Synthesis of a New Liquid Crystalline Polymer as a Highly Active β-Nucleator and Its Effect on Melting and Crystallization Behaviors of Isotactic Polypropylene

A new nematic liquid crystalline polymer as a highly active β-nucleator (LCP-N) of isotactic polypropylene (iPP) was synthesized and characterized. The effect of LCP-N on thermal behavior of the iPP was investigated with differential scanning calorimetry. LCP-N showed a melting transition at 85.0°C and a nematic to isotropic phase transition at 278.0°C. The incorporation of LCP-N could lead to substantial changes in the thermal behavior of the iPP. The nucleating activity of LCP-N mainly depended on its content, mesogenic molecular structure, and thermal history of processing. A high content of β-form could be obtained by the combined effect of the optimum LCP-N concentration and crystallization temperature and time. The Φ_β reached 77% when the LCP-N content, crystallization temperature, and crystallization time were 0.4 wt.%, 125°C, and 1 h, respectively.     

Polymer blend nanocomposites: effect of mercapto silane modified kaolin clay on the thermal properties of Polypropylene/Polystyrene blend

Nanocomposites based on polypropylene/polystyrene blends were prepared by melt mixing in a Thermo Haake Rheochord mixer. The effect of mercapto silane modified kaolin clay on the properties of nanocomposites has been studied. The characterization of polypropylene/polystyrene/clay nanocomposites was made by dynamic mechanical analysis, scanning electron microscope, and transmission electron microscopic, and the thermal stability was determined by using Thermogravimetric analysis. The activation energy of degradation was determined using three mathematical models, namely Horowitz–Metzger, Coats–Redfern and Broido's methods, and the results were compared. TGA results show an improved thermal stability for nanocomposite than the pure blend. The improvement in thermal stability of nanocomposites was confirmed by increasing the activation energy. Transmission electron microscopic observations showed that nanoclay layers were intercalated on the polymer matrix and were located at the interface between the two polymers Copyright © 2014 John Wiley & Sons, Ltd.     

Morphology and mechanical behavior of isotactic polypropylene with different stereo‐defect distribution in injection molding

Large amount of work has been published on the isotacticity–properties relationship of isotactic polypropylene (iPP). However, the stereo‐defect distribution dependence of morphology and mechanical properties of iPP injection molding samples is still not clear. In this study, two different isotactic polypropylene (iPP) resins (PP‐A and PP‐B) with similar average isotacticity but different stereo‐defect distribution were selected to investigate the morphology evolution and mechanical properties (tensile and notching) of their injection molding samples using differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), 2D wide angle X‐ray diffraction (2D‐WAXD), and scanning electron microscope (SEM). The results of DMA showed that the molecular movement ability of PP‐A (with less uniform distribution of stereo‐defect) was stronger than that of PP‐B, meanwhile the analysis of DSC and SEM suggested that after injection molding, smaller spherullites, and crystals with higher perfection had formed in the specimens of PP‐A. The resulting of tensile properties of PP‐A were found to be better than that of PP‐B. The results of morphology evolution by SEM observation and 2D‐WAXD showed that PP‐A is more likely to occur interspherulite deformation and can disperse the tensile stress more efficiently, and therefore, its crystal structure can withstand a greater force when tensile stress is applied. On the other hand, PP‐B has larger spherulites and boundaries, and low perfection of lamellaes, and the intraspherulte deformation tend to take place. It is easier for the crystal of PP‐B to be broken up and reoriented along the tensile direction. Copyright © 2014 John Wiley & Sons, Ltd.     

Pandemic-Driven Development of a Medical-Grade,Economic and Decentralized Applicable Polyolefin Filament for Additive Fused Filament Fabrication

A polyolefin with certified biocompatibility according to USP class VI was used by our group as feedstock for filament-based 3D printing to meet the highest medical standards in order to print personal protective equipment for our university hospital during the ongoing pandemic. Besides the chemical resistance and durability, as well as the ability to withstand steam sterilization, this polypropylene (PP) copolymer is characterized by its high purity, as achieved by highly efficient and selective catalytic polymerization. As the PP copolymer is suited to be printed with all common printers in fused filament fabrication (FFF), it offers an eco-friendly cost–benefit ratio, even for large-scale production. In addition, a digital workflow was established focusing on common desktop FFF printers in the medical sector. It comprises the simulation-based optimization of personalized print objects, considering the inherent material properties such as warping tendency, through to validation of the process chain by 3D scanning, sterilization, and biocompatibility analysis of the printed part. This combination of digital data processing and 3D printing with a sustainable and medically certified material showed great promise in establishing decentralized additive manufacturing in everyday hospital life to meet peaks in demand, supply bottlenecks, and enhanced personalized patient treatment.     

Supramolecular self‐assembly modification of ammonium polyphosphate and its flame retardant application in polypropylene

In order to improve its water resistance and compatibility with polymer matrix, ammonium polyphosphate (APP) is modified with melamine‐trimesic acid (MEL‐TA) aggregates by supramolecular self‐assembly technology. Chemical structure and morphology of APP@MEL‐TA are investigated by Fourier transform infrared spectroscopy and scanning electron microscopy (SEM), respectively. Intumescent flame retardant system of APP@MEL‐TA and charring‐foaming agent is introduced into polypropylene (PP) matrix. The flammability and combustion behavior of PP composites are investigated by limiting oxygen index (LOI), UL‐94 vertical burning, and cone calorimetry tests. In terms of LOI values and cone combustion results, APP@MEL‐TA performs better than pristine APP. Char residue of PP composites is investigated by SEM and Raman spectra. Flame retardant mechanisms are proposed based on thermal decomposition, combustion results, and analysis on char residue.     

Switchable Polymerization Triggered by Fast and Quantitative Insertion of Carbon Monoxide into Cobalt–Oxygen Bonds

A strategy that uses carbon monoxide (CO) as a molecular trigger to switch the polymerization mechanism of a cobalt Salen complex [salen=(R,R)‐N,N′‐bis(3,5‐di‐tert‐butylsalicylidene)‐1,2‐cyclohexanediamine] from ring‐opening copolymerization (ROCOP) of epoxides/anhydrides to organometallic mediated controlled radical polymerization (OMRP) of acrylates is described. The key phenomenon is a rapid and quantitative insertion of CO into the Co?O bond, allowing for in situ transformation of the ROCOP active species (Salen)Co^III‐OR into the OMRP photoinitiator (Salen)Co^III‐CO₂R. The proposed mechanism, which involves CO coordination to (Salen)Co^III‐OR and subsequent intramolecular rearrangement via migratory insertion has been rationalized by DFT calculations. Regulated by both CO and visible light, on‐demand sequence control can be achieved for the one‐pot synthesis of polyester‐b‐polyacrylate diblock copolymers (?<1.15).     

13C CP/MAS NMR studies of morphological changes in polypropylene: 2. The double melting endotherm of spunbonded fabrics

The double melting endotherm of spunbonded isotactic polypropylene (iPP) fabrics was investigated by monitoring changes in the solid-state NMR spectrum that result from thermal annealing. The DSC melting thermogram was found to change from a double to a single endotherm at anneal temperatures ≥156°C, with a concomitant increase in percent crystallinity. All of the carbon resonances in the CP/MAS NMR spectrum of the purely crystalline phase of iPP were found to be composed of multiple peaks with relative intensities that depend on anneal temperature. By monitoring the changes in the distribution of intensity among the various peaks of a given resonance, a transition temperature of 156°C was identified. Arguments are presented that this redistribution of intensity within a given carbon resonance characterizes the transformation from the α₁ to the α₂ monoclinic crystal form. The exothermicity associated with this transformation is responsible for the observation of a double melting endotherm by DSC. The splitting patterns observed in the NMR spectrum are discussed in terms of interlayer distances between layers of isochiral helices and the density of exposed methyls at the contact faces of these interlayers. © 1996 John Wiley & Sons, Inc.     

Maleic anhydride homopolymerization during melt functionalization of isotactic polypropylene

The homopolymerization of maleic anhydride was attempted at 190°C, during the melt-functionalization of polypropylene, either with or without organic peroxide using a Brabender plastograph. The free radical homopolymerization of pure maleic anhydride was also attempted either with or without organic peroxide, at 190°C, in vacuum-sealed glass vials. In all cases, free low molecular weight maleic anhydride oligomers were observed by low molecular weight size exclusion chromatography (SEC). This maleic anhydride homopolymerization tends to prove that the ceiling temperature of poly(maleic anhydride) probably lies above the previously published value of 160°C for these specific experimental conditions. © 1996 John Wiley & Sons, Inc.     

An Insight into the Diffusion of Unsaturated Polyester (UP) Resin into Expanded Graphite (EG) to Improve the Mechanical Properties of the UP/EG Composites

Abstract

Polymer/expanded graphite (EG) nanocomposites have great importance in many industrial applications mainly due to their high electrical/thermal conductivity or flame retardancy. However, to fully employ the benefits of polymer/EG nanocomposites one must consider the high degree of porosity of EG. The high degree of porosity of EG can deteriorate the composites’ mechanical properties if the polymer chains cannot diffuse completely into the EG pores. In this article, an insight is given into the diffusion of unsaturated isophthalic polyester (UP) resin, consisting of a combination of maleic anhydride and isophthalic anhydride in the resin backbone, with two viscosities, into the pores of the EG particles of various degrees of porosity. The diffusion experiments were carried out on compressed EG tablets with the same density but different porosity due to the different porosity of the EG particles. The results showed that the diffusion rate of the UP resin with higher viscosity slightly decreased when the EG porosity decreased but, in the opposite way, it strongly increased for the low viscosity UP resin. The EG nanocomposites samples were molded at varying pressures. The micrographs of the fractured surfaces of the EG nanocomposites showed that the EG pores were not filled with resin, thus the EG nanocomposites had residual pores. It was found that composites containing EGs with higher expansion ratio and larger particles and pores showed larger residual pores. Furthermore, the composites prepared with the more viscous UP resin showed more residual pores. By applying a pressure of 10?bar instead of 1?bar, a reduction of 7–20% in the residual pores of the nanocomposites was observed which led to improved mechanical properties by up to 20% in flexural strength for the EG with the highest expansion ratio.     

膨胀型类磷酸酯蜜胺盐阻燃剂的合成及应用研究

以双季戊四醇(DPE)、五氧化二磷、水和三聚氰胺为原料,合成了膨胀型环状类磷酸酯蜜胺盐阻燃剂。通过实验提出了合成该阻燃剂的最佳反应条件为：双季戊四醇(DPE)、五氧化二磷、水和三聚氰胺反应物料摩尔配比为1／2．5／2.0／3．45、反应时间4h和反应温度120℃。红外吸收图谱分析表明该阻燃剂具有环状结构,在热重分析和差热分析中该阻燃剂显示出优异的热稳定性和很高的成碳性。以该阻燃剂掺入聚丙烯中,阻燃效果显著,经测试阻燃聚丙烯的极限氧指数(LOI)为33．6,烟密度等级(SDR)为44．25,通过了UL94V-0级。