Production of D-lactic acid by bacterial fermentation of rice starch

D-Lactic acid was synthesized by the fermentation of rice starch using microorganisms. Two species: Lactobacillus delbrueckii and Sporolactobacillus inulinus were found to be active in producing D-lactic acid of high optical purity after an intensive screening test for D-lactic acid bacteria using glucose as substrate. Rice powder used as the starch source was hydrolyzed with a combination of enzymes: alpha-amylase, beta-amylase, and pullulanase to obtain rice saccharificate consisting of maltose as the main component. Its average gross yield was 82.5%. Of the discovered D-lactic acid bacteria, only Lactobacillus delbrueckii could ferment both maltose and the rice saccharificate. After optimizing the fermentation of the rice saccharificate using this bacterium, pilot scale fermentation was conducted to convert the rice saccharificate into D-lactic acid with a D-content higher than 97.5% in a yield of 70%. With this yield, the total yield of D-lactic acid from brown rice was estimated to be 47%, which is almost equal to the L-lactic acid yield from corn. The efficient synthesis of D-lactic acid can open a way to the large scale application of high-melting poly(lactic acid) that is a stereocomplex of poly(L-lactide) and poly(D-lactide). Schematic representation of the production of D-lactic acid starting from brown rice as described here.     

Structural Characterization and Enzymatic Degradation of α‐, β‐, and γ‐Crystalline Forms for Poly(β‐propiolactone)

A structural comparison of three different crystalline forms of poly(β‐propiolactone) (PPL) was carried out by wide‐angle X‐ray diffraction, Fourier‐transform infrared spectroscopy, and differential scanning calorimetry. The α‐form in a hot‐drawn and annealed film represents a 2₁ helix conformation. The β‐form in a cold‐drawn and annealed film represents a planar zigzag conformation. The γ‐form in an oriented sedimented mat of solution‐grown chain‐folded lamellar crystals also implies a planar zigzag conformation. The solution‐cast film depicts similar outlines with the γ‐form in lamellar crystals in all the experimental measurements, suggesting that the molecular chain in the solution‐cast film has a planar zigzag conformation. While elongation at break decreased, tensile strength and Young's modulus increased with an increase in the crystallinity, independent of the crystalline forms. The influence of the enzymatic degradation of these crystal structures has been investigated by using an extracellular PHB depolymerase purified from Ralstonia pickettii T1. The rate of degradation was in the order of β‐form > α‐form > solution‐cast (γ‐form) film, and the different surface morphologies after partial enzymatic degradation were observed in scanning electron micrographs. It is suggested that the crystal structure is one of the important factors for determining the rate of degradation together with crystallinity.

Enzymatic degradation profiles of poly(β‐propiolactone) films.     

Biosynthesis of polyhydroxyalkanoate (PHA) copolymer from fructose using wild-type and laboratory-evolved PHA synthases

Eleven laboratory-evolved polyhydroxyalkanoate (PHA) synthases which originated from Pseudomonas sp. 61-3 enzyme (PhaC1(Ps)), together with the wild-type enzyme, were applied for PHA synthesis from fructose using Ralstonia eutropha PHB(-)4 as a host strain. The evolved PhaC1(Ps) mutants had amino acid substitution(s) at position 325 and/or position 481. In these mutants, serine-325 (S325) was replaced by cysteine (C) or threonine (T), while glutamine-481 (Q481) was replaced by lysine (K), methionine (M) or arginine (R). All recombinant strains harboring the genes of the evolved PhaC1(Ps) mutants produced a significantly increased amount of PHA (55-68 wt.-%) compared with the one harboring the wild-type gene (49 wt.-%). Particularly, those evolved PhaC1(Ps) mutants having multiple amino acid substitutions showed higher activities for PHA synthesis. Characterization of the PHA by NMR spectroscopy revealed that they were copolymers consisting of (R)-3-hydroxybutyrate (98-99 mol-%) and medium-chain-length comonomers (1-2 mol-%). This study also confirmed that amino acid substitution at position 481 in PhaC1(Ps) led to an increasing molecular weight of PHA. The number-average molecular weight (Mn) of PHA (Mn = 240,000) synthesized by the evolved PhaC1(Ps) (Q481K) mutant was 4.6-fold greater than that (Mn = 52,000) synthesized by the wild-type enzyme.     

Crystal structure, thermal behavior and enzymatic degradation of poly(tetramethylene adipate) solution-grown chain-folded lamellar crystals

Solution-grown chain-folded lamellar single crystals of poly(tetramethylene adipate) (PTMA) were prepared from a dilute solution of 2-methyl-1-propanol by isothermal crystallization. PTMA crystals were hexagonal-shaped and polyethylene decoration of the crystals resulted in a "six cross-sector" surface morphology and showed that the average direction of chain folding is parallel to the crystal growth planes of [110] and [010]. Chain-folded lamellar crystals gave well-resolved electron diffraction diagrams corresponding to all the equatorial reflections of the X-ray fiber diagram obtained from stretched PTMA melt-quenched film (beta structure). The unit cell parameters of the beta structure of PTMA were determined as a = 0.503 nm, b = 0.732 nm and c (fiber axis) = 1.442 nm with an orthorhombic crystal system. The fiber repeat distance is appropriate for an all-trans backbone conformation for the straight stems. The setting angle, with respect to the a axis, is +/-46 degrees for the corner and center chains. Thermal behavior of lamellar crystals has been investigated by means of transmission electron microscopy (TEM) and atomic force microscopy (AFM). The lamellar thickness at the edges of the crystal increased after thermal treatment with taking the molecular chains into recrystallization parts; the holes then opened up at the thickening front of the crystal. The morphological changes of lamellar crystals after enzymatic degradation by Lipase type XIII from Pseudomonas sp. and water-soluble products were characterized by TEM, AFM, gel permeation chromatography, high performance liquid chromatography and fast atom bombardment mass spectrometry. The degradation progressed mainly from the edges of the lamellar crystals without decreasing the molecular weights and the lamellar thicknesses. The central portion of single crystals was often degraded by enzymatic attacks. This result combined with thermal behavior indicates that the loosely chain-packing region exists inside the single crystal, and that molecular chains in this region have higher mobility against thermal and enzymatic treatments.     

Morphologies and enzymatic degradability of melt-crystallized poly(3-hydroxybutyric acid-Co-6-hydroxyhexanoic acid)

The films of poly[(R)-3-hydroxybutyric acid-co-10mol% 6-hydroxy-hexanoic acid] (P[(R)-3HB-co-6HH]) were prepared by melt-crystallized method at various crystallization temperatures. The morphologies and properties of melt-crystallized films were characterized by means of x-ray diffraction, differential scanning calorimetry, optical microscopy, and scanning electron microscopy. All of the melt-crystallized films showed the banded spherulite morphology. The enzymatic degradation of melt-crystallized films was carried out at 37 °C in an aqueous solution (pH 7.4) of PHB depolymerase from Alcaligenes faecalis. The rate of enzymatic erosion was strongly dependent on the crystallinity of films, and the highest rate was as large as 2.15 mg·h⁻¹·cm⁻². After enzymatic degradation, the banded morphology of P[(R)-3HB-co-6HH] spherulites was visible, suggesting that PHB depolymerase predominantly hydrolyzes polymer chains on the edges of crystalline lamellar stacks.     

Surface and morphological characterization of polysiloxane-block-polyimides

Two series of polysiloxane-block-polyimides were synthesized by the method of solution imidization of the polyamic acids prepared from the dianhydride/diamine combinations of 3,3′,4,4′-diphenylsulfonetetracarboxylic dianhydride (DSDA)/2,2-bis[4-(4-aminophenoxy) phenyl] propane (BAPP) (Series A) and 3,3′,4,4′-benzophenonetetracarboxylic dianhydride (BTDA)/bis[4-(3-aminophenoxy) phenyl] sulfone (BAPSM) (Series B) with three kinds of w-diamino-poly(dimethylsiloxane) with different number-average molecular weight added as a part of diamine. These polysiloxane-block-polyimides, having various compositions and chain lengths of the polysiloxane segments, were subjected to solution casting to prepare their films, and their surface and interface properties were analyzed by contact angle, XPS, AFM, and SEM. It was found that the surface tension and surface topography were greatly influenced by the composition and molecular weight of the polysiloxane segments because of their surface enrichment, which was affected by the environment and substrate with which the copolyimides had contacted. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2239–2251, 1997     

Microbial synthesis,physical properties,and biodegradability of polyhydroxyalkanoates

Poly((R)-3-hydroxybutyrate), P(3HB), is produced by Alcaligenes eutrophus from fructose or butyric acid. The kinetics and mechanism of P(3HB) biosynthesis are presented. Four types of copolymers, poly(3-hydroxybutyrate-co-3-hydroxyvalerate), poly (3-hydroxybutyrate-co-3-hydroxypropionate), poly (3-hydroxybutyrate-co-3-hydroxyhexanoate), and poly (3-hydroxybutyrate-co-4-hydroxybutyrate), are produced by several bacterial strains from various carbon substrates. These microbial polyesters are biodegradable thermoplastics whose physical properties can be regulated by varying the molecular structure and composition of copolymers.