磷杂菲改性腰果酚多元醇的合成及阻燃聚氨酯硬泡性能

采用生物质原料腰果酚和9,10-二氢-9-氧杂-10-膦杂菲-10-氧化物(DOPO)为原料, 合成了一种磷杂菲改性腰果酚多元醇(P-Cardanol-Polyol), 并利用核磁共振氢谱和磷谱对其结构进行了表征. 利用P-Cardanol-Polyol对聚氨酯硬泡(RPUF)进行阻燃改性, 得到一系列阻燃聚氨酯硬泡. 考察了P-Cardanol-Polyol的用量对阻燃聚氨酯硬泡的形貌、 密度、 热导率、 压缩性能、 热稳定性以及阻燃性能的影响. 研究结果表明, P-Cardanol-Polyol对聚氨酯硬泡的密度影响可以忽略不计; 随着P-Cardanol-Polyol的加入, 阻燃聚氨酯硬泡的平均孔径逐渐减小, 热导率也逐渐降低. 未改性聚氨酯硬泡的最大热释放速率和总放热量分别为390 kW/m²和31.9 MJ/m², 阻燃聚氨酯硬泡则降低至340 kW/m²和24.6 MJ/m². 此外, 阻燃聚氨酯硬泡的压缩强度比未改性聚氨酯硬泡提升了约13%. 炭层分析结果表明, P-Cardanol-Polyol能够促进聚氨酯硬泡形成连续致密且具有良好抗热氧化性能的炭层, 有利于减少燃烧过程中可燃性气体的逸出, 从而提升阻燃性能.     

Fire retarded polyurethane foam composites based on steel slag/ammonium polyphosphate system: A novel strategy for utilization of metallurgical solid waste

A series of FR-RPUF composites were prepared by a one-step water foaming process with ammonium polyphosphate (APP) and steel slag (SS) as flame retardants. Thermogravimetric analysis (TG), limiting oxygen index (LOI), UL-94 vertical combustion test, microscale combustion calorimetry (MCC), TG-Fourier transform infrared spectrometry (TG-FTIR), scanning electron microscopy (SEM), Raman spectra and FTIR were used to investigate the thermal stability, flame retardancy, combustion performance, gas phase products, and char residue morphology of FR-RPUF composites. TG test results showed that the initial decomposition temperature (T_-5wt%) and char residue rate at 700°C of RPUF/APP/SS composites were significantly enhanced by the addition of APP and SS, and the thermal stability of the composites was improved. Flame retardant test results confirmed the significantly increased LOI values of RPUF/APP/SS composites with V-0 rating. TG-FTIR also confirmed the obviously decreased release of toxic gases and flammable gases in the combustion of RPUF/APP/SS composites. SEM and Raman spectra of char residues for the composites suggested that APP/SS system improved the compactness and graphitization degree of char layer for RPUF/APP/SS composite. The above researches provide a new strategy for the utilization of SS in fire safety engineering.     

Synthesis and characterization of amino-terminated phosphorous polyborosiloxane and its effect on flame retardancy of polymethacrylimide

In this study, a novel flame retardant, that is, amino-terminated phosphorous polyborosiloxane (N-PBSi), was synthesized via a two-step polymerization reaction. The product's chemical structure was characterized firstly by Fourier transform infrared (FTIR) spectroscopy, nuclear magnetic resonance, and X-ray photoelectron spectroscopy. It was proved that the prepared N-PBSi was indeed amino terminated and contained multiple flame-retardant elements including P, B, and Si. Besides, based on the variation of its FTIR spectra from room temperature to 700 °C and the subsequent thermogravimetric results, there also showed that the resultant N-PBSi had desirable thermal stability. This is a prerequisite for preparing flame-retardant polymethacrylimide (PMI) as PMI synthesis requires a high temperature treatment process up to 160 °C. On this basis, the condition for N-PBSi synthesis was then optimized to obtain flame retardants with better quality and higher yield. According to the experiments, the reactant ratio and reaction time were recommended to be 1:1.33:3 and 6 h, respectively. To evaluate the effectiveness of N-PBSi further, the flame retardancy of PMI with N-PBSi grafted was then investigated. The UL-94 rating and limiting oxygen index value of the PMI with 15 wt.% of N-PBSi incorporated were tested to be V-0 and 27%, respectively, indicative of greatly enhanced flame-retardant properties. In addition, the flame-retardant mechanism of N-PBSi on PMI was also discussed. Given all of these, the prepared N-PBSi as a reactive and effective flame retardant was promising for PMI.     

A bio‐safe cyclophosphazene derivative flame retardant for polylactic acid composites: Flammability and cytotoxicity

An efficient bio‐safe cyclophosphazene flame retardant, 1,5,9,13,16,20‐Hexaoxa‐7,14,21‐triaza‐6λ⁴,8λ⁴,5λ⁴‐triphosphatrispiro[5.1.5.1.5.1]heneicosa‐6,8(14),15(21)‐triene (HCPO), was synthesized, and then was incorporated into polylactic acid (PLA) to improve the fire safety. The chemical structure of HCPO was confirmed by Fourier‐transformed infrared spectroscopy, mass spectrometry, and nuclear magnetic resonance spectroscopy. The thermal stability of the compound was characterized by thermogravimetric (TG) analyzer. The cytotoxic effects of HCPO to cells were evaluated. Fire behavior and thermal stability of PLA composites were investigated by vertical burning, limiting oxygen index (LOI), TG analysis, and cone calorimeter. The morphology of residual charring was observed by scanning electron microscope. The results showed HCPO was bio‐safe, and highly effective to enhance the flame retardancy of PLA composites. The LOI value was increased from 18.4 to 27.5 and UL‐94 grade achieved V‐0 for the PLA composite containing only 2% HCPO and 2% pentaerythrotol. It was demonstrated that intermolecular cross‐linking reaction between pentaerythrotol and HCPO in high temperature range could accelerate the formation of compact char layers.     

Flame stabilization in high pressure LOx/GH2 and GCH4 combustion

Planar laser induced fluorescence (PLIF) of OH is used to examine flame stabilization in high pressure cryogenic flames formed by injecting a central jet of low speed liquid oxygen surrounded by a high speed gaseous stream of hydrogen or methane. In the LO_x/GH₂ experiments injection conditions are transcritical as the chamber pressure is above critical but the temperature is below critical . In the LO_x/GCH₄ experiments the chamber pressure and LO_x injection temperature are below critical , . Hydrogen or methane are injected at room temperature LIF images delineate the flame edge in the injector nearfield. The two flames are stabilized in the vicinity of the liquid oxygen injector lip but the anchor point is found to lie closer to the lip in the LO_x/GH₂ case and its displacement from shot to shot is of a smaller amplitude than that corresponding to the LO_x/GCH₄ flame. Interpretation of these data is based on a previous analysis which indicates that stabilization is essentially controlled by a dimensionless group formed by comparing the lip thickness to the flame edge thickness Ψ = h_s/δ_f. It is found that Ψ slightly exceeds unity in the LO_x/GH₂ case essentially fulfilling the stability condition while Ψ < 1 in the LO_x/GCH₄ case. In this last situation the flame is thicker than the characteristic thickness h_s and it is therefore sensitive to the high speed methane stream. Anchoring is imperfect and the flame edge moves with the turbulent eddies shed from the lip. Global stabilization is achieved dynamically but the reactive layer is not well established and the large amplitude motion of the edge is a symptom of a possible lift-off. Theoretical estimates indicate that LO_x/GCH₄ flame stabilization requires a thicker lip size than the LO_x/GH₂ propellant couple.     

无机硅酸盐涂料的研制及应用

以硅酸盐溶液为主要原料,利用少量自制的含偶联功能基团的有机硅聚合物乳液与硅酸盐进行杂化反应,同时与填料等有效的结合制备了无机硅酸盐涂料,并对涂料的性能进行研究。结果表明：制备的无机硅酸盐涂层具有优异的贮存稳定性、柔韧性、防水性、耐污性、阻燃性以及耐霉菌性等,满足建筑内外墙涂料的相关标准要求。     

Facile synthesis of bio-based phosphorus-containing epoxy resins with excellent flame resistance

The development of high-performance biomass-derived epoxy thermosets with excellent flame resistance is vital to various applications (i.e., composites, coatings and adhesives). Herein, a difunctional epoxy monomer bis(2-methoxy-4-(oxiran-2-ylmethyl)phenyl) phenyl phosphate (BEU-EP) was synthesized from abundant and biobased eugenol. In addition, BEU-EP was cured by 4,4′-diaminodiphenyl methane (DDM) and the cured resin diglycidyl ether of bisphenol A (DGEBA)/DDM was used as a reference. Results indicated that BEU-EP/DDM not only showed a 58.1%, 28.8% and 35.1% increase in residual char (at 700 °C), flexural and storage modulus (at 30 °C) compared with DGEBA/DDM, but also exhibited excellent flame resistance and smoke suppression. BEU-EP/DDM passed V-0 rating (in UL-94 testing) with limiting oxygen index (LOI) of 38.4% and greatly decreased the peak heat release rate (pHRR) and total smoke production (TSP) by 84.9% and 80.5%, respectively. The mechanism analysis confirmed that the phosphorus-containing group and aromatic structure from BEU-EP contributed both the gas and condensed-phase flame retardation of BEU-EP/DDM network. This work provides an efficient and scalable route for synthesizing biobased epoxy thermosets with high integrated performance and superior flame resistance.     

Fabrication of flame-retardant and smoke-suppressant isocyanate-based polyimide foam modified by silica aerogel thermal insulation and flame protection layers

Because of containing urea groups, flame resistance and smoke releasing behaviors of isocyanate-based polyimide foam (IBPIF) produced using free foaming technology require further improvement. In this work, silica aerogel layers were incorporated into cells of IBPIF through an in situ growth process of silica sol (SS). Compared with silica aerogel particles directly mixed into the foaming slurry, the silica aerogel layers that firmly attached to the pores and surfaces of cells not only provided exceptional thermal insulation and flame protection, but also kept original cellular structure. With increase in ratio of SS mass to IBPIF volume, silica aerogel incorporation dosage was gradually increased. Accompanied by flame resistance was obviously improved and smoke releasing behavior was effectively suppressed. Those were indicated by the improved limiting oxygen index (LOI), decreased heat release rate (HRR), peak of HRR, and specific optical density of smoke (Ds) in trials with pilot flames. Compared with pure IBPIF, when the ratio reached to 5/15 g/cm³, it resulted in LOI increasing from 22.0% to 33.0%, peak of HRR, total smoke production (TSP), and maximum value of Ds decreasing from 174 to 72 kW/m², 1.11 to 0.37 m²/m², 45.90 to 17.45, respectively.     

BaO∙4B2O3∙5H2O纳米材料的制备及其对聚丙烯阻燃性能的热分解动力学方法评价

Borate is considered one of the most important additives for improving the fire-resistance of combustible polymers because of its smoke suppression, low toxicity, and good thermal stability. However, the size of prepared borate is usually in the micrometer range, which makes it difficult to disperse in a polymer matrix, thus hindering its use as fire-retardant material. The preparation and application of borate nanomaterial as flame retardant is considered an effective method. However, the preparation of barium borate nanomaterials as flame retardant has not been reported. In this paper, nanosheets and nanoribbons with different sizes for a new barium borate BaO·4B₂O₃·5H₂O are prepared by hydrothermal method, and characterized by X-ray diffraction (XRD), Fourier transform infrared spectrum (FT-IR), thermogravimetric analysis-differential scanning calorimetry (TG-DSC), and scanning electron microscope (SEM). The flame-retardant properties of polypropylene (PP)/BaO·4B₂O₃·5H₂O composites are investigated by thermogravimetric analysis (TG), differential scanning calorimetry (DSC) thermal analysis methods and limited oxygen index (LOI) method. Considering the near TG mass losses and the near LOI values for PP with 10% prepared BaO·4B₂O₃·5H₂O nanosheet and nanoribbon, their flame-retardant properties need to be further evaluated by non-isothermal decomposition kinetic method. The apparent activation energy for this decomposition reaction was obtained from the slope by plotting ln(β/T_p²) against 1/T_p according to Kissinger's model. With the reduction of TG mass loss, increased heat absorption in DSC under N₂ atmosphere, increased apparent activation energy E_a for the thermal decomposition of PP/BaO·4B₂O₃·5H₂O composite as well as increased LOI value, the flame-retardant performance of prepared BaO·4B₂O₃·5H₂O samples with PP gradually improved from bulk to nanoribbon to nanosheet. This can be attributed to the decrease in the size of BaO·4B₂O₃·5H₂O samples because the smaller sample size leads to improved dispersion and increased contact area with the polymer. The flame-retardant mechanism is discussed by analyzing the after-flame chars of the PP/BaO·4B₂O₃·5H₂O composite in SEM images, which show that the char layer is more compact and continuous for the PP/BaO·4B₂O₃·5H₂O nanosheet composite. The influence of loading BaO·4B₂O₃·5H₂O nanomaterials on the mechanical properties of PP is also tested using a universal material testing machine, in which the PP/BaO·4B₂O₃·5H₂O nanosheet composite has higher tensile strength. The PP/BaO·4B₂O₃·5H₂O nanosheet composite has the best flame-retardant and mechanical properties, which is promising to be developed for the application as flame-retardant material.