Aerogel: Space exploration applications

The unique physical properties of aerogel have proven to be enabling to a variety of both flight and proposed space exploration missions. The extremely low density and highly porous nature of aerogel makes it suitable for stopping high velocity particles, as a highly efficient thermal barrier, and as a porous medium for the containment of cryogenic fluids. The use of silica aerogel as a hypervelocity particle capture and return media for the Stardust Mission has drawn the attention of many in the space exploration community. Aerogel is currently being used as the thermal insulation material in the 2003 Mars Exploration Rovers. The SCIM (Sample Collection for the Investigation of Mars) and the STEP (Satellite Test of the Equivalence Principle) Missions are both proposed space exploration missions, in which, the use of aerogel is critical to their overall design and success. Composite materials comprised of silica aerogel and oxide powders are under development for use in a new generation of thermoelectric devices that are planned for use in many future space exploration mission designs. Work is currently ongoing in the development and production of non-silicate and composite aerogels to extend the range of useful applications envisioned for aerogel in future space exploration projects.     

Catalytic Applications of Aerogels

This paper is a review of studies on aerogel synthesis and its application for catalytic uses, which have been conducted for the past decade at the Clean Technology Research Center, Korea Institute of Science and Technology. Various organic and inorganic aerogels employing sol–gel modifications exhibited catalytically favorable textural and chemical properties such as extremely high porosity, high surface area, well-developed mesoporosity, good thermal stability, and high dispersion, which eventually led to excellent performance in catalytic reactions. Reactions observed in these studies include hydrogenation, photodecomposition, selective oxidation, complete oxidation, ammoxidation, reforming, and electrooxidation. The specific catalytic behaviors can be explained in terms of the strong active sites-support interactions, high thermal stability, and extremely high dispersion.     

Comparative study of the textural and structural properties of the aerogel and xerogel sulphated zirconia

Aerogel and xerogel sulphated zirconia with defined atomic ratio S/Zr = 0.5 and molar hydrolysis ratio h = nH₂O/nZrO₂ = 3 show different textural and structural properties after calcination at high temperatures. The aerogel obtained just after solvent evacuation develops only the tetragonal phase, whereas the xerogel dried in an oven is amorphous. Heating to a temperature above 833 K, leads to transition of the tetragonal phase to the monoclinic one for the two solids, due to sulphur loss but the tetragonal phase remains stable for the aerogel . Raman, Infrared and XPS spectroscopies show that the loss of the sulphur at high temperatures seems to be easier for the xerogel than for the aerogel.     

Effective preparation of crack-free silica aerogels via ambient drying

Effective ambient-drying techniques for synthesizing crack-free silica aerogel bulks from the industrial waterglass have been developed. Silica wet gels were obtained from aqueous colloidal silica sols prepared by ion-exchange of waterglass solution (4–10 wt% SiO₂). Crack-free monolithic silica aerogel disks (diameter of 22 mm and thickness of 7 mm) were produced via solvent exchange/surface modification of the wet gels using isopropanol/trimethylchlorosilane/n-Hexane solution, followed by ambient drying. The effects of the silica content in sol and the molar ratio of trimethylchlorosilane/pore water on the morphology and property of final aerogel products were also investigated. The porosity, density, and specific surface area of silica aerogels were in the range of 92–94%, 0.13–0.16 g/cm³, and ∼675 m²/g, respectively. The degree of springback during the ambient drying processing of modified silica gels was 94%.     

Bioinspired Gradient Stretchable Aerogels for Ultrabroad-Range-Response Pressure-Sensitive Wearable Electronics and High-Efficient Separators

Broad-range-response pressure-sensitive wearable electronics are urgently needed but their preparation remains a challenge. Herein, we report unprecedented bioinspired wearable electronics based on stretchable and superelastic reduced graphene oxide/polyurethane nanocomposite aerogels with gradient porous structures by a sol-gel/hot pressing/freeze casting/ambient pressure drying strategy. The gradient structure with a hot-pressed layer promotes strain transfer and resistance variation under high pressures, leading to an ultrabroad detection range of 1 Pa–12.6 MPa, one of the broadest ranges ever reported. They can withstand 10 000 compression cycles under 1 MPa, which can't be achieved by traditional flexible pressure sensors. They can be applied for broad-range-response electronic skins and monitoring various physical signals/motions and ultrahigh pressures of automobile tires. Moreover, the gradient aerogels can be used as high-efficient gradient separators for water purification.     

Surface silylation and pore structure development of silica aerogel composites from colloid and TEOS-based precursor

Flexible aerogel-fiber composites were prepared by silylation and ambient drying of colloidal silica and tetraethylorthosilicate (TEOS)-based sol. After immersing glass fiber matrices into silica sol with colloid-based, colloid/TEOS-based, and TEOS-based silica sol, it was surface-modified in a trimethylchlorosilane/n-hexane solution and heat-treated at 230 °C in ambient atmosphere. Surface silylation of silica aerogel synthesized from colloid and TEOS-based silica sols showed different behaviors. For colloid silica gel, it was comprised of small sized mesopores because colloid-based silica gel has dense networks through great degrees of hydrolysis and condensation. On the contrary, TEOS-based aerogel was consisted of relatively large-sized pores because of comparatively lesser degree of hydrolysis and condensation. Through this study, we can know that the pore structures of silica aerogel could be controlled by choosing colloid or TEOS-based precursor and surface silylation reaction.     

Oxygen reduction on an iron–carbonized aerogel nanocomposite electrocatalyst

Iron–carbonized aerogel nanocomposite was prepared from highly porous polyacrylonitrile microcellular foams containing a salt of iron, followed by carbonization. The electrochemical reduction of oxygen at this material was studied by using the rotating disk electrode method. In common with Pt/C, iron–carbonized aerogel nanocomposite presented excellent electrocatalytic activity for the oxygen reduction under experimental conditions close to those of a fuel cell cathode, that is, at the catalyst/Nafion interface in acidic solutions.     

Foam-like materials based on whey protein isolate

Low density materials from sustainable whey protein were fabricated through a simple, environmentally-friendly freeze-drying process. Aerogels produced solely from whey protein show poor mechanical properties, consistent with those of films produced from that biopolymer. The compressive moduli of these lamellar materials were increased by more than an order of magnitude by crosslinking, and further increased with increasing aerogel densities. Blending whey protein with alginate allowed for the production of bio-based aerogels with higher mechanical properties than those produced with whey alone, though thermal properties were slightly decreased by blending.     

Effect of 3-glycidoxypropyltrimethoxysilane precursor on the properties of ambient pressure dried silica aerogels

The effect of an organically modified precursor, 3-glycidoxypropyltrimethoxysilane in an ambient pressure process involving aging in silane solution for silica aerogels is presented. The effect of increasing trialkoxysilane/tetraalkoxysilane precursor ratio and the influence of water to Si molar ratio on the gelation and adsorption properties were investigated. An optimum water to Si molar ratio (8) gave the fastest gelation for all precursor ratios indicating a balance between the increase in rate of hydrolysis and a decrease in concentration of the monomers. Surface area analysis proved that in the dried gel, the organic groups are largely present on the pore walls and prevent the condensation of the silanol groups during drying. This in turn prevents pore collapse and further increases the total pore volume. The inclusion of the organically functionalised silane in the process further enhances the ambient pressure drying through this effect.     

Porous structure of polybenzoxazine-based organic aerogel prepared by sol–gel process and their carbon aerogels

New organic aerogels were successfully prepared from a new class of phenolic resins called polybenzoxazines synthesized via conventional thermal curing reaction of a benzoxazine monomer using xylene as a solvent. Without the need for using supercritical conditions to remove the solvent during the process, the carbon aerogels were obtained with a much shortened time. From two different concentrations of benzoxazine solution, 20 and 40 wt%, the resulting polybenzoxazine aerogels, having densities of 260 and 590 kg/m³, respectively, were obtained after the curing process. The subsequent carbon aerogels were prepared by the carbonization of polybenzoxazine aerogels. The corresponding carbon aerogels exhibited a microporous structure with pore diameters less than 2 nm, the densities of 300 and 830 kg/m³, and surface area of 384 and 391 m²/g, respectively. The texture of the carbon aerogels was denser than that of their organic aerogel precursor, as evidenced by scanning electron microscopy. The transformation of the polybenzoxazine aerogel to the carbon aerogel was clearly observed using fourier transform infrared spectroscopy.