冷动力喷涂法制备钨和钨合金涂层 及其涂层的计算模拟

采用冷动力喷涂法以纯钨和钨-镍-铁合金为原料在铜合金基体上制备了钨涂层和钨-镍-铁涂层. 研究了冷喷涂过程中钨粉粒径、喷涂距离等因素对涂层性能的影响. 用扫描电子显微镜分析了涂层的表面、断面微观结构, 并用原子力显微镜测量了涂层的粗糙度. 此外, 计算了冷喷涂过程中粉末颗粒的实际速度, 并采用有限元分析软件ANSYS/LS-DYNA模拟了冷喷涂过程中颗粒撞击基体时的变形情况.     

Consecutive induction melting of nickel-based superalloy in electrode induction gas atomization

The crucible-free electrode induction melting gas atomization(EIGA) technology is an advanced technology for preparing ultra-clean nickel-based superalloy powders. One of the key issues for fabricating powders with high quality and yield is the consecutive induction melting of a superalloy electrode. The coupling of a superalloy electrode and coil,frequency, output power, and heat conduction are investigated to improve the controllable electrode induction melting process. Numerical simulation results show that when the coil frequency is 400 kHz, the output power is 100 kW, superalloy liquid flow with a diameter of about 5 mm is not consecutive. When the coil frequency is reduced to 40 kHz, the output power is 120 kW, superalloy liquid flow is consecutive, and its diameter is about 7 mm.     

Enhancement in Thermoelectrical Power Factor of N-Type Si80Ge20 Alloys

Influences of the carrier concentration and mobility of heavily doped n-type Si80 Ge20 alloys on the thermoelectrical power factor are investigated. The experimental results indicate that thermoeleetrieal power factors of 32- 36μWem-1K^-2 eouM be consistently achieved with carrier concentrations of 2.1-2.9 × 10^20cm^-3 and carrier mobilities of 36-40 cm^2 V^-1s^-1. However, many samples with suitable carrier concentrations do not always have high mobilities and high power factors. Some possible explanations for this behaviour are discussed.     

中能高浓度氦离子注入对钨微观结构的影响

采用15 keV, 剂量1×10¹⁷/cm², 温度为600 ℃氦离子注入钨, 分别以块体钨研究氦离子对钨的表面损伤; 以超薄的钨透射电镜样品直接注入氦离子, 研究该条件下钨的微观结构变化, 以了解氦离子与钨的相互作用过程; 采用扫描电子显微镜、聚焦离子束扫描显微镜、透射电子显微镜、高分辨透射电子显微镜等分析手段研究氦离子注入对钨表面显微结构的影响及氦泡在钨微观结构演化中的作用.     

Atomic origins of solid helium bubbles in tungsten

Solid helium bubbles were directly observed in the helium ion implanted tungsten（W）, by different transmission electron microscopy（TEM） techniques at room temperature. The diameters of these solid helium bubbles range from1 nm to 8 nm in diameter with the mean bubble size about 3 nm. The selected area electron diffraction（SAED） and fast Fourier transform（FFT） images revealed that solid helium bubbles possess body-centered cubic（bcc） structure with a lattice constant of 0.447 nm. High-angle annular dark-field scanning transmission electron microscopy（HAADF-STEM）images further confirmed the existence of helium bubble in tungsten. The present findings provide an atomic level view of the microstructure evolution of helium in the materials, and revealed the existence of solid helium bubbles in materials.     

喷射成型FGH4095静态再结晶组织特征

为了研究喷射成型FGH4095高温合金经热等静压、近等温锻后固溶热处理的组织特征,采用喷射成型高温合金,经1170℃,120 MPa,3 h热等静压和75%压缩量的近等温锻,经1120℃,1140℃,1160℃保温10,20,40 min固溶热处理,再经油淬后研究其再结晶过程及晶粒尺寸、析出相的变化规律.结果表明,固溶温度强烈影响静态再结晶过程及固溶后的组织.在1120℃下固溶20 min,由于区域化的不完全再结晶,可形成项链组织;1140℃下固溶40 min可基本完成再结晶,并得到细化的再结晶组织,平均晶粒尺寸约为8μm;1160℃下固溶10 min即可基本完成再结晶,晶粒尺寸长大到约18μm.     

Hot corrosion behavior of the spray-formed nickel-based superalloy

An investigation of low temperature hot corrosion is carried out on a spray-formed nickel-based superalloy FGH100pre-coated with Na_2SO_4~- NaCl at 700℃ for 100 h. Mass gain measurement, x-ray diffraction, scanning electron microscopy, and energy dispersive x-ray spectroscopy are used to study the corrosion behavior. Results reveal that corrosion behavior follows a sequence, that is, first rapidly proceeding, then gradually slowing down, and finally forming an outer layer composed of different types of oxides and an inner layer mainly comprised of sulfides. In-depth analysis reveals that the hot corrosion of FGH100 is a combined effect of oxidation-sulfidation and transfer of oxides.     

前端聚合制备多孔聚丙烯酰胺水凝胶——溶剂和引发剂对反应和产物的影响

利用前端聚合结合发泡工艺制备了孔结构可调控的聚丙烯酰胺多孔水凝胶.研究发现溶剂和引发剂浓度变化对聚合前端的移动及形成的产物性能有重要影响.增加溶剂用量,聚合前端的移动速度和聚合前端最高温度下降,产物孔径增大,孔壁变厚,材料吸水溶胀性能降低;增加引发剂浓度,聚合前端移动速度显著加快,最高温度升高,产物的孔体积和溶胀率先增加后减小.     

Controllable preparation of tungsten/tungsten carbide nanowires or nanodots in nanostructured carbon with hollow macroporous core/mesoporous shell

Large scale tungsten nanowires and tungsten nanodots are prepared in a controllable way. The preparation is based on mechanisms of chemical vapor transportation and phase transformation during the reduction of ammonium metatungstate (AMT) in H₂. The AMT is first encapsulated into the hollow core of nanostructured carbon with hollow macroporous core/mesoporous shell (NC-HMC/MS) and forms nanorods, which are the precursors of both tungsten nanowires and tungsten nanodots. Just by controlling H₂ flow rate and heating rate in the reduction process, the AMT nanorods could turn into nanowires (under low rate condition) or nanodots (under high rate condition). Besides, via heat treatment at 1200℃, the as-obtained nano-sized tungsten could convert into W₂C nanorods or WC nanodots respectively. Furthermore, the diameter of the as-obtained tungsten or tungsten carbide is confined within 50 nm by the NC-HMC/MS, and no agglomeration appears in the obtained nanomaterials.     

氮气喷射成形FGH4095的组织特征

以氮气为雾化气体采用喷射成形工艺制备了FGH4095高温合金沉积坯, 记录了沉积过程坯体表面温度曲线, 并采用定量金相法、排水法测试了坯体致密度, 观察了坯体晶粒及γ'相的形貌. 结果表明采用氮气作为雾化介质进行喷射成型喷射沉积坯基体致密度可达99%以上, 但也存在着较大的(1—2μm)的气孔, 经热等静压和近等温锻后宏观气孔闭合, 氮以尺寸不超过1 μm的碳氮化物形式存在. 喷射沉积坯以等轴晶组织为主, 坯体内部平均晶粒尺寸约为20—40 μm, 近表面区域晶粒较细, 约为13 μm; 一次γ' 相多数呈尺寸约0.3—0.5 μm不规则块状形貌. 喷射成形坯组织结构的形成与喷射成形过程的降温过程有密切关系.