注塑流动与传热分析的四边形单元控制体积法

阐述了注塑分析的基于Hele-Shaw假设四边形单元控制体积法。由于四边形控制体积法会产生不对称矩阵的方程组,求解压力时把方程不对称的部分移到方程右边,这样方程转化为对称的线性方程组。在求解转化后的线性方程组时,只在压力求解区域改变时更新方程的右边。注塑分析的时间步长进行自动调整,并大致保证流动前锋在两个时间步内向前流动大略一单元层。与现有文献的计算结果比较表明四边形单元控制体积法可以有效地模拟中面模型的注射过程,该方法并可以与三角形单元混合使用,且可应用于基于表面的注塑分析方法。     

固相烧结法制备Mn-Zn铁氧体的工艺

采用固相烧结法制备Mn-Zn铁氧体样品,分别探讨了成型压力、预烧温度、烧结气氛、烧结温度对样品的致密性、相、结构及微结构的影响.样品的相组成成分、微结构及密度分别采用X射线衍射仪(XRD)、扫描电镜(SEM)、阿基米德法进行表征.结果表明:成型压力较小时,生胚体及烧结体的密度     

An anisotropic rotary diffusion model for fiber orientation in short- and long-fiber thermoplastics

The Folgar–Tucker model, which is widely-used to predict fiber orientation in injection-molded composites, accounts for fiber–fiber interactions using isotropic rotary diffusion. However, this model does not match all aspects of experimental fiber orientation data, especially for composites with long discontinuous fibers. This paper develops a fiber orientation model that incorporates anisotropic rotary diffusion. From kinetic theory we derive the evolution equation for the second-order orientation tensor, correcting some errors in earlier treatments. The diffusivity is assumed to depend on a second-order space tensor, which is taken to be a function of the orientation state and the rate of deformation. Model parameters are selected by matching the experimental steady-state orientation in simple shear flow, and by requiring stable steady states and physically realizable solutions. Also, concentrated fiber suspensions align more slowly with respect to strain than models based on Jeffery's equation, and we incorporate this behavior in an objective way. The final model is suitable for use in mold filling and other flow simulations, and it gives improved predictions of fiber orientation for injection molded long-fiber composites.     

微沟槽结构注塑成形的充型过程计算方法

微注塑成形制造方法适合于热塑性材料微小型器件大批量加工,对微注塑关键步骤——充型进行分析计算,有助于微注塑工艺参数和模具结构优化。目前研究表明,微尺度聚合物熔体流动与常规流动存在显著差异,采用常规尺度流动计算分析工具会带来较大偏差。本文以开源计算代码OpenFOAM为基础,综合由实验获得的熔体表面特性规律和粘度变化规律等,采用面向对象编程方法构建了熔体填充微结构型腔流动过程的计算模块,以微流体器件中的典型微结构——微沟槽注塑充型过程为例进行数值模拟,分析了表面力和粘度作用对其注塑充型填充率的影响。     

非对称边界的注塑模充填模拟

研究了注塑充填阶段非对称模温的影响,在整个型腔厚度上分析型腔内的流动,利用混合有限元／有限差分法求解方程,并采用控制体积法跟踪熔体前沿。     

超高速摄影用高强度铝合金转镜动态特性的研究

转镜型超高速摄影机的信息容量取决于转镜的材料和横截面形状.本文首次对超高速摄影用高强度铝合金转镜从理论和实验两个方面进行了系统研究.研究表明:高强度铝合金是超高速分幅摄影机转镜的理想材料;当铝转镜截面形状为正三角形、镜面尺寸为(17×32.5)mm²时,转速已达(50×10⁴)rpm,镜面尺寸为(33×24)mm²时,转速已达(40×10⁴)rpm.     

基于模糊神经元PID算法的注塑机注射速度控制算法研究

基于一款市场较为畅销的注塑机, 设计出一种能精确控制注射速度的模糊神经元PID控制器. 首先, 设计出具有自学能力的神经元PID控制器, 利用模糊算法对其进行优化; 其次, 在原有注射速度线性数学模型的基础上, 构建注塑机注射速度的非线性模型; 最后, 利用MATLAB在所建数学模型的基础上对模糊神经元PID控制器进行仿真实验. 实验结果表明, 所设计控制器具有响应迅速、无超调量、控制精度高、控制稳定等优点.     

Direct Resinification of Two (1→3)-β-D-Glucans,Curdlan and Paramylon,via Hot-Press Compression Molding

Abstract

Hot-press compression molding was attempted to resinify two renewable source-derived linear (1→3)-β-D-glucan polymers, i.e., paramylon or curdlan via the generation of reactive aldehyde groups that tend to crosslink with hydroxyl groups of the glucans. As for the paramylon, the optimal molding temperature was found to be around 220?°C, keeping the pressure at 20?MPa for 3?min, due to its highly crystalline structure. On the other hand, the curdlan resin was producible in the temperature range of 180–240?°C at the same pressure and pressing time. Dynamic mechanical analysis revealed a large temperature dependence of the loss modulus, E’’, for the paramylon-based polymer resin whereas the semi-crystalline curdlan resin was stable in terms of both the storage and loss moduli, E’ and E’’, up to 160?°C. The vaporization of the water formed during the molding, due to the thermal decomposition, and the adsorption of moisture due to the hydrophilic property of the paramylon affected the thermal stability. The curdlan resin exhibited flexural strength and modulus extremely superior to those of regenerated and esterified curdlan films, and even a little superior to those of polyamide-12. The strain at break was comparable to the yield strain of an epoxy resin. On the other hand, the paramylon-based polymer resin was producible, but the resinification property and thermal stability of the paramylon resin was inferior to the curdlan resin due to the former’s highly crystalline structure.     

Melt‐processable thermosetting polyimide: Synthesis,characterization, fusibility,and property

To obtain a melt‐processable thermosetting polyimide having a high glass‐transition temperature (T_g) and good solvent resistance, the effect of introducing a crosslinkable agent into the polymer chain ends of the melt‐processable polyimide on its physical properties was studied. The polyimide (calculated number‐average molecular weight (M_n) = 11,600 g/mol) capped with the crosslinkable agent exhibited poor melt flowability because its crosslinkable agent reacted at the processing temperature of 360 °C. To reduce the rate of crosslink reaction, two methods were investigated. One was lowering the processing temperature, and the other was decreasing the amount of crosslinkable agent. The low‐molecular‐weight oligomer (calculated M_n = 6300 g/mol) capped with the crosslinkable agent exhibited good melt flowability at the lower processing temperature of 340 °C where the crosslinkable agent did not react. However, the obtained molded part of this oligomer was too brittle to maintain its shape. However, the polyimide (calculated M_n = 11,600 g/mol) partially capped with the crosslinkable agent demonstrated good melt flowability at the processing temperature of 360 °C. Furthermore, the molded part of this resin was strong and tough. In addition, the cured part exhibited high T_g and good solvent resistance. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2395–2404, 2004     

塑料注射充模流变过程的高速摄影研究

塑料注射成型是加工热塑性塑料的一种主要方法。注射过程中,塑料在注射机料筒和模具中经历着复杂的运动和变化过程,直接影响到充模的过程,和塑料制品的微观、细观、宏观结构(取向、结晶、熔合均匀性等),从而影响到塑料制品的物理—机械性能。所以充模过程是注射成型的核心过程。 本文采用透明模实验装置,对多种模具型腔的注射充模流变过程进行了高速摄影研究。文中介绍了试验装置、光路系统,以及摄影结果,并采用影片运动数据分析处理系统,对园形模腔的充模流变过程进行了定量动态分析,研究了充模流变过程的运动规律。这对完善塑料注射成型工艺的基础理论,摆脱了目前生产中经验式和技艺式处理问题的工作方法,对减少模具设计和工艺参数确定过程中的盲目性具有重要的意义。