Effect of nano-fillers on conductivity of polyethylene/low melting point metal alloy composites

A novel method for preparing conductive polyethylene(PE) composites has been developed. In the method, the powder of low melting point metal alloy(LMPA) is filled into the PE matrix by using twin screw extruder at a temperature below the melting point of the LMPA, and followed by a die drawing process at a temperature around the melting point of the metal alloy. It has been found that die drawing process, repeating the die drawing process and adding nano-fillers, such as montmorillonite(MMT) and multi-wall carbon nanotubes(MWCNTs), all help reduce the metal particle size in the PE matrix, thus improve the conductivity of the composite. The conductivity improvement is attributed to an increased number of the smaller metal particles. Therefore, conductive composites of polymer/metal alloy/nano-filler with high conductivity are possible to be prepared by using the new method.     

Phase structure and crystallization behavior of polyethylene in its blends with cis-1,4-butadiene rubber

Phase structure and crystallization behavior of polyethylene(PE) in its blends with cis-1,4-butadiene rubber(BR) at different blend ratios and sample preparation conditions were studied. The PE is finely dispersed in the BR matrix. For samples hot pressed at 145 °C, circular PE microdomains with randomly oriented PE lamellar aggregates were produced. The domain size and number increase with increasing PE content. When the PE content is over 10 wt%, most of the PE domains impinged each other. The separated PE domains are connected by PE stripes with parallel arranged lamellar aggregates. For samples hot pressed at 140 °C, elongated PE microdomains with oriented PE lamellar aggregates were obtained due to the shear flow. The crystallization of PE in the blends depends on the phase structure. Confined crystallization of PE occurs in small microdomains at relatively low temperature. With the increase of domain size, the crystallization ability of PE increases while the confined crystallization decreases.     

Synthesis of polybutadienes with controllable microstructure by a novel binary Nd(3-NBSO3)3/alkylaluminum catalyst system

The polymerization of 1,3-butadiene was examined by using a novel halogen-free neodymium m-nitrobenzenesulfonate(Nd(3-NBSO3)3·donors)/alkylaluminum binary catalyst system. The catalyst showed fairly high activity and controllable selectivity. The microstructure of the resultant polymer was adjustable by variation of electron donor and/or the alkylaluminum. 13C-NMR and thermal analysis demonstrate that the produced polybutadienes have stereo-block chain structures of cis-1,4 and trans-1,4 segments with adjustable Tm and Tc. The neodymium sulfonate-based catalyst is believed to be significant in regulating the chain structure of polydienes and in exploring 1,3-diene polymerization mechanism.     

Preparation of Lewis acid ionic liquids for one-pot synthesis of benzofuranol from pyrocatechol and 3-chloro-2-methylpropene

Several Lewis acid ionic liquids (LAILs) with different acidic scales were synthesised and used as catalysts for the synthesis of benzofuranol by condensation of pyrocatechol and 3-chloro-2-methylpropene in one pot. The catalytic activity of these ionic liquids was correlated with their Lewis acidity. Low to moderate conversion with excellent selectivity to benzofuranol was obtained in the presence of the appropriate LAILs. Compared to the two-step synthetic method currently used in industry, a higher yield plateau (81.1%) of benzofuranol was achieved in the presence of [BMIm][AlCl₄] IL as catalyst at 418 K after 4 h. Furthermore, the catalyst is readily separated from the resultant products via decantation and could be reused after treatment in vacuum.     

Flammability characterization and effects of magnesium oxide in halogen-free flame-retardant EVA blends

The effects of magnesium oxide(Mg O) on the flame retardant performance of intumescent systems based on ammonium polyphosphate(APP) and pentaerythritol(PER) in ethylene vinyl acetate copolymer(EVA) were studied. The results showed that Mg O affects both the quality and quantity of residual char. There is an optimal value for the loading amount of Mg O. More or less Mg O loading may cause the formation of defective char layers and worsen the flame retardancy of EVA. According to the results of limiting oxygen index(LOI), vertical flammability test(UL94 rating) and cone calorimetry(CONE), the best flame retardancy with a strong and well intumescent char is obtained from the sample with 1 wt% of Mg O, which has the highest LOI value of 27.9, UL94 rating of V-0 and the lowest peak heat release rate of 242 k W·m?2.