Phase structure and viscoelastic properties

The phase structure and dynamic mechanical properties of three polypropylene/polystyrene (PP/PS) systems of similar composition but various dispersion of the minor PS component have been examined. Two different PP/PS systems were prepared by polymerization of styrene (ST) molecularly dispersed in PP matrices (with the same initial structure) under the conditions leading to a linear or crosslinked PS component. The third PP/PS system has been prepared blending the homopolymers in the molten state. Studies of materials containingin situ polymerized PS revealed nanoscale phase separation of PS (atomic force microscopy) and pointed to the presence of physical entanglements between PS and non-crystalline phase of PP (DSC, dynamic mechanical analysis). The PS component in material prepared by melt mixing appeared to be completely phase-separated into micron-sized domains. Dynamic mechanical analysis revealed also the dependence of viscoelastic behavior of the PP/PS systems on dispersion of the PS inclusions and on the nature of the interface.     

Surface activity of myristic acid in the poly(methyl methacrylate)/supercritical carbon dioxide system

To confirm the surface activity of myristic acid in the dispersion polymerization of vinyl monomers in scCO2, the interfacial tension (IFT) at the polymer/supercritical carbon dioxide (scCO2) interface has been measured. For the IFT measurements, a high-pressure pendant drop apparatus was constructed. The IFT data was obtained by the axisymmetric drop shape analysis of melt polymer droplets formed at the tip of a capillary. The reliability of the apparatus was confirmed by measuring the IFT of polystyrene (PS)/scCO2 and polypropylene (PP)/CO2 systems. The IFT of the poly(methyl methacrylate) (PMMA)/scCO2 system with and without myristic acid was also measured. The IFT decreased on addition of myristic acid. The magnitude of the IFT depression due to the myristic acid was comparable to that of PS/scCO2 systems with the block copolymer surfactant, PS-b-poly(fluorooctyl acrylate). The surface activity of the myristic acid was confirmed by the decrease of IFT.     

ENHANCED MECHANICAL PROPERTIES OF POLYPROPYLENE/SILICA NANOCOMPOSITES WITH SURFACE MODIFICATION OF NANO-SILICA VIA IN SITU COPOLYMERIZATION OF METHYL METHACRYLATE AND BUTYL ACRYLATE

Nano-sized silica particles were modified with methacryloxy-propyltrimethoxysilane(MPS) followed by in situ copolymerization of methyl methacrylate(MMA) and butyl acrylate(BA).These modified nanoparticles were compounded with polypropylene(PP) to prepare PP/silica nanocomposites.PMMA grafted on nano-silica enhances the dispersion of the nanoparticles and interfacial adhesion,decreases the size of PP spherulites in nanocomposites and leads to increasing the Young's modulus and toughness of PP/silica nanoc...     

Compatabilization of polystyrene/polypropylene blends by styrene–butadiene block copolymers with differing polystyrene block lengths

Compatibilization of polystyrene/polypropylene (PS/PP) blends, by use of a series of butadiene–styrene block copolymers was studied by means of small‐angle X‐ray scattering (SAXS) and transmission electron microscopy (TEM). The compatibilizers used differ in molar mass and the number of blocks. It was shown that the ability of a block copolymer (BC) to participate in the formation of an interfacial layer (and hence in compatibilization) is closely associated with the molar mass of styrene blocks. If the styrene blocks are long enough to form entanglements with the styrene homopolymer in the melt, then the BC is trapped inside this phase of the PS/PP blends, and its migration to the PS/PP interface is difficult. In this case, the BC does not participate in the formation of the interfacial layer nor, consequently, in the compatibilization process. On the other hand, the BC's with the molar mass of the PS blocks below the critical value are proved to be localized at the PS/PP interface. This preferable entrapping of some styrene–butadiene BC's in the PS phase of the PS/PP blend is, of course, connected to the differing miscibility of the BC blocks with corresponding components of this blend. Although the styrene block is chemically identical to the styrene homopolymer in the blend, the butadiene block is similar to the PP phase. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1647–1656, 1999     

Foaming behavior of polypropylene/polystyrene blends enhanced by improved interfacial compatibility

A series of polypropylene (PP)/polystyrene (PS) blends were prepared by solvent blending with PS‐grafted PP copolymers (PP‐g‐PS) having different PS graft chain length as compatibilizers. The interfacial compatibility was significantly improved with increasing PS graft chain length until the interface was saturated at PS graft chain length being 3.29 × 10³ g/mol. The blends were foamed by using pressure‐quenching process and supercritical CO₂ as the blowing agent. The cell preferentially formed at compatibilized interface because of low energy barrier for nucleation. Combining with the increased interfacial area, the compatibilized interface lead to the foams with increased cell density compared to the uncompatibilized one. The increase in interfacial compatibility also decreased the escape of gas, held more gas for cell growth, and facilitated the increase in expansion ratio of PP/PS blend foams. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1641–1651, 2008     

Effect of a sorbitol nucleating agent on fractionated crystallization of polypropylene droplets

The effect of a sorbitol nucleating agent on crystallization of polypropylene (PP) in droplets was studied. Layer‐multiplying coextrusion was used to fabricate assemblies of 257 layers, in which PP nanolayers alternated with thicker polystyrene (PS) layers. The concentration of a commercial nucleating agent, Millad 3988 (MD) in the layers was varied up to 2 wt %. When the assembly was heated into the melt, interfacial driven breakup of the 12 nm PP layers produced a dispersion of submicron PP particles in a PS matrix. Analysis of optical microscope images and atomic force microscope images indicated that the particle size was not affected by the presence of MD. The crystallization behavior of the particle dispersion was characterized by thermal analysis. In the absence of a nucleating agent, the submicron particles crystallized almost exclusively by homogeneous nucleation at about 40 °C. Addition of a nucleating agent to the PP layers offered a unique opportunity to study the nature of heterogeneous nucleation. Nucleation by MD resulted in fractionated crystallization of the submicron PP particles. The concentration dependence of the multiple crystallization exotherms was interpreted in terms of the binary polypropylene‐sorbitol phase diagram. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1788–1797, 2007     

Combined effect of compatibilizer and carbon nanotubes on the morphology and electrical conductivity of PP/PS blend

In this work, maleic anhydride grafted styrene–ethylene–butadiene–styrene copolymer (SEBS‐g‐MA) and carbon nanotubes (CNTs) were introduced into the immiscible polypropylene/polystyrene (PP/PS) blend. Among the three polymer components, SEBS‐g‐MA has the strongest affinity to CNTs; thus, it exhibits dual effects to adjust the phase morphology of the blends and the dispersion state of CNTs in the blends. The experimental observations obtained from morphology characterizations using scanning electron microscope and transmission electron microscope confirm the selective localization of CNTs at the interface of the immiscible PP/PS blend. As a consequence, largely decreased percolation threshold is achieved when most of CNTs are selectively localized at the interface region between PP and PS. Copyright © 2014 John Wiley & Sons, Ltd.     

PREFERENTIAL INTERCALATION BEHAVIOR OF CLAY AND ITS EFFECT ON THE THERMAL DEGRADATION IN IMMISCIBLE PP/PS BLENDS

The typical immiscible PP/PS blend based clay nanocomposites were prepared via melt blending.The dispersion of clay was determined by X-ray diffraction (XRD) and transmission electron microscopy (TEM).Thermal stability and dynamic mechanical properties were measured by thermogravimetrical analysis (TGA) and dynamic mechanical analysis (DMA),respectively.Preferential intercalation behavior of clay in PP/PS blends was found.The dispersion of clay is significantly influenced by the polarity of PP and PS,mea...     

PP/PS共混体系相结构形成与演变

以连续共混过程中间歇出料法研究了聚丙烯(PP)/聚苯乙烯(PS)体系共混过程中的扫描电镜图样演化过程,利用小角激光散射(SALS)证明了PP/苯乙烯-乙烯-丙烯嵌段共聚物(SEP)/PS体系的部分相容性,同时说明SALS研究聚合物熔体动态过程的有效性.针对扫描电镜图样,用重心粒径dg这一结构参数研究了PP/PS体系共混过程,利用分布函数求取了分散相PP分形维数,对共混过程中相分散进行了研究.     

Elucidation of protein adsorption behavior on polymeric surfaces: toward high-density, high-payload protein templates

The elucidation of protein adsorption behavior on polymeric surfaces is very important, since their use as arrays and carriers of biomolecules is ever growing for a wide variety of bioapplications. We evaluate protein adsorption characteristics on chemically homogeneous and heterogeneous polymeric surfaces by employing polystyrene-block-polymethylmethacrylate (PS-b-PMMA) diblock copolymer, PS homopolymer, PMMA homopolymer, and PS/PMMA blend as protein templates. We also investigate distance-dependent protein adsorption behavior on the interfacial region between PS and PMMA. We observe selective protein adsorption exclusively onto PS areas for the chemically heterogeneous PS-b-PMMA and PS/PMMA blend templates. On blend films, protein adsorption is highly favored on the PS regions located near the PS:PMMA interface over that on the PS areas situated away from the interface. Protein density on PS domains is inversely proportional to the separation distance between two neighboring PS:PMMA interfaces. We also observe a higher protein density on the PS-b-PMMA than on the PS or PMMA homopolymer templates. This effect is due to the fact that chemically heterogeneous PS-b-PMMA presents periodically spaced PS:PMMA interfaces on the nanometer scale, whereas no such interfaces are present on homopolymer films. The density of protein molecules on the heterogeneous PS-b-PMMA surface is approximately 3-4-fold higher than on the homogeneous PS surface for the identical experimental conditions. These results demonstrate that self-assembling, chemically heterogeneous, nanoscale domains in PS-b-PMMA diblock copolymers can be used as excellent, high-payload, high-density protein templates. The unique advantages of the diblock copolymer may prove the spontaneously constructed protein nanotemplates to be highly suitable as functional substrates in many proteomics applications.     

Polypropylene/polystyrene/clay blends prepared by an innovative eccentric rotor extruder based on continuous elongational flow: Analysis of morphology,rheology property,and crystallization behavior

The polypropylene (PP)/polystyrene (PS)/montmorillonite (MMT) blends were prepared by an innovative eccentric rotor extruder based on continuous elongational flow. Addition of MMT nanoparticles was found to reduce the PS droplet size and improve the compatibility of PP/PS. The MMT nanoparticles had clear intercalation and/or exfoliation structures and were located mostly at the interface of PP/PS. It was found that the intercalation and exfoliation of MMT was finished under the synergy of interfacial interaction and tensile deformation so that we called the mechanism as “MMT exfoliation mechanism induced by synergy of interface and tensile deformation”. The rheological analysis showed that incorporation of MMT led to an increase in complex viscosity to an optimum level (5 wt%), after which any further increase in MMT concentration decreased the complex viscosity. Moreover, the degree of crystallinity of blends was controlled by the heterogeneous nucleation effect of MMT and the inhibition effect of PS.     

RHEOLOGICAL BEHAVIOR OF KAOLIN TOUGHENED POLYPROPYLENE COMPOSITES

The relation between the rheological behavior and various interfacial properties ofKaolin rigid particle toughened polypropylene (PP / Kaolin) composites were studied bymeans of parallel-plate rheometer, melt flow rate apparatus, scanning electron microscopy(SEM) and other testing methods. The results show that addition of interfacial modffier toPP/Kaolin composites is advantageous to homogeneous dispersion of filler in PP matrix,formation of flexible interlayer between Kaolin particles and PP matrix and Amprovementof the melt processibility of the composites.     

The influence of nano‐PS particle on structure evolution and electrical properties of PP/PS

The polypropylene‐g‐polystyrene (PP‐g‐PS) copolymers with different grafting ratios are used as compatibilizers to control the size of polystyrene (PS) particles at nanometer scale in polypropylene (PP) matrix. Then the PP/PS insulating nanocomposites (containing 10 wt % PS calculated from PS and PP‐g‐PS) are manufactured. With the increase in grafting ratio of PP‐g‐PS, the size of PS particle is reduced and the interfacial adhesion is enhanced. Meanwhile, the dielectric properties, DC breakdown strength and volume resistivity are increased with the decreasing of PS particle size. The spherulite size of PP is decreased and the boundary between crystals and amorphous regions is blurred or even disappears due to the presence of PS nanoparticles. This evolution of PP structure is attributed to the serious entanglements of PP and PS molecular chains. Finally, the correlation between morphological structure and electrical properties is ultimately established based on the in‐depth understanding of the molecular chain movement, crystal structure, and phase morphology. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 706–717     

纳米CaCO_3/相容剂/PP中的界面相互作用研究

采用不同相容剂(PP-g-MAH、POE-g-MAH和EVA-g-MAH)制备了不同界面相互作用的纳米CaCO3(CC)/相容剂/PP体系,研究了相容剂/PP和相容剂/CC界面相互作用对PP/CC的结晶形态、结晶行为、熔融特性和力学性能的影响.观察到PP/CC界面相互作用提高PP结晶温度和PP/CC的模量和冲击强度,但降低了屈服强度.相容剂/CC界面相互作用进一步提高了PP/CC的结晶温度.PP/相容剂界面相互作用取决于PP与相容剂相容性.PP/PP-g-MAH相容性高有利于提高PP/CC的异相成核作用和PP/CC屈服强度和模量,但降低冲击强度.PP/POE-g-MAH部分相容对相容剂/CC界面的异相成核作用、PP/CC屈服强度和模量影响不大,可明显提高冲击强度.但PP/EVA-g-MAH不相容导致PP/CC冲击强度明显降低.     

Effect of polystyrene-grafted multi-walled carbon nanotubes on the viscoelastic behavior and electrical properties of polypropylene-based nanocomposites

In this work, a free-radical grafting method was used to modify multi-walled carbon nanotubes (MWNT) to improve their dispersion in a polymer matrix by use of a compounding technique. By free-radical grafting for in-situ polymerization, MWNT agglomerates are turned into a networked micro-structure, which in turn builds up a strong interfacial interaction with the polymeric matrix during the mixing procedure. Polystyrene (PS)-MWNT with a hairy rod nanostructure were synthesized by in-situ free-radical polymerization of styrene monomer on the surface of MWNT. PS-MWNT/polypropylene (PP) nanocomposites were prepared by melt mixing. The effect of polystyrene-grafted multi-walled carbon nanotube (PS-MWNT) content on the rheological properties of the polypropylene (PP)-based nanocomposites was investigated. Surface characteristics of PS-MWNT were investigated by infrared spectroscopy, Raman spectroscopy (FT-Raman), thermogravimetric analysis, and transmission electron microscopy. The rheological properties of the PS-MWNT/PP composites were confirmed by rheometry. The complex viscosity of the PS-MWNT/polypropylene (PP) nanocomposites increased with increasing PS-MWNT content, primarily because of an increase in the storage modulus G??. In-situ-polymerized PS-MWNT were uniformly distributed in the PP matrix. In addition, the PS-MWNT were interconnected in the PP matrix and then formed PS-MWNT networks, resulting in the formation of a conducting network. Therefore, compared with samples with pristine MWNT, PS-MWNT-reinforced samples have lower conductivity as a resulting of PS grafting on the surface of MWNT.     

Modification of Interfacial Interaction of PBT/PP Blends by Adding Main-chain Liquid Crystalline Ionomer with Sulfonic Group

A main-chain liquid crystalline ionomer(MLCI)containing sulfonic group was synthesized by an interfacial condensation reaction.The MLCI was blended with polybutylene terephthalate(PBT)and polypropylene...     

Morphology of Compatibilized Ternary Blends

In this work, the evolution of the morphology of polypropylene/polystyrene/poly(methyl metacrylate) (PP/PS/PMMA) blends to which graft copolymers polypropylene-graft-polystyrene (PP-g-PS) of 2 compositions (55/45 and 70/30), polypropylene-graft-poly(methyl metacrylate) (PP-g-PMMA), or styrene-block-(ethylene- co-butadiene)-block-styrene (SEBS) was added has been studied. The ternary blends morphologies were predicted using phenomenological models that predict the morphology of ternary blends as a function of the interfacial tension between the blend components (spreading coefficient and free energy minimization). All blends studied presented a core-shell morphology with PS as shell and PMMA as core. The addition of PP-g-PS or SEBS resulted in a reduction of the size of the PS shell phase and, the addition of PP-g-PMMA did not seem to have any effect on the diameter of PMMA. The difference observed between the different morphologies relied on the number of droplets of core within the shell. All the phenomenological models predictions corroborated the experimental results, except when PP-g-PMMA was added to the blend.     

Effect of Polymer End Group on the Morphology of Polystyrene/Poly(methyl methacrylate) Composite Particles Prepared by the Solvent Evaporation Method

Summary: The effect of polymer end group on the morphology of polystyrene (PS)/poly(methyl methacrylate) (PMMA) composite particles was investigated on the basis of experimental observations and theoretical predictions. Both polymers with potassium persulfate (KPS)-derived hydrophilic end group(s) and 2,2′-azobis(isobutyronitrile) (AIBN)-derived hydrophobic end group(s) were synthesized by emulsifier-free emulsion polymerizations and solution polymerizations, respectively. Composite particles with the same end groups were prepared by release of toluene from PS/PMMA/toluene (1/1/24, w/w/w) droplets dispersed in an aqueous solution of sodium dodecyl sulfate (SDS). At a low SDS concentration, when the polymers with KPS-derived end group(s) were employed, acornlike particles were formed. On the other hand, when the polymers with AIBN-derived end group(s) were used, particles having a dimple were obtained. The interfacial tensions between toluene solutions of the polymers and SDS aqueous medium were lower for KPS-derived end group(s) than for AIBN-derived end group(s), and the difference was much larger for PS phase than PMMA phase. The predicted morphologies obtained from calculation of the minimum total interfacial free energy using the interfacial tensions agreed well with the experimentally observed morphologies in both cases. Moreover, the morphology of PS/PMMA composite particles with different end groups was also examined.     

STUDIES ON THE INTERFACIAL ADHESION BETWEEN FUNCTIONALIZED POLYPROPYLENE AND POLYAMIDE 1010*

The interface behavior of polyamide 1010 (PA1010) and polypropylene (PP) was studied. In orderto improve their interfacial adhesion, functional PP was prepared by means of grafting glycidyl methacrylate(GMA) on PP main chains and used instead of plain PP. Several technological characterizations wereperformed here on their interfaces. ESCA was used to confirm that some kind of reaction occurred betweenend groups of PA1010 and epoxy species of PP-g-GMA. The peel test was adopted to measure interfacialadhesion. It was found that the fracture energy of interfaces between PA1010 and PP-g-GMA wasdramatically increased with the content of GMA. Their interfaces were observed as being blurred by usingSEM and TEM and a crack that could be seen in the case of the interfaces of the PA1010 and the plain PPdisappeared.     

The outstanding ability of nanosilica to stabilize dispersions of Nylon 6 droplets in a polypropylene matrix

The effectiveness of hydrophobically modified nanosilica (NS) as interfacial modifying agent for immiscible polymer blends is evaluated. Blends of polypropylene (PP) with 20% of polyamide 6 (PA) and 5% hydrophobic NS were prepared by melt mixing. Compression molded sheets and extruded films were evaluated by scanning electron microscopy, transmission electron microscopy, tensile testing, and rheological measurements. Hydrophobic NS particles strongly reduce the polydispersity and droplet size of the dispersed phase, as a result of their preferential location at the interface. NS promotes outstanding stability of blend dispersion regardless of the processing or post‐processing technique employed. The viscoelastic terminal zone shows a plateau for PP/PA/NS, which corresponds to a suspension‐like behavior. Under large amplitude oscillatory shear, the increment in the non‐linearity parameter Q evidences the interactions between NS and blend components. Therefore, NS is an excellent morphological stabilizer that prevents coalescence, but cannot promote interfacial adhesion between immiscible PP and PA phases. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1567–1579