A novel electrode architecture for passive direct methanol fuel cells

The supply of cathode reactants in a passive direct methanol fuel cell (DMFC) relies on naturally breathing oxygen from ambient air. The successful operation of this type of passive fuel cell requires the overall mass transfer resistance of oxygen through the layered fuel cell structure to be minimized such that the voltage loss due to the oxygen concentration polarization can be reduced. In this work, we propose a new membrane electrode assembly (MEA), in which the conventional cathode gas diffusion layer (GDL) is eliminated while utilizing a porous metal structure for transporting oxygen and collecting current. We show theoretically that the new MEA enables a higher mass transfer rate of oxygen and thus better performance. The measured polarization and constant-current discharging behavior showed that the passive DMFC with the new MEA yielded better and much more stable performance than did the cell having the conventional MEA. The EIS spectrum analysis further demonstrated that the improved performance with the new MEA was attributed to the enhanced transport of oxygen as a result of the reduced mass transfer resistance in the fuel cell system.     

Thermal-mechanical behavior of styrene-based shape memory polymer tubes

Styrene-based shape memory polymer (SMP) tubes were fabricated and their basic mechanical properties in different deformation states were investigated. The tensile, compression, bending and twisting shape memory properties of the tubes were analyzed and discussed, and the results indicated that SMP tubes exhibit good shape fixity ratio and shape recovery ratio. In addition, the shape recovery behavior was investigated at different heating rates. These experimental results will provide guidance for future applications of SMP tube structures.     

The reinforcing effect of polydopamine functionalized graphene nanoplatelets on the mechanical properties of epoxy resins at cryogenic temperature

In order to obtain epoxy nanocomposites with excellent mechanical properties at cryogenic temperature, an efficient method to functionalize graphene nanoplatelets (GNPs) is proposed. Through a simple dip-coating procedure, the GNPs were first functionalized with deposition of polydopamine coating (PDA@GNPs). Then, using polydopamine as a bridge, the PDA@GNPs were modified with amine groups after polyetheramine T403 grafting (T403-PDA@GNPs). Fourier transform infrared spectroscopy, thermogravimetric analysis and X-ray photoelectron spectroscopy analyses proved the successful functionalization of PDA and polyetheramine T403 on the surface of GNPs. Adding 0.1 wt% T403-PDA@GNPs significantly improved the cryogenic tensile strength and impact strength of the epoxy nanocomposites by 34.5% and 64.5%, which showed greater reinforcing effect than the pristine GNPs (12.6% and 19.1%) and PDA@GNPs (26.3% and 50.1%). The results of dynamic mechanical analysis and scanning electron microscopy observations indicated that the PDA and further polyetheramine T403 functionalization improved the interfacial interactions between GNPs and matrix, which ensured the much improved mechanical properties.     

Evaluating shape memory behavior of polymer under deep-drawing conditions

Thermoplastic polyurethanes (TPU) are a popular family of shape memory polymers (SMP) due to their excellent abrasion & weather resistant, and mechanical strength. However, conventional processing operations or their combination with other polymers by adhesion or blending can affect their unique shape memory behavior. Currently, there are no effective methods to study and quantify the shape memory behavior of SMP based polymer laminates as they would respond to deep drawing operations. In this paper, a new method was introduced to effectively quantify the recovery behavior of TPU based polymer laminates undergoing simultaneous stretching and bending operations at different processing temperatures. The results presented show the value of developing a shape recovery characterization method that resembles the stresses of thermoforming to properly assess formability of shape memory polymers used in laminate constructions.     

Characterization of 3D angle-interlock thermoplastic composites under high strain rate compression loadings

In the present work, dynamic compression response of polypropylene (PP) based composites reinforced with Kevlar/Basalt fabrics was investigated. Two homogeneous fabrics with Kevlar (K3D) and Basalt (B3D) yarns and one hybrid (H3D) fabric with a combination of Kevlar/Basalt yarns were produced. The architecture of the fabrics was three-dimensional angle-interlock (3D-A). Three different composite laminates were manufactured using vacuum-assisted compression molding technique. The high strain rate compression loading was applied using a Split-Hopkinson Pressure Bar (SHPB) set-up at a strain rate regime of 3633–5235/s. The results indicated that the dynamic compression properties of thermoplastic 3D-A composites are strain rate sensitive. In all the composites, the peak stress, toughness and modulus were increased with strain rate. However, the strain at peak stress of Basalt reinforced composites (B3D, H3D) decreased approximately by 25%, while for K3D specimens it increased approximately by 15%. The K3D composites had a higher strain rate as compared to the B3D and H3D composites. In the case of K3D composite, except strain at peak stress, remaining dynamic properties were lower than the B3D composite, however, hybridization increased these properties. The failure mechanisms of 3D-A composites were characterized through macroscopic and scanning electron microscopy (SEM).     

Effects of solar irradiation on the properties of ethylene-norbornene composites containing solvent dyes

This study investigates the effects of irradiation with artificial solar light on the resistance to aging of ethylene-norbornene (EN) copolymer with different solvent dyes and commercial stabilizers. The mechanical properties of the samples were measured before and after ageing using tensile tests. FTIR spectroscopy was used to evaluate the carbonyl index as a measure of photooxidation after irradiation. It was found that the carbonyl index of the samples depended on the type of additive in the composite. Secondary ion mass spectrometry (TOF-SIMS) was used to analyze the chemical composition of the sample surfaces. The degree of oxidative aging was evaluated by measuring the intensities of secondary C_xH_yO_z⁺ type ions. Samples containing anthraquinone solvent dyes, such as Solvent Blue 97 or Solvent Green 28, showed the most significant improvements in durability in an aging test. Some of the applied solvent dyes showed much greater ability than the studied stabilizers to protect EN films exposed to the full solar spectrum.     

Accelerated wear testing of polyurethane hydraulic seal

The wear characteristics of a polyurethane (PU) hydraulic seal were investigated using a hydraulic seal tester and a pin-on-plate reciprocating tribo-tester, and the results were compared to field data with the aim of developing an accelerated wear test method for hydraulic seals. Tests using a hydraulic seal tester and a pin-on-plate reciprocating tribo-tester were found to reproduce abrasive wear of PU from the field. However, a significant compression set was observed from the test using the hydraulic seal tester. Motivated by the occurrence of abrasive wear from the field, the discolored lubricant and the lubricant with alumina particles were further used for testing using the pin-on-plate reciprocating tribo-tester. The height decrease data of the sealing surface showed that the wear was accelerated by factors of 2.1–3.4 using these degraded lubricants. The outcomes of this work are expected to aid in the design of reliable accelerated life testing for hydraulic seals.     

Damage resistance of carbon fibre reinforced epoxy laminates subjected to low velocity impact: Effects of laminate thickness and ply-stacking sequence

A major concern affecting the efficient use of composite laminates is the effect of low velocity impact damage on the structural integrity [1–3]. The aim of this study is to characterize and assess the effect of laminate thickness, ply-stacking sequence and scaling technique on the damage resistance of CFRP laminates subjected to low velocity impact. Drop-weight impact tests are carried out to determine impact response. Ultrasonic C-scanning and cross-sectional micrographs are examined to assess failure mechanisms of the different configurations.It is observed that damage resistance decreases as impact energy increases. In addition, thicker laminates show lower absorbed energy but, conversely, a more extensive delamination due to higher bending stiffness. Thinner laminates show higher failure depth. Furthermore, quasi-isotropic laminates show better performance in terms of damage resistance. Finally, the results obtained demonstrate that introducing ply clustering had a negative effect on the damage resistance and on the delamination area.     

Bacteria and cancer cell pearl chain under dielectrophoresis

In this work, we aim to observe and study the physics of bacteria and cancer cells pearl chain formation under dielectrophoresis (DEP). Experimentally, we visualized the formation of Bacillus subtilis bacterial pearl chain and human breast cancer cell (MCF-7) chain under positive and negative dielectrophoretic force, respectively. Through a simple simulation with creeping flow, AC/DC electric fields, and particle tracing modules in COMSOL, we examined the mechanism by which bacteria self-organize into a pearl chain across the gap between two electrodes via DEP. Our simulation results reveal that the region of greatest positive DEP force shifts from the electrode edge to the leading edge of the pearl chain, thus guiding the trajectories of free-flowing particles toward the leading edge via positive DEP. Our findings additionally highlight the mechanism why the free-flowing particles are more likely to join the existing pearl chain rather than starting a new pearl chain. This phenomenon is primarily due to the increase in magnitude of electric field gradient, and hence DEP force exerted, with the shortening gap between the pearl chain leading edge and the adjacent electrode. The findings shed light on the observed behavior of preferential pearl chain formation across electrode gaps.