Investigation of melamine and DOPO-derived flame retardants for the bioplastic cellulose acetate

In order to identify suitable flame retardant additives for the eco-friendly polymer cellulose acetate (CA), high-melting derivatives of the known flame retardant 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) were combined with the thermoplastic CA and the combustion properties were tested. CA mixtures with bis-phosphonamidates (EDA-DOPO and PIP-DOPO) showed distinct flame retardation effects and a reduction of peak heat release rates (PHRR) by up to 18%. CA mixtures with MDOP, a melamine salt of DOPA (an oxidation product of DOPO), also showed considerable effects and a reduction of PHRR by up to 27%. While producing more smoke than pure CA and CA plus melamine, owing to its aromatic component, MDOP was superior to the CA mixtures with DOPO, EDA-DOPO and PIP-DOPO in this regard. The mixture of CA with melamine gave rise to a distinctly reduced formation of toxic CO and smoke when compared with pure CA. Thus, these additives can be considered for future applications of CA-based polymers with enhanced flame protection.     

A comprehensive review on surface modification,structure interface and bonding mechanism of plant cellulose fiber reinforced polymer based composites

Abstract

Plant cellulose fiber polymer composites are readily applied in wide range of applications due to ecological and economical alternative to traditional materials. The considerable amount of residues and organic wastes from agricultural process are still employed as lower energy resource. Organic materials are generally disposed in composting, landfilling or anaerobic digestion. The utilization of these wastes in plant fiber composites shows significant alternative and environmental friendly in nature. The production of plant cellulose fiber composite with higher structural properties is optimized by interfacial bonding between polymer and reinforced fiber. The interface plays a vital role in regulating mechanical properties by distributing bonds and stress transferring, which is one of least understood element of composites. This paper presents the comprehensive review of fiber structures, different modification techniques to reduce the incompatibility between matrix and fiber, assessment of structure interface and bonding, clarifies the interfacial adhesion of cellulose fiber composites.     

Statistical and experimental investigation on low density microcellular foaming of PLA-TPU/cellulose nano-fiber bio-nanocomposites

This study dedicates to foaming of biocompatible blends of polylactic acid and thermoplastic polyurethane reinforced with bio-degradable cellulose nanofibers. This research primarily was associated with fabrication of PLA-TPU nanocomposites using a low weight fraction of cellulose nanofibers as a biodegradable reinforcement. Microstructural and mechanical properties of fabricated nanocomposites were examined and diffractometry was utilized to verify formation of percolated nanocomposites. Microcellular foaming was then performed with CO₂ as a blowing agent. Central composite design was applied in designing the experiments to evaluate the effects of main operating variables consisting of saturation pressure and time, heating time and foaming temperature. The results demonstrated that high saturation pressure and time promoted low cell diameters (below 5 μm) and high cell densities (above 10⁹ cell/cm³) due to the grown degree of crystallinity and higher PLA-TPU miscibility. Accordingly, adding TPU and CNF to the matrix create high crystalline foamed samples decorated with low bulk density.     

Three-component synthesis of N-sulfonylformamidines in the presence of magnetic cellulose supported N-heterocyclic carbene-copper complex,as an efficient heterogeneous nanocatalyst

A cellulose based magnetic nanocomposite possessing NHC-Cu Complex has been synthesized and characterized. It was then applied as a highly active catalyst in one-pot three-component reaction of sulfonyl azides, secondary amines and triethylamine to afford N-sulfonylformamidines. Copper catalyzed oxidative transformation of C-N bond of triethylamine is a key step to give desired products. In contrast with the good reactivity of the conventional secondary amines, aromatic amines and NH containing heteroaromatics had no activity in these reactions. Moreover, the used nanocatalyst which could be recovered by external magnet, showed reasonable catalytic activity for several times.     

Effects of Ultra-sonification Assisting Polyethylene Glycol Pre-treatment on the Crystallinity and Accessibility of Cellulose Fiber

In order to prepare the advanced cellulosic super-absorbent polymer with high grafting level, we tried the novel ultrasound wave assisting polyethylene glycol (PEG) pre-treatment method to decrease the crystallinity and increase the accessibility of cellulose fiber. The effects of ultrasonification assisting PEG method on the crystallinity and swelling capacity of cellulose fiber were investigated. To optimize the experimental condition, the Taguchi method was employed in the treatment process. The influence factors such as ultrasonic wave power, ultrasonic wave time and PEG molecular weight relative to the crystallinity of cellulose fiber were studied systematically. The degree of crystallinity of cellulose fiber was measured by wide-angle X-ray diffraction (WAXD). The morphology of cellulose fiber was observed by environment scanning electron microscopy (ESEM). The effects of pre-treatment variables on the water absorbency and water retention values of cellulose fiber were also investigated. The research results revealed that, under the optimal experimental condition (ultrasonic powder, 500 W; ultrasonic time, 150 s; PEG molecular weight, 600 g/mol), the crystallinity of cellulose fiber decreased from 72.16 to 42.95%. Accordingly, the absorbency of cellulose fiber increased from 1.436 to 2.063 g/g, and the water retention value increased from 47.21 to 113.4%. However, the morphology of cellulose fiber did not change thoroughly compared with the original cellulose fiber. It can be hypothesized that the original inter- and intra-macromolecular hydrogen bonds in cellulose network were weakened, resulting from the high level dispersion of PEG within cellulose network without breaking the surface morphology of fiber.     

Influence of cellulose nanofibers on the curing behavior of epoxy/amine systems

Epoxy composites were prepared using diglycidyl ether bisphenol F and water-dilutable diglycidyl ether bisphenol A with curing agents, polyoxypropylenediamine and diethylmethylbenzenediamine, in water or dimethylformamide as a solvent. The influence of cellulose nanofibers and solvents on curing kinetics of epoxy composites was investigated. Curing kinetic parameters were calculated using the model-fitting methods and the isoconversional method. Among these, the Sestak–Berggren equation best fit the experimental data. Results indicated that dimethylformamide decreased the reaction rate, whereas water revealed the opposite pattern. Cellulose nanofibers catalyzed the reaction between bisphenol F resins and the aromatic curing agent.     

Tailoring the morphology and properties of waterborne polyurethanes by the procedure of cellulose nanocrystal incorporation

Polyurethane waterborne synthesis was performed using a two-step method, commonly referred to as a prepolymer method. Nanocomposites based on waterborne polyurethane and cellulose nanocrystals were prepared by the prepolymer method by altering the mode and step in which the nanofillers were incorporated during the polyurethane formation. The morphology, structural, thermal, and mechanical properties of the resulting nanocomposite films were evaluated by Fourier transform infrared spectroscopy (FTIR), small angle X-ray scattering (SAXS), scanning electron microscopy (SEM), and tensile tests. FTIR results indicated that the degree of interaction between the nanofillers and the WPU through hydrogen bonds could be controlled by the method of cellulose nanocrystal incorporation. Data obtained from SAXS experiments showed that the cellulose nanocrystals as well as the step of the reaction in which they are added influenced the morphology of the polyurethane. The reinforcing effect of CNCs on the nanocomposites depends on their morphology.     

Effect of ethylene-co-vinyl acetate-glycidylmethacrylate and cellulose microfibers on the thermal,rheological and biodegradation properties of poly(lactic acid) based systems

The properties and biodegradation behavior of blends of poly(lactic acid) (PLA) and ethylene-vinyl acetate-glycidylmethacrylate copolymer (EVA-GMA), and their composites with cellulose microfibers (CF) were investigated. The blends and composites were obtained by melt mixing and the morphology, phase behavior, thermal and rheological properties of PLA/EVA-GMA blends and PLA/EVA-GMA/CF composite films were investigated as a function of the composition. The disintegrability in composting conditions was examined by means of morphological, thermal and chemical analyses to gain insights into the post-use degradation processes. The results indicated a good compatibility of the two polymers in the blends with copolymer content up to 30 wt.%, while at higher EVA-GMA content a phase separation was observed. In the composites, the presence of EVA-GMA contributes to improve the interfacial adhesion between cellulose fibers and PLA, due to interactions of the epoxy groups of GMA with hydroxyls of CF. The addition of cellulose microfibers in PLA/EVA-GMA system modifies the rheological behavior, since complex viscosity increased in presence of fibers and decreased with an increase in frequency. Disintegration tests showed that the addition of EVA-GMA influence the PLA disintegration process, and after 21 days in composting conditions, blends and composites showed faster degradation rate in comparison with neat PLA due to the different morphologies induced by the presence of EVA-GMA and CF phases able to allow a faster water diffusion and an efficient PLA degradation process.