm the proposed mechanism and indicate that a Heck-type reaction is feasible for performing a crosslinking of halogenated diene rubbers. The use of the Fe (acac)/TEOA curing system results in a significant torque increase during the vulcanization, which confirms the high activity of those compounds. The elimination of halogen from a rubber macromolecular structure or elimination of a basic environment of the crosslinking reaction results in a deactivation of the new curing system.     

Determination of three-dimensional solubility parameters of styrene butadiene rubber and the potential application in tire tread formula design

Equilibrium swelling measurement was employed to correlate the Hildebrand (one-dimensional) solubility parameter (δ) of styrene butadiene rubber (SBR) with using different kinds of solvents. The δ was estimated to be a range from 17 MPa^1/2 to 19 MPa^1/2. It was attempted to calculate the three-dimensional solubility parameter (HSP) of SBR by inputting the swelling data into a professional software program, and the output results were δ_d = 18.0 MPa^1/2, δ_p = 2.9 MPa^1/2 and δ_H = 2.3 MPa^1/2. A new Flory-Huggins interaction parameter (χ_HSP) between SBR and solvents was calculated by HSP values for the purpose of better predicting rubber swelling responses. The results turned out that the swelling ratio (q) increased with a decrease of χ_HSP value, showing a roughly linear relationship. Furthermore, a correlation index relating to χ_HSP value was introduced and mathematical fitted as a functional equation in this work. By using this equation, it is easy to characterize the relative interactions between SBR and each ingredient involved in the formulation and make a pre-screening of the candidate additives for the formula design. Taking advantage of this method one can response better to the challenges in selecting the most suitable additives and replacing the outdated ones by the new emerging ones, bio-sourcing with environmentally friendly ones in particular.     

Synthesis of hydroxyl‐terminated poly(ether ether ketone) with pendent tert‐butyl groups and its use as a toughener for epoxy resins

Hydroxyl‐terminated poly(ether ether ketone) with pendent tert‐butyl groups (PEEKTOH) was synthesized by the nucleophilic substitution reaction of 4,4′‐difluorobenzophenone with tert‐butyl hydroquinone with potassium carbonate as a catalyst and N‐methyl‐2‐pyrrolidone as a solvent. Diglycidyl ether of bisphenol A epoxy resin was toughened with PEEKTOHs having different molecular weights. The melt‐mixed binary blends were homogeneous and showed a single composition‐dependent glass‐transition temperature (T_g). Kelley–Bueche and Gordon–Taylor equations gave good correlation with the experimental T_g. Scanning electron microscopy studies of the cured blends revealed a two‐phase morphology. A sea‐island morphology in which the thermoplastic was dispersed in a continuous matrix of epoxy resin was observed. Phase separation occurred by a nucleation and growth mechanism. The dynamic mechanical spectrum of the blends gave two peaks corresponding to epoxy‐rich and thermoplastic‐rich phases. The T_g of the epoxy‐rich phase was lower than that of the unmodified epoxy resin, indicating the presence of dissolved PEEKTOH in the epoxy matrix. There was an increase in the tensile strength with the addition of PEEKTOH. The fracture toughness increased by 135% with the addition of high‐molecular‐weight PEEKTOH. The improvement in the fracture toughness was dependent on the molecular weight and concentration of the oligomers present in the blend. Fracture mechanisms such as crack path deflection, ductile tearing of the thermoplastic, and local plastic deformation of the matrix occurred in the blends. The thermal stability of the blends was not affected by blending with PEEKTOH. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 541–556, 2006     

Structure and properties of rubber/organic montmorillonite nanocomposites prepared by in situ anionic intercalation polymerization

Polybutadiene (PB), polyisoprene (PI), and styrene–butadiene rubber/organic montmorillonite (OMMT) nanocomposites (NCs) were prepared by in situ anionic intercalation polymerization. The intercalation structure, chemical constitution, and morphology of the rubber/OMMT NCs were characterized with X‐ray diffraction, H NMR spectroscopy, and transmission electron microscopy; the thermal and dynamic mechanical properties of the rubber/OMMT NCs were characterized with differential scanning calorimetry, thermogravimetric analysis, and dynamic mechanical analysis. The mechanical properties of PB/OMMT NC were also tested. The results showed that a certain extent of exfoliated rubber/OMMT could be prepared by anionic in situ intercalation polymerization. The incorporation of OMMT obviously changed the microstructure content of PB and PI: the concentrations of the 1,2‐unit, 3,4‐unit, and trans‐1,4‐unit increased dramatically with an increasing concentration of OMMT, and the concentration of the cis‐1,4 structure decreased. The addition of OMMT‐DK1B and OMMT‐DK4 had little effect on the molecular weight and molecular weight distribution, but the addition of OMMT‐DK1 reduced the molecular weight of rubber, and the molecular weight distribution became broad. The glass‐transition temperature, weight‐loss temperature, storage modulus, and loss modulus of the NCs evidently increased, but tan δ decreased. OMMT apparently enhanced the rubber matrix; for example, the breaking strength and hardness of PB/OMMT NC crosslinked rubber increased greatly, but the tear strength and permanent deformation did not change much. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1344–1353, 2005     

环氧化天然橡胶（enr）/丁苯橡胶(sbr)基新型聚合物电解质的制备与性能

环氧化天然橡胶;丁苯橡胶;聚合物电解质;锂离子电池;交流阻抗