7.
Catalyst formation kinetics of a ferrocene‐containing homopolymer, polyferrocenylethylmethylsilane (PFEMS), is investigated as it relates to the catalysis of single walled carbon nanotubes (SWNTs) through a chemical vapor deposition (CVD) process. The formation and efficiency of the PFEMS‐based iron catalyst is compared with that of the corresponding polystyrene (PS)‐
b‐PFEMS diblock copolymer. The PFEMS homopolymer contains 23 wt % iron, while PS‐
b‐PFEMS, with a 25 vol % PFEMS content, is only 6% iron. Despite its lower iron content, spin‐cast PS‐
b‐PFEMS films on SiO
2/Si substrates produce more active iron sites than spin‐cast PFEMS films during CVD growth of SWNTs. This is related to the self‐assembly of the block copolymer, where PFEMS domains are well dispersed in the PS matrix, which degrades at a CVD temperature of 920 °C to leave catalytically active elemental iron behind. On the contrary, the pure PFEMS films contain a high percentage of iron and silicon, which tend to transform into ceramic‐coated iron at this high temperature, thus rendering the iron inactive towards SWNT growth. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 758–765, 2007
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