常压微波等离子体炬装置的模拟与设计

 介绍了一台低成本的常压微波等离子体炬设备,给出了该设备构造及喷嘴的设计思路,分析了各种气体的非磁化微波等离子体的击穿电场强度,数值求解了设备中矩形TE103谐振腔中的电磁场分布,应用高频电磁场模拟分析软件HFSS优化了喷嘴在波导中的具体位置,并对优化后喷嘴周围的电场分布进行了模拟。模拟结果表明：微波输入有效功率为500 W,喷嘴伸出矩形波导1 mm时,喷嘴尖端处的电场强度在1.2×10⁶ V·m^-1以上,远大于氩气的击穿电场强度,更易于等离子体炬的激发。实验结果证明了模拟结果的正确性和装置的有效性。     

W过渡层结合界面对金刚石薄膜在WC-6%Co上的附着力的影响

 在微波等离子体化学气相沉积装置中,采用负偏压形核等方法,研究两种不同的W过渡层/基体结合界面对金刚石薄膜与WC-6%Co附着力的影响。采用氢等离子体脱碳、磁控溅射镀W、高偏压碳化等方法,在YG6衬底表面形成化学反应型界面,W膜在碳化时和基体WC连为一体,极大地增加了W膜与基体的附着力,明显优于直接镀钨、碳化形成的物理吸附界面。在高负偏压下碳化,能提高表面粗糙度,增加膜与基体机械钳合,而负偏压形核增加核密度,从而增加膜与基体的接触面积,结果极大地提高了金刚石薄膜的附着力。     

氧气流量对MPCVD制备微/纳米双层金刚石膜的影响

应用微波等离子体化学气相沉积(MPCVD)技术,以CH4/H2/Ar为主要气源,成功制备出了微/纳米双层金刚石膜.同时,在纳米膜层生长过程中,通过添加O2辅助气体,研究了不同O2流量对微/纳米金刚石膜生长的影响.结果表明,当O2流量在0 ～ 0.8 sccm范围时,所获得的金刚石膜仍为微/纳米两层膜结构;当氧气流量增加到1.2 sccm时,金刚石膜只有一层微米膜结构;而O2流量在0～ 1.2 sccm范围时,纳米层晶粒尺寸及品质与氧气流量成正比例关系.表明适量引入O2可以促进纳米层晶粒长大和提高膜品质.另外,当O2流量为0.8 sccm,所制备的微/纳米金刚石膜不仅品质好,而且生长率也较高.     

The high deposition of microcrystalline silicon thin film by very high frequency plasma enhanced chemical vapour deposition and the fabrication of solar cells

This paper reports that the intrinsic microcrystalline silicon ($\mu $c-Si:H) films are prepared with plasma enhanced chemical vapour deposition from silane/hydrogen mixtures at 200\du\ with the aim to increase the deposition rate. An increase of the deposition rate to 0.88\,nm/s is obtained by using a plasma excitation frequency of 75\,MHz. This increase is obtained by the combination of a higher deposition pressure, an increased silane concentration, and higher discharge powers. In addition, the transient behaviour, which can decrease the film crystallinity, could be prevented by filling the background gas with Hchemical vapour deposition, plasma deposition, solar cells, crystallinityProgram supported by the State Key Development Program for Basic Research of China (Grant No 2006CB202601), and Basic Research Project of Henan Province in China (Grant No 072300410140).7280N, 7830G, 8115HThis paper reports that the intrinsic microcrystalline silicon ($\mu $c-Si:H) films are prepared with plasma enhanced chemical vapour deposition from silane/hydrogen mixtures at 200\du\ with the aim to increase the deposition rate. An increase of the deposition rate to 0.88\,nm/s is obtained by using a plasma excitation frequency of 75\,MHz. This increase is obtained by the combination of a higher deposition pressure, an increased silane concentration, and higher discharge powers. In addition, the transient behaviour, which can decrease the film crystallinity, could be prevented by filling the background gas with Hchemical vapour deposition, plasma deposition, solar cells, crystallinityProgram supported by the State Key Development Program for Basic Research of China (Grant No 2006CB202601), and Basic Research Project of Henan Province in China (Grant No 072300410140).7280N, 7830G, 8115HThis paper reports that the intrinsic microcrystalline silicon ($\mu $c-Si:H) films are prepared with plasma enhanced chemical vapour deposition from silane/hydrogen mixtures at 200\du\ with the aim to increase the deposition rate. An increase of the deposition rate to 0.88\,nm/s is obtained by using a plasma excitation frequency of 75\,MHz. This increase is obtained by the combination of a higher deposition pressure, an increased silane concentration, and higher discharge powers. In addition, the transient behaviour, which can decrease the film crystallinity, could be prevented by filling the background gas with Hchemical vapour deposition, plasma deposition, solar cells, crystallinityProgram supported by the State Key Development Program for Basic Research of China (Grant No 2006CB202601), and Basic Research Project of Henan Province in China (Grant No 072300410140).7280N, 7830G, 8115HThis paper reports that the intrinsic microcrystalline silicon ($\mu $c-Si:H) films are prepared with plasma enhanced chemical vapour deposition from silane/hydrogen mixtures at 200\du\ with the aim to increase the deposition rate. An increase of the deposition rate to 0.88\,nm/s is obtained by using a plasma excitation frequency of 75\,MHz. This increase is obtained by the combination of a higher deposition pressure, an increased silane concentration, and higher discharge powers. In addition, the transient behaviour, which can decrease the film crystallinity, could be prevented by filling the background gas with Hchemical vapour deposition, plasma deposition, solar cells, crystallinityProgram supported by the State Key Development Program for Basic Research of China (Grant No 2006CB202601), and Basic Research Project of Henan Province in China (Grant No 072300410140).7280N, 7830G, 8115HThis paper reports that the intrinsic microcrystalline silicon ($\mu $c-Si:H) films are prepared with plasma enhanced chemical vapour deposition from silane/hydrogen mixtures at 200\du\ with the aim to increase the deposition rate. An increase of the deposition rate to 0.88\,nm/s is obtained by using a plasma excitation frequency of 75\,MHz. This increase is obtained by the combination of a higher deposition pressure, an increased silane concentration, and higher discharge powers. In addition, the transient behaviour, which can decrease the film crystallinity, could be prevented by filling the background gas with H$_{2}$ prior to plasma ignition, and selecting proper discharging time after silane flow injection. Material prepared under these conditions at a deposition rate of 0.78\,nm/s maintains higher crystallinity and fine electronic properties. By H-plasma treatment before i-layer deposition, single junction $\mu $c-Si:H solar cells with 5.5{\%} efficiency are fabricated.     

硬质合金基体上钛过渡层碳化条件对金刚石薄膜附着力的影响

以WC-6;Co为基体,采用磁控溅射法,在酸蚀后进行氢等离子体脱碳试样上制备Ti过渡层,然后碳化过渡层为TiC.在电子辅助热丝化学气相沉积装置中制备金刚石薄膜.研究碳化条件对金刚石薄膜与基体附着力的影响.结果表明,在700℃左右的低温碳化,TiC结构致密,而在850℃左右的高温碳化,TiC呈疏松的多孔组织,在CH4-Ar等离子体中碳化则850℃左右仍能获得致密的TiC层.在致密的过渡层上沉积的金刚石薄膜具有更高的附着力.     

微波等离子化学气相沉积金刚石膜涂层氮化硅刀具

金刚石的成核和生长影响金刚石膜的质量.本文用自制的一种新型的不锈钢谐振腔型微波等离子CVD设备,等离子直径为76mm,均匀的温度分布使得金刚石膜均匀生长,在不同工艺条件下研究Si3N4陶瓷刀具上金刚石涂层的成核质量,用SEM,Raman检测和分析研究了在Si3N4刀具上高速高质量生长金刚石膜涂层的制备工艺,并检测了涂层刀具的切削性能,切削试验表明,在切削18wt;Si-Al合金时,金刚石涂层刀具比未涂层刀具的使用寿命增多10倍以上.     

大气微波等离子体射流处理H2S废气

利用大气微波等离子体射流(MPJ)技术对H2S气体进行了处理研究。考察了温度、微波功率、载气(Ar)流量及气源总流量对H2S分解效率的影响。实验结果表明,为了有利于H2S的处理,必须将温度控制在一定范围之内;随着微波功率和载气流量的增加,H2S分解率均是先增加后减小;随着气源总流量的增加,H2S分解率逐渐降低。当H2S与Ar气体流量比达到10∶90,总流量为1000 mL/min,微波功率为1000 W时,H2S的分解率达到最佳值91.32%。对处理后得到的固体物质进行拉曼（Raman）光谱和X射线衍射分析（XRD）分析,结果表明回收得到的固体物质为纯度极高的硫。     

常压微波等离子体炬的模拟及硫化氢处理

对常压微波等离子体炬装置及H2S废气的处理进行了研究。介绍了一种具有特殊喷嘴结构的微波等离子体炬装置,模拟了不同喷嘴结构下谐振腔中微波电场的强度及分布,在此基础上,进行了H2S废气处理的实验研究。结果表明:采用新型喷嘴结构在喷嘴尖端产生的电场强度和分布更利于等离子体炬的激发,微波功率为500 W时,喷嘴尖端处的电场强度在1.5×106 V/m以上,远大于氩气的击穿电场强度,能有效地激发等离子体炬;当H2S气体与Ar气体流量比为10∶90,总流量为1000mL/min,微波功率为1000 W时,H2S的转化率最大达91.32%;大气微波等离子体炬能有效地处理H2S废气。实验结果证明了模拟结果的正确性和装置的有效性。     

Effects of deposition pressure and plasma power on the growth and properties of boron-doped microcrystalline silicon films

Using diborane as doping gas, p-doped μc-Si：H layers are deposited by using the plasma enhanced chemical vapour deposition （PECVD） technology. The effects of deposition pressure and plasma power on the growth and the properties of μc-Si：H layers are investigated. The results show that the deposition rate, the electrical and the structural properties are all strongly dependent on deposition pressure and plasma power. Boron-doped μc-Si：H films with a dark conductivity as high as 1.42 Ω^-1·cm^-1 and a crystallinity of above 50% are obtained. With this p-layer, μc-Si：H solar cells are fabricated. In addition, the mechanism for the effects of deposition pressure and plasma power on the growth and the properties of boron-doped μc-Si：H layers is discussed.     

MWPCVD低温合成纳米碳管的生长机理

The synthesis of carbon nanotubes (CNTs) at low temperature has received a great deal of attention and be-comes a challenging issue. But few model which accounts for the growth of CNTs is suited for the synthesis of CNTs by microwave plasma chemical vapor deposition (MWPCVD) at low temperature because most researchers conclude that the growth mechanism is determined by the catalyst-supporter interaction while ignored the diffusion of carbon in the catalyst. In this paper, under the catalytic effect of cobalt supported by SiO₂ and Al₂O₃, CNTs are synthe-sized by MWPCVD at about 500℃, and tip-growth, the model which accounts for the catalytic growth of CNTs is outlined. It is the temperature difference between the upper and bottom of the catalytic particle that results in the diffusion of carbon atoms from upper to the bottom, and precipitation of saturated carbon on the bottom surface to form CNTs.