Combining wire and coaxial powder feeding in laser direct metal deposition for rapid prototyping

Powder and wire deposition have been used separately in many laser-cladding, rapid prototyping and other additive manufacturing applications. In this paper, a new approach is investigated by simultaneously feeding powder from a coaxial nozzle and wire from an off-axis nozzle into the deposition melt pool. Multilayer parts are built from 316L steel using a 1.5 kW diode laser and different configurations of the powder and wire nozzles are compared in terms of surface roughness, deposition rate, porosity and microstructure. The parts are analysed using scanning electron microscopy (SEM), X-ray diffraction (XRD) and optical microscopy techniques. Results show that deposition efficiency increased and surface roughness decreased with the combined process; some porosity was present in samples produced by this method, but it was 20-30% less than in samples produced by powder alone. Wire injection angles into the melt pool in both horizontal and vertical planes were found to be significant for attaining high deposition efficiency and good surface quality. Reasons for the final sample characteristics and differences between the combined process and the separate powder and wire feeding techniques are discussed.     

Polymorphism in supramolecular chiral structures of R- and S-alanine on Cu(1 1 0)

A comprehensive study of the local and supramolecular adsorption structures created by the chiral R- and S-enantiomers of alanine on the Cu(1 1 0) surface has been conducted using a multi-technique approach, including reflection absorption infrared spectroscopy (RAIRS), X-ray photoelectron spectroscopy (XPS), low energy electron diffraction (LEED) and scanning tunnelling microscopy (STM). Over the entire 300–470 K temperature range studied, the amino acid is found to adsorb as an alaninate species with a local chiral adsorption motif. However, this singular preference of local chemical form contrasts sharply with the supramolecular organisation at the surface where polymorphism is exhibited. This polymorphic behaviour arises from subtle and dynamic changes in the bonding, orientation and adsorption footprints of individual molecules, leading to alterations in the molecule–metal, intermolecular and metal–metal interactions that dictate self-assembly. Thus, at low coverage, a single disordered phase is observed but at higher coverage, three other temperature dependent phases occur. At room temperature, a two-dimensional equivalent of a ‘nematic’ phase is constructed from short single- and double-chain chiral assemblies that possess a preferred chiral orientation but no long range periodicity. This ‘nematic’ phase acts as a precursor to a highly ordered chiral supramolecular assembly, created at 430 K, that consists of regular arrays of size- and shape-defined chiral clusters. This phase possesses global organisational chirality with only one chiral domain observed for each enantiomer. For both the ‘nematic’ and the highly ordered chiral phase, the organisation for the R-enantiomer is the mirror image of that seen for the S-enantiomer, i.e., there is chirality transfer from the nanoscale to the macroscale. By 470 K, both R- and S-alanine form an achirally organised (3 × 2) structure that appears to be the thermodynamically favoured phase for the alanine/Cu(1 1 0) system. The supramolecular organisation and chirality of the various structures are discussed in terms of the molecular chirality and footprint chirality of the alaninate, together with possible intermolecular interactions and reconstructions of the underlying metal surface atoms. A number of candidate models for the system are suggested, but it is clear that a full understanding of this complex adsorption system will only emerge from further careful, high level experimental and computational efforts that currently remain a challenge.     

Oscillator strength measurements of the 5s5p 3P1 → 5snd 3D2 Rydberg transitions of cadmium

We report oscillator strengths distribution in the bound region of cadmium corresponding to the 5s5p ³P₁ → 5snd ³D₂ (21 ≤ n ≤ 52) Rydberg transitions. The experiment was performed using two frequency doubled dye lasers simultaneously pumped by a common Nd:YAG laser in conjunction with an atomic beam set-up. The absolute photoionization cross section of the 5s5p ³P₁ intermediate state at the 5s ²S_1/2 ionization threshold has been measured as 20 (4) Mb using the saturation technique. The measured value of the photoionization cross section at threshold is used to extract the f-values of the above mentioned Rydberg transitions.     

Direct observation of morphological development during the spin‐coating of polystyrene–poly(methyl methacrylate) polymer blends

We present results of the direct observation, in real‐space, of the phase separation of high molecular weight polystyrene and poly(methyl methacrylate) from ortho‐xylene using our newly developed technique of high speed stroboscopic interference microscopy. Taking a fixed concentration (3 wt % in o‐xylene) at a fixed composition (1:4 by weight) and by varying the rotational rate during the spin‐coating process, we are able to observe the formation of a range of phase separated bicontinuous morphologies of differing length‐scales. Importantly, we are able to show that the mechanism by which the final phase separated structure is formed is through domain coarsening when rich in solvent, before vitrification occurs and fixes the phase separated structure. The ability to directly observe morphological development offers a route toward controlling the length‐scale of the final morphology through process control and in situ feedback, from a single stock solution. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B Polym. Phys. 2013, 51, 875–881     

Efficient Removal of Pb(II) from Aqueous Medium Using Chemically Modified Silica Monolith

The adsorptive removal of lead (II) from aqueous medium was carried out by chemically modified silica monolith particles. Porous silica monolith particles were prepared by the sol-gel method and their surface modification was carried out using trimethoxy silyl propyl urea (TSPU) to prepare inorganic–organic hybrid adsorbent. The resultant adsorbent was evaluated for the removal of lead (Pb) from aqueous medium. The effect of pH, adsorbent dose, metal ion concentration and adsorption time was determined. It was found that the optimum conditions for adsorption of lead (Pb) were pH 5, adsorbent dose of 0.4 g/L, Pb(II) ions concentration of 500 mg/L and adsorption time of 1 h. The adsorbent chemically modified SM was characterized by scanning electron microscopy (SEM), BET/BJH and thermo gravimetric analysis (TGA). The percent adsorption of Pb(II) onto chemically modified silica monolith particles was 98%. An isotherm study showed that the adsorption data of Pb(II) onto chemically modified SM was fully fitted with the Freundlich and Langmuir isotherm models. It was found from kinetic study that the adsorption of Pb(II) followed a pseudo second-order model. Moreover, thermodynamic study suggests that the adsorption of Pb(II) is spontaneous and exothermic. The adsorption capacity of chemically modified SM for Pb(II) ions was 792 mg/g which is quite high as compared to the traditional adsorbents. The adsorbent chemically modified SM was regenerated, used again three times for the adsorption of Pb(II) ions and it was found that the adsorption capacity of the regenerated adsorbent was only dropped by 7%. Due to high adsorption capacity chemically modified silica monolith particles could be used as an effective adsorbent for the removal of heavy metals from wastewater.     

Natural convection of CuO–water nanofluid filled in a partially heated corrugated cavity:KKL model approach

In this article, flow and heat transfer inside a corrugated cavity is analyzed for natural convection with a heated inner obstacle. Thermal performance is analyzed for Cu O–water inside a partially heated domain by defining the constraint along the boundaries. For nanofluid analysis, the Koo and Kleinstreuer Li(KKL) model is implemented to deal with the effective thermal conductivity and viscosity. A heated thin rod is placed inside the corrugated cavity and the bottom portion of the corrugated cavity is partially heated. The dimensionless form of nonlinear partial differential equations are obtained through the compatible transformation along with the boundary constraint. The finite element method is executed to acquire the numerical solution of the obtained dimensional system. Streamlines, isotherms and heat transfers are analyzed for the flow field and temperature distribution. The Nusselt number is calculated at the surface of the partially heated domain for various numerical values of emerging parameters by considering the inner obstacle at cold, adiabatic and heated conditions. The computational simulation was performed by introducing various numerical values of emerging parameters. Important and significant results have been attained for temperature and velocities(in both x-and y-directions) at the vertically and horizontally mean positions of the corrugated duct.     

A class of bivariate distributions including the bivariate logistic

A univariate logistic distribution can be specified by considering a suitable form for the odds in favor of a failure against survival. This concept is extended to the bivariate case and a class of distributions, indexed by a parameter of association, having given marginals is proposed. Some properties of the proposed class of distributions are studied.     

An inter-laboratory comparison study for the determination of copper and lead from the wastewater of printed circuit board manufacturing industry in Pakistan

This inter-laboratory comparison study was arranged for 28 laboratories from different public and private sector organizations in Pakistan having wastewater testing capabilities aimed at improving the quality and comparability of test results. This national inter-laboratory study was started in December 2003 and completed in July 2004. Laboratories were invited to analyze the wastewater collected from printed circuit board (PCB) industry for lead and copper contamination. The samples fulfill the criteria for homogeneity and stability as done by the reference laboratory. The results obtained from participating laboratories were analyzed in terms of Hampel Test for outliers, while the performance evaluation of the participating laboratories was done on the basis of Z-score. An assigned value derived from the participant's results was compared with a reference value provided by a reference laboratory. Overall >50% of the participating laboratories have shown good performance in this PT-program     

Ring test for ferrous ions

Summary When ethyl alcohol is added to an aqueous solution containing small amount of pantothenic acid, ascorbic acid and Fe(II), beautiful blue ring is formed at the junction of ethyl alcohol-water which is characteristic of ferrous ions. The visual limit of identification is 25 per ml of Fe(II). The maximum tolerable limit of various metal ions which do not interfere with the formation of blue ring is reported.

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Zusammenfassung Überschichtet man eine wäßrige Lösung von Pantothensäure, Ascorbinsäure und Eisen(II) mit Äthylalkohol, so entsteht an der Berührungsstelle der beiden flüssigen Phasen ein blauer Ring, der für Eisen (II) charakteristisch ist. Die Nachweisgrenze beträgt 25 Fe(II)/ml. Für verschiedene störende Metallionen wird die maximal tolerierbare Menge angegeben.

     

A new group of isoquinoline alkaloids : The secoberbines

The new isoquinoline alkaloid (?)-peshawarine (1) has been isolated from Hypecoum parviflorum Kar. & Kir. (Papaveraceae). Its synthesis in the racemic form from coptisine (6b) involves a novel approach to cyclic hemiacetals in which the key step is the transformation of the aldehyde (±)-aobamine (10b) into the hemiacetal 12b using ethyl chloroformate. (±)-Corydalisol (11b) and (±)-canadaline (10a) have also been synthesized for the first time. The absolute configuration of (?)-1 was determined by chemical correlation with (+)-rhoeagenine methiodide (20). The chirality of the alkaloid (+)-canadaline (10a) has also been established by analogy to (+)-corydalisol (11b). (?)-Peshawarine (1), (+)-canadaline (10a), (+)-corydalisol (11b), and aobamine (10b), as well as hypecorine (22) and hypecorinine (23), are members of a new group of isoquinoline alkaloids, the secoberbines.