Cerium hybrid silica coatings on stainless steel AISI 304 substrate

AISI 304 Stainless Steel is widely used in different industrial fields because of its mechanical and corrosion properties. However, its tendency to corrosion in presence of halide ions limits the applications. One strategy to improve the corrosion resistance is the use of coatings barriers containing corrosion inhibitors in their formulation. The lanthanides present attractive green and corrosion properties for the substitution of chromates, which are the most common substances used as corrosion protection. However, these compounds are highly toxic, and an intense effort is being undertaken to replace them. Cerium is a good alternative because of its relatively low cost and abundance. It fulfils the basics requirements for being considered an alternative inhibitor: the ions form insoluble hydroxides and they present low toxicity. Inorganic and hybrid sol-gel coatings have been developed to increase the corrosion resistance of metals and they provide an excellent vehicle for the incorporation of secondary phases including particles and metal ions as cerium ions. The aim of this work was to study the influence of the incorporation of cerium ions in hybrid silica sol-gel coatings deposited on AISI 304 stainless steel as substrate as a potential replacement of chromate treatments. This system should combine the barrier protection effect of silica coating with the corrosion inhibitor effect of the cerium ions inside the coatings. After 7 days of immersion in NaCl, coated substrates showed lower current densities than the bare steel, although the coatings produced from Ce (III) salts experience a slight weakening in time and those obtained from Ce (IV) chemicals evidence an enhance in the coating performance, probably due to the plugging of corrosion products in the defective areas of the film.     

Stability of Suspensions of Bioactive Particles Using Hybrid Organic–Inorganic Solutions as Dispersing Media

Functional coatings incorporating different types of particles developed by the sol–gel method have been proposed in the last few years for diverse applications. This work focuses on the preparation of homogeneous coatings prepared from stable suspensions with 10 wt% of glass and glass ceramic particles in a hybrid organic–inorganic solution as dispersing media. For this purpose, the pH was shifted up to 6–7 by adding tetrapropylammonium hydroxide (TPAH) which behaves as a cationic surfactant being probably adsorbed on the particles surface, while the sol maintains stable. Rheological measurements were performed to study the stability of the suspensions prepared at different conditions such as the kind and concentration of dispersant and the pH conditions. After sintering at 450^∘C/30 min, coatings around 2 μ m in thickness were obtained.     

KINETIC MODELING OF ESTERIFICATION OF EPOXY RESIN IN THE PRESENCE OF TRIPHENYLPHOSPHINE FOR PRODUCING VINYL ESTER RESIN: MECHANISTIC RATE EQUATION

Due to its mechanical properties and ease of use, vinyl ester resin is enjoying increasing consideration. This resin normally is produced by reaction between epoxy resin and unsaturated carboxylic acid. In the present study, bis-phenol A based epoxy resin and methacrylic acid was used to produce vinyl ester resin. The reaction was conducted under both stoichiometric and non-stoichiometric conditions in the presence of triphenylphosphine as catalyst. The stoichiometric and non-stoichiometric experiments were conducted at 95, 100, 105 and 110℃and at 90 and 95℃, respectively. The first order rate equation and mechanism based rate equation were examined. Parameters are evaluated by least square method. A comparison of mechanism based rate equation and experimental data show an excellent agreement. Finally, Arrhenius equation and activation energy were presented.     

UV curable epoxy acrylate-clay nanocomposites

UV curable epoxy acrylates were reinforced with two different organically modified montmorillonites (MMTs) and an unmodified MMT. Conversion and rate of polymerization was monitored by real time infrared spectroscopy (RTIR) and photo-DSC. Microstructures were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM) and optical clarity. Optical clarity of the films containing clay was quite good as only a slight decrease was observed. Physical properties of the reinforced films were examined by differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), hardness and tensile testing. Enhancements in glass transition temperature (T_g), thermal stability and mechanical properties were observed. The films reinforced with the unmodified MMT exhibit the most significant enhancements in properties.     

含聚醚间隔链的扩链脲改性环氧树脂/双氰双胺固化体系性能研究

合成了一系列含不同分子量聚环氧丙烷 (PPG)柔性间隔链的扩链脲 ,系统考察了扩链脲改性环氧树脂E 5 1/双氰双胺 (dicy)固化体系的固化反应活性、动态力学行为、冲击性能和断裂面形态结构 ,并对体系的冲击性能、形态结构与动态力学行为之间的关系进行了探讨 .结果表明 ,改性体系固化反应活性明显提高 ,固化反应表观活化能降低 ,固化反应峰顶温度从 190℃降低至 14 0℃ ,固化反应的表观活化能由 14 5 5kJ/mol降至 70～ 80kJ mol;改性体系冲击强度明显提高 ,其中所含PPG柔性链分子量为 10 0 0的扩链脲改性的E 5 1/dicy体系冲击强度较未改性的E 5 1/dicy体系提高了 8倍 ,其冲击试样断裂面的形态具有明显的韧性断裂特征 ,微观两相网络结构的存在导致了改性体系冲击强度显著提高     

Use of α‐diketones as visible photoinitiators for the photocrosslinking of waterborne latex paints

The efficiency of several α‐diketones as visible light photoinitiators for the crosslinking of waterborne latex dispersions in the presence of acrylic monomers was evaluated. Among the eight α‐diketones studied, camphorquinone allows the fastest curing speed, and the curing of the acrylic waterborne coating is not affected by the presence of oxygen. The properties of the sunlight‐cured volatile organic compound (VOC)‐free pigmented paints prepared from the waterborne latex are as good or better than the equivalent conventional paint containing VOCs. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3171–3181, 2002     

Plasma deposition of thin films from a fluorine-containing cyclosiloxane

Thin films have been deposited from radio-frequency glow discharges fed with vapors of a silicon- and fluorine-containing organic compound, namely 2,4,6-tris[(3,3,3-trifluoropropyl) (methyl)] cyclotrisiloxane, in mixture with argon. 2,4,6-tris[(3,3,3-trifluoropropyl)(methyl)]cyclotrisiloxane A triode reactor has been utilized to deposit films by independently changing substrate temperature and bias-induced ion-bombardment. Laser interferometry, electron spectroscopy for chemical analysis and Fourier-transform infrared spectroscopy have been used to monitor film growth rate and composition. Results unambiguously show an activating effect of the ion-bombardment, which confirm the validity of the ion-assisted deposition model utilized for the plasma deposition of both teflon- and silicone-like films. In our experiments, low substrate temperature and bias conditions results in films with a “monomer-like” stoichiometry, while drastic conditions give origin to materials with a completely different composition and a markedly increased hardness. © 1994 John Wiley & Sons, Inc.     

Maleation of poly(3,4‐epoxy‐1‐butene) for accelerated crosslinking in the presence of a redox catalyst

Accelerated crosslinking of novel poly(3,4‐epoxy‐1‐butene) (3,4‐PEPB) oligomers in the presence of a cobalt‐based redox catalyst was investigated. Previous studies using model compounds, 3,4‐dimethoxy‐1‐butene and 1,4‐dimethoxy‐2‐butene, suggested that maleation of hydroxyl‐terminated 3,4‐PEPB oligomers would result in more rapid crosslinking in thin films. Novel maleated oligomers offered a unique combination of both electron‐rich and electron‐poor olefinic sites, and quantitative maleation significantly increased the crosslinking rate of 3,4‐PEPB. Efficient copolymerization between terminal maleate groups and olefinic groups in the repeating unit was proposed to account for accelerated crosslinking rates. Furthermore, the addition of novel reactive diluents, such as maleic acid mono‐ethyl ester, also effectively improved the 3,4‐PEPB crosslinking rate. Sol fraction measurements as a function of coating thickness revealed that the crosslinking rate versus oxygen diffusion was less significant for the maleated oligomers because of the presence of reactive electron‐poor olefins. Sol fractions were constant for catalyst concentrations greater than 0.25–0.50 wt % (as compared with oligomer feed). This observation suggested that a redox process was not a dominant factor in determining crosslinking rates at various experimental conditions. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2789–2798, 2002     

Nanoscale highly filled epoxy nanocomposite

A new technique has been developed to prepare a highly filled epoxy-montmorillonite (MMT) nanocomposite using an organically modified MMT. Composites with clay content up to 70 wt.% exhibit unusual transparency, which is related to the spatial distribution of the mineral nanodomains. Dispersion of the layered silicate within the crosslinked epoxy matrix was verified using X-ray diffraction pattern, revealing layer spacings of 30 and 70 Å. Examination of these materials by scanning electron microscopy and transmission electron microscopy showed that intercalates have wholly layered morphology at all scales, oriented parallel to the surface of the specimen and have good wetting to the silicate surface by the epoxy matrix. Silicate lamellae intercalated with epoxy resin assembled into a cluster of about 50-120 nm thickness. These clusters assembled into superclusters with an average thickness of 300 nm. Studies by the Vickers hardness test of an epoxy-MMT nanocomposite containing 60 wt.% MMT indicated that the diamond pyramid hardness was 10-29 kg/mm².     

Modification of the resistance of two epoxy resins to accelerated weathering using calcium sulfate as a photostabilizer

Epoxy-timber composites have received increasing attention during the last decades because there are many advantages related to their uses as construction materials in applications such as timber bridges. However, the durability of epoxy-timber composites under outdoor conditions has become a concern for many epoxy resins. This study evaluated the chemical, thermal, and mechanical properties of two cured epoxies, the product of the diglycidyl ether of bisphenol A with 2,4-trimethyl-1,6-hexanediamine (DGEBA-TMDA) and the analogous resin prepared with the hydrogenated diglycidyl ether of bisphenol A (HDGEBA-TMDA), each mixed with 2?wt. % calcium sulfate (CS). We hypothesized that the use of CS, as an inorganic UV absorber, could decrease undesirable effects arising from exposure to UV light, moisture, and extreme temperatures.

An accelerated aging chamber simulated natural weathering for 1, 2, 3, 4, and 6?months. Chemical changes in cured epoxy systems over time in the presence and absence of CS fillers were determined using Fourier transform infrared spectroscopy (FT-IR). Thermal degradation profiles before and after exposure to accelerated weathering were followed by thermogravimetric analysis (TGA). The glass transition temperatures (T_g) before and after accelerated weathering were measured, and the effect of accelerated weathering on the surface morphology of the epoxy systems was investigated by scanning electron microscopy (SEM). In the presence of CS, after 6?months accelerated weathering the tensile strength of DGEBA-TMDA reduced by 23.8?±?2.4%, compared to 46.5?±?5.5% in its absence, while the corresponding values for HDGEBA-TMDA were 21.4?±?2.1% and 28.7?±?1.8%.