Nonisothermal crystallization behavior of polypropylene-clay nanocomposites

The influence of two concentrations of clay nanoparticles on the nonisothermal crystallization behavior of the intercalated polypropylene-clay nanocomposites is investigated here. It is observed that the crystallization peak temperature (T_p) of PP-clay nanocomposites is marginally higher than neat PP at various cooling rates. Furthermore, the half-time for crystallization (t_0.5) decreased with increase in clay content, implying the nucleating role of clay nanoparticles. The nonisothermal crystallization data is analyzed using Avrami, Ozawa and Mo and coworkers methods. The validity of kinetic models on the nonisothermal crystallization process of PP-clay nanocomposites is discussed. The approach developed by Mo and coworkers successfully describes the nonisothermal crystallization behavior of PP and PP-clay nanocomposites. The activation energy for nonisothermal crystallization of pure PP and PP-clay nanocomposites based on Kissinger method is evaluated.     

Thermal degradation studies of alkyl-imidazolium salts and their application in nanocomposites

Increasing the thermal stability of organically-modified layered silicates is one of the key points in the successful technical application of polymer-layered silicate nanocomposites on the industrial scale. To circumvent the detrimental effect of the lower thermal stability of alkyl ammonium-treated montmorillonite, a series of alkyl-imidazolium molten salts were prepared and characterized by elemental analysis, thermogravimetry (TGA) and thermal desorption mass spectroscopy (TDMS). The effect of counter ion, alkyl chain length and structural isomerism on the thermal stability of the imidazolium salts was investigated. Alkyl-imidazolium-treated montmorillonite clays were prepared by ion exchange of the imidazolium salts with Na-montmorillonite. These organically-modified clays were characterized by X-ray diffraction (XRD), TDMS and thermogravimetry coupled with Fourier transform infrared spectroscopy (TGA-FTIR), and compared to the conventional quaternary alkyl ammonium montmorillonite. Results indicate that the counter ion has an effect on the thermal stability of the imidazolium salts, and that imidazolium salts with PF₆⁻, N(SO₂CF₃)₂⁻ and BF₄⁻ anions are thermally more stable than the halide salts. A relationship was observed between the chain length of the alkyl group and the thermo-oxidative stability; as the chain length increased from propyl, butyl, decyl, hexadecyl, octadecyl to eicosyl, the stability decreased. The results also show that the imidazolium-treated montmorillonite has greater thermal stability compared to the imidazolium halide. Analysis of the decomposition products by FTIR provides an insight about the decomposition products which are water, carbon dioxide and hydrocarbons.     

Thermal stability, smoke emission and mechanical properties of poly(vinyl chloride)/hydrotalcite nanocomposites

Poly(vinyl chloride)/hydrotalcite (PVC/HT) nanocomposites were prepared through vinyl chloride suspension polymerization in the presence of HT nanoparticles surface modified with alkyl phosphate (AP). The thermal stability, smoke emission and mechanical properties of PVC/HT nanocomposites were investigated. It was found that AP molecules were effectively absorbed by HT particles with no intercalation into the interlayer of HT. The dispersion morphologies of PVC/HT nanocomposites were observed by transmission electron microscopy showing that the majority of HT particles were dispersed in the PVC matrix in the nanoscale. The Congo Red measurement and thermogravimetric analysis showed that the thermal stability time, and the temperatures at 10% weight loss and at the maximum weight loss rate of PVC resins increased as the weight fraction of HT in the composite resins increased. The well-dispersed nano-sized HT showed an obvious smoke suppression effect on PVC. The maximum smoke density decreased about 1/3 and 1/2 when 2.5 wt% and 5.3 wt% nano-sized HT were incorporated into PVC, respectively. Furthermore, PVC/HT nanocomposites exhibited greater tensile strength and impact strength than the pristine PVC.     

Thermal degradation and stability of epoxy nanocomposites: Influence of montmorillonite content and cure temperature

The thermal behaviour and stability of epoxy nanocomposites were studied by thermogravimetric analysis (TGA). The nanocomposites consisted of a trifunctional epoxy resin, a hardener containing reactive primary amine groups and clay nanoparticles (i.e. montmorillonite), previously treated with octadecyl ammonium. Three levels of nanoclay content (0, 5 and 10%) and three temperature levels (120, 150 and 200 °C) were used. The exfoliation of nanoparticles within the material was analyzed by X-ray diffraction (XRD). The cure conversion was determined by Fourier transform infrared (FTIR) spectroscopy by selecting the suitable band for epoxide functional groups. The study demonstrated that the nanoclay greatly accelerates the cure, at the different cure temperatures studied. Finally, the thermal stability of the various nanocomposites was established by calculating various characteristic temperatures from thermograms as well as conversion and conversion derivative at maximum decomposition rate. The collisions between resin molecules, which are trapped within the nanoclay galleries, were less effective because they were protected against thermal degradation by the galleries. However, once the collision was effective, the thermal activation occurred more readily.     

Effects of halloysite nanotube orientation on crystallization and thermal stability of polypropylene nanocomposites

The polypropylene/halloysite nanotubes (PP/HNTs) nanocomposites were prepared via water-assisted injection molding (WAIM) and compression molding (CM). HNTs were highly oriented in WAIM parts due to the strong shear effect; whereas HNTs were randomly oriented in the CM one. The orientation of HNTs had little influence on their nucleating efficiency for the PP. However, the HNTs selectively induced α-form crystal at high cooling rates; whereas they showed β-nucleating activity at low cooling rates. Thermal analyses revealed that the HNTs delayed thermal degradation onset in the initial degradation stage, whereas they sped up the thermal degradation in the main volatilization stage at the contents of 5 and 8 wt%. The simultaneous thermogravimetric analyses and differential scanning calorimetry measurements revealed that, at a low content, the direct stabilizing effect of HNTs on PP contributed largely to the increased thermal stability of the WAIM PP/HNTs nanocomposites rather than their barrier and entrapment effect on the volatile products.     

Effects of organo-montmorillonite dispersion on thermal stability of epoxy resin nanocomposites

Montmorillonite (MMT) was modified with the acidified cocamidopropyl betaine (CAB) and the resulting organo-montmorillonite (O-MMT) was dispersed in an epoxy/methyl tetrahydrophthalic anhydride system to form epoxy nanocomposites. The dispersion state of the MMT in the matrix was investigated by X-ray diffraction and scanning electronic microscopy. The thermal stability of the epoxy nanocomposites was examined by TGA. Thermal stability of the epoxy nanocomposite is dependent upon the dispersion state of the OMMT in the epoxy matrix although all the epoxy nanocomposites had enhanced thermal stability compared with the neat epoxy resin. The thermal stability of the epoxy resin nanocomposites was correlated with the dispersion state of the MMT in the epoxy resin matrix.     

Thermal stability and degradation products analysis of benzocyclobutene-terminated imide polymers

Benzocyclobutene-terminated imides were prepared and fully characterized with ¹H NMR, MS, and FT-IR. The thermal degradation of polymers was investigated by using thermogravimetric analyzer (TGA) and high-resolution pyrolysis-gas chromatography–mass spectrometry (HR-Py-GC–MS). TGA showed that thermal degradation of the polymer was a single-stage process in N₂, whereas a three-stage degradation in air atmosphere. The major involved products were found to be CO₂, naphthalene and naphthalene derivatives. Degradation mechanism of the polymer was suggested and the relationship between structures of the polymer and degradation products was also discussed.     

Phase and thermal stability of nanocrystalline hydroxyapatite prepared via microwave heating

A simple method to prepare nanocrystalline hydroxyapatite (nHAP) is performed using a precipitation method assisted with microwave heating method. This method can be reported notably with high reproducibility and productivity. The received ceramic powder possesses characteristic of needle-shaped nanocrystals with dimension about 50 nm in diameter and 200 nm in length. The particle size distribution has been confirmed being in the range of 28-159 nm. Thermal analyses revealed that nHAP has at least three thermal events influenced by elevated temperatures. Phase stability and microstructure evolution of the nHAP calcined at temperatures range between 700 and 1200 °C are discussed in terms of the formation of secondary phases, the decomposition of HAP releasing carbonate and water. Various experimental techniques have been employed in this work, including powder X-ray diffraction, IR spectroscopy, DSC and TGA thermal analyses, dynamic light scattering and scanning electron microscopy.     

Silver sulfide/poly(3-hydroxybutyrate) nanocomposites: Thermal stability and kinetic analysis of thermal degradation

The non-isothermal degradation of poly(3-hydroxybutyrate) (PHB) and silver sulfide/poly(3-hydroxybutyrate) (Ag₂S/PHB) nanocomposites was investigated using thermogravimetric (TG) analysis. In the composite materials, Ag₂S caused the degradation of PHB at a lower temperature as opposed to that of neat PHB. Moreover, an increase Ag₂S loading in the PHB decreased the onset temperature (T_onset) of thermal degradation, whereas it was raised upon augmenting the heating rate. From Kissinger plots, the observed trend of the degradation activation energy, E_d, was attributed to polymer-particle surface interactions and the agglomeration of Ag₂S. The thermal degradation rate constant, k, was linearly related to the Ag₂S loading in PHB. Thus, the Ag₂S nanoparticles effectively catalyzed the thermal degradation of PHB in the Ag₂S/PHB nanocomposites. Differential scanning calorimetry (DSC) data also supported the catalytic property of Ag₂S.     

Polymer/montmorillonite nanocomposites with improved thermal properties: Part I. Factors influencing thermal stability and mechanisms of thermal stability improvement

The results of recent research indicate that the introduction of layered silicate - montmorillonite - into polymer matrix results in increase of thermal stability of a number of polymer nanocomposites. Due to characteristic structure of layers in polymer matrix and nanoscopic dimensions of filler particles, several effects have been observed that can explain the changes in thermal properties. The level of surface activity may be directly influenced by the mechanical interfacial adhesion or thermal stability of organic compound used to modify montmorillonite. Thus, increasing the thermal stability of montmorillonite and resultant nanocomposites is one of the key points in the successful technical application of polymer-clay nanocomposites on the industrial scale. Basing on most recent research, this work presents a detailed examination of factors influencing thermal stability, including the role of chemical constitution of organic modifier, composition and structure of nanocomposites, and mechanisms of improvement of thermal stability in polymer/montmorillonite nanocomposites.     

Thermal stability and flammability properties of heterophasic PP-EP/EVA/organoclay nanocomposites

A study on the thermal behavior and flammability properties of the heterophasic polypropylene-(ethylene-propylene) copolymer (PP-EP)/poly(ethylene vinyl acetate) (EVA)/montmorillonite nanocomposite is presented. Nanoclay nanocomposites were prepared using a twin screw extruder. Both the fluidity of the EVA phase and compatibility conditions between PP-EP and EVA were used in order to obtain the required nanocomposites. Therefore, no additional compatibilizer was required to achieve the clay dispersion. Products exhibited the partially exfoliated/intercalated nanoclay dispersion. Thermogravimetric analyses indicated that nanoclays retard thermal degradation depending on nanoclay concentration. The retarding process was assigned to the exfoliation and dispersion of the silicate layers which impeded heat diffusion to the macromolecules. Thermal studies, under non-isothermal crystallization, indicated the lack of influence of nanoclay on the thermal behavior. Flammability characteristics were however affected by the nanoclay layers which overall generated flame retardation both in the EVA host and in the complex nanocomposites.     

Thermal behaviour of compatibilised polypropylene nanocomposite: Effect of processing conditions

The thermal properties and fire behaviour of polypropylene (PP) nanocomposites were investigated using differential scanning calorimetry, dynamic-mechanical analysis, thermogravimetric analysis and glow wire test. In order to study the morphological structure of the materials obtained, TEM and XRD analyses were also carried out. The nanocomposites were prepared using the melt intercalation technique in a co-rotating intermeshing twin screw extruder. Particular attention was given to studying the influence of different processing conditions (barrel temperature profile and screw rate) and compositions of PP-nanoclay blends (clay content, use of compatibiliser) on the thermal properties of the nanocomposites.The results show that all the properties analysed were strongly influenced by the nanocomposite composition; instead, the processing conditions greatly affect only the dynamic-mechanical properties. DSC curves show that the crystallinity is deeply influenced by the presence of the clay in the matrix, owing to the fact that the filler acts as nucleating agent. DMA curves show that materials processed at low temperature profile and high shear stress, i.e. when a good clay dispersion is achieved, are characterised by an enhanced modulus, thus indicating that the incorporation of clay into the PP matrix remarkably enhances its stiffness and has good reinforcing effects. TGA traces in oxidizing atmosphere show a drastic shift of the weight loss curve towards higher temperature and no variation of the onset temperature (i.e. the temperature at which degradation begins). The TGA analyses in inert atmosphere show instead marked increase of this parameter (about 200 °C) and no shift of weight loss curves. Glow wire results highlight that polymer nanocomposites are characterised by enhanced fire behaviour.     

Preparation, characterization and water barrier properties of PS/organo-montmorillonite nanocomposites

Polystyrene/organo-montmorillonite nanocomposites were prepared via solution blending method, using CHCl₃ and CCl₄ as solvents. The clay used was organically modified by hexadecyltrimethyl-ammonium bromide (CTAB) at various surfactant loadings. Intercalated nanocomposite structure was obtained using CHCl₃ as solvent while exfoliated or partially exfoliated was probably the predominated form in the case of CCl₄, as shown by X-ray diffraction measurements. Enhancement in thermal stability and in water barrier properties was observed for PS-nanocomposites compared to that of pristine polymer as indicated by thermogravimetric analysis and water vapor transmission measurements. This increment was more prevalent for nanocomposites prepared with carbon tetrachloride as solvent.     

The influence of hematite nano-crystals on the thermal stability of polystyrene

A synthetic procedure based on thermal hydrolysis of iron(III) chloride solutions for the preparation of hematite (α-Fe₂O₃) sol consisting of nano-crystals (NCs) is described. The α-Fe₂O₃ NCs were characterized by transmission electron microscopy and X-ray diffraction measurements. Incorporation of α-Fe₂O₃ NCs into polystyrene (PS) was based on the transfer of α-Fe₂O₃ NCs from the aqueous phase to the organic solvent. A significant shift in the glass transition temperature of PS by 17 °C towards higher temperatures was observed after incorporation of α-Fe₂O₃ NCs. Also, the thermal stability of PS was improved by about 100 °C in the presence of 3.6 wt% of α-Fe₂O₃ NCs.     

Gas permeation and mechanical properties of polypropylene nanocomposites with thermally-stable imidazolium modified clay

Dialkyl imidazolium salt with better thermal stability than the commonly used dimethyldioctadecyl ammonium salt was synthesized and ion exchanged on the montmorillonite surface. Polypropylene nanocomposites with different volume fractions of the obtained organo-montmorillonite (OMMT) were prepared and the effect of the modified clay on the gas barrier and mechanical properties was studied. Wide angle X-ray diffraction (WAXRD) and transmission electron microscopy (TEM) were used to investigate the microstructure obtained. Thermal behavior of the composites analyzed by thermogravimetric analysis was observed to enhance significantly with the filler volume fraction. The gas permeation through the nanocomposite films markedly decreased with augmenting the filler volume fraction. The decrease in the gas permeation was even more significant than through the composites with ammonium treated montmorillonite. Better thermal behavior of the organic modification owing to the delayed onset of degradation hindered the interface degradation along with detrimental side reactions with polymer itself. Transmission electron microscopic studies indicated the presence of mixed morphology i.e., single layers and the tactoids of varying thicknesses in the composites. The crystallization behavior of polypropylene remained unaffected with OMMT addition. A linear increase in the tensile modulus was observed with filler volume fraction owing to partial exfoliation of the clay.     

Nanoclay and carbon nanotubes as potential synergists of an organophosphorus flame-retardant in poly(methyl methacrylate)

This study explores whether nanoparticles incorporated in polymers always act as synergists of conventional flame-retardant additives. For this purpose, two different filler nanoparticles, namely organically modified layered-silicate clay minerals or nanoclays and multi-walled carbon nanotubes, were incorporated in poly(methyl methacrylate) filled with an organophosphorus flame-retardant that acts through intumescence. Effective dispersion techniques specific to each nanoparticle were utilized and prepared samples were thoroughly characterized for their nanocomposite morphologies. Nanoclays were shown to outperform carbon nanotubes in respect of improving the fire properties of intumescent formulations assessed by cone calorimeter analysis. An intriguing explanation for the observed behaviour was the restriction of intumescence by strong carbon nanotube networks formed on the flaming surfaces during combustion contrary to enhanced intumescent chars by nanoclays. Carbon nanotubes surpassed nanoclays considering the thermal stability of intumescent formulations in thermogravimetry whereas mechanical properties were significantly superior with nanoclays to those with carbon nanotubes.     

Crystallization Behavior and Thermal Properties of PP/MgAl LDH Nanocomposites Prepared in Non-polar Solution

Polypropylene(PP)/MgAl layered double hydroxide(MgAl LDH) nanocomposites were synthesized by refluxing PP and dodecyl sulfate-intercalated MgAl LDH[MgAl(DS)] in non-polar xylene. Their structure, thermal and crystallization properties were studied via X-ray diffraction(XRD), transmission electron microscopy(TEM), thermogravimetric analysis(TGA), differential scanning calorimetry(DSC), and polarized light microscopy(PLM). The nanoscaled dispersion of MgAl(DS) nanolayeres in the PP matrix was verified by the disappearance of the d(003) XRD diffraction peak of MgAl(DS) and observation of TEM image. The DSC data show that the SDS/LDH inorganic components negatively affect the crystallization properties of PP and decrease the size of PP spherulites because the inorganic components act as additional nuclei. The PP/MgAl LDH nanocomposites have a faster charring progress in a temperature range of 250―430 °C and a better thermal stability above 320 °C than pure PP.     

Thermal stability of high temperature epoxy adhesives by thermogravimetric and adhesive strength measurements

The thermal degradation of two high temperature epoxy adhesives has been measured in terms of weight loss and adhesion loss and the lifetime predictions are compared for the two independent measurements of thermal degradation. Weight loss measurements were performed at high temperature under accelerated thermal aging conditions. Adhesion loss measurements were performed at lower temperatures closer to typical continuous operating temperatures. An Arrhenius relationship is validated for the thermal degradation of the epoxy adhesives, and the extent of degradation in terms of weight loss and adhesion loss is modelled with an autocatalytic rate expression. The degradation kinetic parameters and models are compared between the two thermal degradation measurements and are found to give similar predictions for the lifetime of the adhesives. In addition, the relationship between network degradation and loss of adhesive strength is discussed.     

Thermal stability of polyurethanes

Summary The combined application of thermogravimetry reactiongas chromatography and gel-permeation chromatography permits to follow the heat degradation of polyurethane polymers in inert gas, air and water-saturated environment. The examinations give information on the rate of thermal degradation, the individual volatile degradation components, the critical points of the polymer chains and on the change of their molecular-weight distribution. Gas chromatographic examinations also permit the identification of the chain-extending components of different types of polyurethanes.