Synthesis of a novel sulfur-bearing secondary antioxidant with a high molecular weight and its comparative study on antioxidant behavior in polypropylene with two commercial sulfur-bearing secondary antioxidants having relatively low molecular weight

A novel sulfur-bearing secondary antioxidant with a high molecular weight of 2252 (OS-POSS), successfully synthesized via photoinitiated thiol-ene click reaction, was compared with two commercial sulfur-bearing secondary antioxidants on the stabilization of polypropylene (PP). The results of their oxidation induction time (OIT) via differential scanning calorimeter measurement (DSC) showed that the higher the molecular weight of secondary antioxidant is, the longer the OIT value, whether such sulfur-bearing antioxidant is used singly or in combination with primary antioxidant. The study of their long-term accelerated thermal aging in the air oven at 150 °C displayed that the molecular structure of sulfur-bearing secondary antioxidant, besides molecular weight, is another highly important factor determining the antioxidant efficiency, i.e., physical loss of antioxidants with the relatively low molecular weight may determine antioxidant efficiency, whereas thioether groups having neighboring ester carbonyl moieties may decompose more hydroperoxides with quicker rate.     

Depletion mechanism of antioxidants in MDPE-clay nanocomposites under thermal aging

The depletion behavior of two types of hindered phenolic antioxidants (AO), Irganox^® 1010 (I-1010) and Irganox^®1076 (I-1076), in medium density polyethylene (MDPE)/nanoclay composite was evaluated by incubating samples in a forced air oven at 85 °C. The presence of 4 wt% nanoclay accelerated the depletion of both types of AO, particularly at the surface region of the sample. However, the depletion mechanism in the interior of sample was governed by the AO molecular structure. For samples containing the bulky Irganox®1010, OIT decreased exponentially with aging time consistent with a first order reaction. In contrast, an increase of OIT was detected in first 60 days of heat aging for sample containing I-1076 and afterward the OIT decreased slowly with aging time. The hypothesis for the initial increase of OIT is that the relatively small and linear structure of I-1076 may enable it to be trapped inside the nanoclay galleries and then subsequently released into the polymer matrix during heat aging.     

Antioxidant behaviour of a nanosilica-immobilized antioxidant in polypropylene

A nanosilica-immobilized antioxidant was prepared and incorporated into polypropylene (PP) by melt compounding. It has been found that the antioxidant efficiency of the nanosilica-immobilized antioxidant was superior to the corresponding low molecular counterpart (AO), based on the measurement of the oxidation induction time (OIT) of PP/nanosilica-immobilized antioxidant and PP/AO compounds containing an equivalent antioxidant component. By paying attention to the changes of carbonyl absorption and tensile strength of PP compounds with thermal oven aging time, it was observed that the thermal oxidative stability of PP/nanosilica-immobilized antioxidant was much higher than that of PP/AO compound during the long-term accelerated thermal aging.     

Synergistic effect of combination of Irganox 1010 and zinc stearate on thermal stabilization of electron beam irradiated HDPE/EVA both in hot water and oven

Thermo-oxidative stability of HDPE/EVA blends can be considerably increased by combination of a high-molecular weight phenolic antioxidant and zinc stearate. In this work, the post-irradiation thermal stability of HDPE/EVA blends has been studied. High-density polyethylene and its blends with ethylene-vinylacetate copolymer in both pure form and mixed with Irganox 1010 and zinc stearate were exposed to electron beam radiation at doses between 80 and 150 kGy, at room temperature, in air. In order to evaluate the thermal stability of the samples, post-irradiation heat treatments were done in both hot water bath at 95 °C and in an oven at 140 °C. The mechanical properties and changes in the chemical structure were determined during thermal aging in hot water and oven. The gel content was enhanced by increasing EVA concentration in all applied doses. The stabilized blends have lower gel content than the unstabilized samples. From the results of heat aging treatments it was observed that the thermal stability of the unstabilized blend samples was lower than HDPE. Thermal stability of the samples has been improved by incorporation of Irganox 1010 and zinc stearate. Formation of hydroxyl group was insignificant for stabilized samples during heat aging in both conditions. Also, the changes in the value of oxidation induction time (OIT) for the stabilized samples were negligible after prolonged immersion in hot water.     

Thermal-oxidative aging of DGEBA/EPN/LMPA epoxy system: Chemical structure and thermal-mechanical properties

The evolvement of chemical structure and thermal-mechanical properties of diglycidyl ether of bisphenol-A and novolac epoxy resin blends cured with low molecular polyamide (DGEBA/EPN/LMPA system) during thermal-oxidative aging were investigated by Attenuated Total Reflectance Fourier Transform Infrared spectrometry (ATR-FTIR) and Dynamic Mechanical Thermal Analysis (DMTA). The results revealed that the chemical reactions during thermal-oxidative aging contained oxidation and chain scission. Some possible chemical reaction processes were given. There was a new compound formed during aging processes and the change of its glass transition temperature (T_g) with aging time followed an exponential law. In addition, the changes of dynamic mechanical behavior of this epoxy system aged at four different temperatures (110 °C, 130 °C, 150 °C, 170 °C) were compared. An empirical formula was obtained through kinetic analysis and this formula can be used to predict the oxidative degree of the surface at different aging temperature.     

ANTIOXIDANT DEPLETION AND OIT VALUES OF HIGH IMPACT PP STRANDS

The service life of a polyolefin product depends to large extent on the type and amount of the antioxidants added. During the manufacturing,storage and use of the product the antioxidants are depleted by physical processes and chemical degradation,and this impairs its long-term performance.The initial and in-use oxidation stability is often characterized and monitored by the measurement of the oxidative induction time(OIT),and service life predictions are based on the rate of decrease of the OIT value.To...     

The effect of adding virgin material or extra stabilizer on the recyclability of polypropylene as studied by multi-cell imaging chemiluminescence and microcalorimetry

The effect of adding virgin material or new stabilizers on the recyclability of polypropylene (PP) was determined. Stabilized PP was subjected to oven ageing at 130 °C for 100, 250 or 500 h before and after upgrading with virgin material (0, 20, 50, 80 or 100%) or additional stabilizer during reprocessing. The effect of upgrading recycled PP with extra stabilizer or virgin material was determined by measuring the elongation at break, yellowness change, oxidation induction time (OIT) or total luminous intensity (TLI) by chemiluminescence (CL) techniques. Selected specimens were analysed by microcalorimetry (MC).It has been shown that upgrading recycled PP with virgin material was not effective. Adding 80% virgin material did not increase the lifetime more than adding 20% virgin material. This indicates that a small amount of recycled material can induce degradation by contamination. Adding extra stabilizers instead of virgin material was much more effective. Of all techniques used the OIT as determined with CL showed a clear difference in residual stability of differently treated materials and seems to be the most valuable analytical method to determine the recyclability of PP. A comparison between CL and MC shows that MC is sensitive enough for measuring the solid-state oxidation of stabilized PP. Slightly lower OITs were detected by MC probably associated with the static atmosphere used during the measurements. The TLI method is not suitable to determine the degradation state of to be recycled material.     

Storage Stability Study of Salicylate-based Poly(anhydride-esters)

Storage stability was evaluated on a biodegradable salicylate-based poly(anhydride-ester) to elucidate the effects of storage conditions over time. The hydrolytically labile polymer samples were stored in powdered form at five relevant storage temperatures (−12 °C, 4 °C, 27 °C, 37 °C, 50 °C) and monitored over four weeks for changes in color, glass transition temperature, molecular weight, and extent of hydrolysis. Samples stored at lower temperatures remained relatively constant with respect to bond hydrolysis and molecular weight. Whereas, samples stored at higher temperatures displayed significant hydrolysis. For hydrolytically degradable polymers, such as these poly(anhydride-esters), samples are best stored at low temperatures under an inert atmosphere.     

In vitro and in vivo degradation of an injectable bone repair composite

In vitro and in vivo degradation behaviors of an injectable bone regeneration composite (IBRC) which comprised of nano-hydroxyapatite/collagen (nHAC) particles in alginate hydrogel carrier were investigated. In vitro degradation quantitative testing indicated that the alginate had a faster degradation rate in simulated body fluid (SBF) than in deionized water at 37 °C. Similarly, IBRC also had a higher degradation rate in SBF than in deionized water at 37 °C, which was evaluated by alginate molecular weight measurement, mechanical properties test and degradation kinetics evaluation. But molecular weight of alginate degraded slower in IBRC than that in aqueous solution. In vitro results showed that degradation medium SBF had influence on degradation of alginate molecules. In the in vivo degradation study, surprisingly, there was no obvious decreasing of molecular weight of alginate from 0 to 8 weeks. IBRC degraded mostly after 24 weeks implantation and was replaced by connective tissue. No fibrous capsule and acute inflammatory reaction were found during the observed 24 weeks after IBRC implantation. There is only a mild short-term inflammatory response in rat dorsum muscle. These results indicated that IBRC had a controllable degradability and biocompatibility. Therefore, IBRC may be a promising degradable material for bone repair and bone tissue engineering.     

The effect of ozone and high temperature on polymer degradation in polymer core composite conductors

The next generation High Temperature Low Sag Polymer Core Composite Conductors can experience harsh in-service environments including high temperature and highly concentrated ozone. In some extreme cases, it is possible that the conductors will experience temperatures of up to 180 °C and ozone concentrations as high as 1% (10,000 ppm). Therefore, the goal of this work was to understand the degradation mechanisms in a high temperature epoxy, which could be used in the conductors at temperatures as high as 140 °C in the presence of 1% ozone. Then, the combined aging data for the epoxy were compared to the aging results from room temperature aging in 1% ozone and aging in air at 140 and 180 °C. In addition, important but limited aging testing was also performed on a set of PCCC rods to verify some of the observations from the neat resin experiments. It was determined that the mass loss, volumetric shrinkage, and flexural strength reductions of the epoxy aged at 140 °C were driven almost entirely by temperature and that the effect of 1% ozone at that temperature can be thought of as insignificant for aging times up to 90 days. The composite rods displayed postcuring at 140 °C and were also unaffected by the presence of ozone at aging time lengths of 90 days. Up to this time aging the polymer and composite specimens in atmospheric 180 °C resulted in the most drastic changes in both physical and mechanical properties, except viscoelasticity where the polymer specimens aged at 140 °C with 1% ozone showed the greatest increase in the storage modulus. The least amount of degradation to the materials was found to occur after aging at room temperature in 1% ozone.     

Durability of a polymer with triple-shape properties

A series of cyclic thermo-mechanical measurements was conducted on segregated poly(ester urethane) to study substantial changes in triple-shape properties as a result of hydrolytic aging (80 °C). Prior to the analysis of aging effects, a concept of triple-shape testing was elaborated, starting with the implementation of two distinct programming units. The first one included a deformation at 60 °C to ?_m1 = 100% (temporary shape B) and its fixing through soft segment crystallization by cooling to −20 °C under constant strain. The second one consisted of a deformation at −20 °C to ?_m2 = 200% (temporary shape A) and its stabilization through soft segment vitrification as achieved by cooling to −60 °C under fixed strain constraint. Then, gradual heating of the polymer from below to above its thermal transition temperatures gave two independent shape recovery responses in the reverse order of shape fixing: A → B through passing the glass transition by heating from −60 to 23 °C and B → C (back to the permanent shape), when heating the material from 23 to 60 °C and thus above its soft segment melting temperature. In a progressive approach, the storage of loading history through the sequential fixing of two temporary shapes was proven by the development of shape recovery stresses under constrained environment. With the implementation of the two testing methods several aging-related effects could be detected. Good shape fixing abilities ≥90% for both shapes were found and contrasted by significant changes in shape recoverabilities and stress storage capacities. Further insights derived from differential scanning calorimetry (DSC) measurements, indicating an aging-related growth in soft segment crystallinity, and dynamic mechanical analysis (DMA), suggesting a plasticizer effect of water onto the polymer matrix and that aging favoured an increase in cross-linking density.     

Structure and thermal degradation of poly(vinyl chloride) synthesized by various polymerization catalyst

Relationship between the structure and the thermal stability of poly(vinyl chloride) synthesized by various polymerization catalysts was investigated. The Cp∗Ti(OPh)/MAO catalyst, n-butyllithium (n-BuLi), the Cu(0)/TREN/CHBr₃/DMSO catalyst, benzoyl peroxide/N,N-dimethylaniline (BPO/DMA), 2,2’-azobis(2.4-dimethylvaleronitrile) (V-65) was used as the polymerization catalyst. The temperature of 5% weight loss was in the following order; Cp∗Ti(OPh)₃/MAO (280 °C) > n-BuLi (264 °C) > V-65 (249 °C) > Cu(0)/TREN/CHBr₃/DMSO (215 °C) > BPO/DMA (209 °C), and the rate of weight loss was the reverse order of T_−5% in the isothermal degradation of the polymer from 160 °C to 220 °C. The T_−5% value of the polymer obtained from the polymerization with Cp∗Ti(OPh)₃/MAO catalyst increased with an increase of the molecular weight of PVC, in contrast to that PVC obtained with the radical initiator did not depend on the molecular weight of the polymer. The T_−5% value of PVC macromonomer was 285 °C, while the temperature of non-functionalized PVC was 262 °C, respectively. It is clear that the PVC macromonomer had a good thermal stability regardless of low-molecular weight.     

Nylon 6.6 accelerating aging studies: II. Long-term thermal-oxidative and hydrolysis results

Long-term (greater than 5 year exposures), low-temperature (as low as 37 °C) accelerated oven aging results were obtained for Nylon 6.6 fibers under thermo-oxidative conditions (air aging with an oxygen partial pressure of 13.2 cmHg in Albuquerque). To assess the importance of humidity on aging, experiments were also conducted under a combination of 100% RH plus 13.2 cmHg of oxygen partial pressure at temperatures ranging from 138 °C to 64 °C plus an additional experiment at 70% RH and 80 °C. The low-temperature tensile strength results showed that the Arrhenius activation energy under the pure oxidative degradation conditions dropped from ∼96 kJ/mol above ∼100 °C-∼30 kJ/mol below this temperature, indicative of a transition in the oxidative chemistry at low temperatures. Earlier work by our group on the same material concluded that hydrolytic degradation effects dominated oxidation effects at higher aging temperatures. However, the current long-term, low-temperature comparisons lead to the conclusion that humidity is not an important aging factor below ∼50 °C. By extrapolating time-temperature superposed oxidative degradation data using the low-temperature activation energy, we obtain predictions at 21 °C. At this temperature, we estimate that a tensile strength loss of 50% takes on the order of 70 years. The 21 °C predictions are shown to be reasonably consistent with long-term (up to 38 year) ambient results on similar Nylon materials removed from field-aged parachutes. Although the estimated average exposure temperature varies from parachute to parachute, the highest average temperature is estimated to be on the order of 21 °C.     

Total luminescence intensity (TLI) offers superior early oxidation detection in unstabilised polyethylene but is no better than FT-IR for stabilised polyolefins

In an earlier study, we have shown that chemiluminescence (CL) and the total luminescence intensity (TLI) method are highly sensitive to oxidation in degradable PE. In this study, stabilised PE and PP were characterised with CL in an inert (TLI) and in an oxygen atmosphere (CL-OIT) and the results were compared to those obtained by the commonly used techniques, FT-IR (carbonyl index (CI)) and thermal analysis (DSC-OIT). PE was aged at a low temperature (80 °C) and PP was aged at temperatures between 60 and 120 °C. Non-Arrhenius behaviour was observed in the oxidation of PP. This showed the importance of aging at a low temperature to obtain realistic results. TLI and CI of stabilised PP and most of the stabilised PE gave comparable results with the same sensitivity for oxidation detection. This was in contrast to our previous results for degradable PE. However, TLI of unstabilised PE showed earlier oxidation detection than CI, which agreed with our earlier results. TLI of PE had a higher sensitivity than CL-OIT, and both TLI and CI of PP were sufficiently sensitive to detect the effect of aging at different temperatures, whereas DSC-OIT was not.     

Temperature dependent oxidative-induction time (TOIT) of irradiated and non-irradiated polypropylene—a new method

OIT's oxidation condition is very harsh for pure and irradiated polymers, particularly PP. PP undergoes pronounced molecular weight degradation in the course of processing and is prone to very fast oxidation and consequently very fast degradation, especially on samples submitted to previous aging and irradiation.

We developed a more useful method applicable by a much broader set of resins. Our group has recently introduced a new procedure to determine OIT, in non-stabilized and stabilized, irradiated and non-irradiated polypropylene. The new procedure was based on two main features: (1) starting the oxidation on melted samples at temperatures as low as possible; (2) oxidation under slow heating conditions. So each sample has a set of two values of time and temperature, as the new method is not isothermal any longer, so we better call it “Temperature dependent oxidative induction-time”. The new method showed itself as reproducible, sensitive to small changes in additive compositions and simple and inexpensive.     

Catalytic pyrolysis of polypropylene to synthesize carbon nanotubes and hydrogen through a two-stage process

A two-stage reaction process was used to convert polypropylene (PP) into multi-walled carbon nanotubes (MWCNTs) and hydrogen-rich gas. The proposed process consisted of two stages: catalytic pyrolysis of PP over HZSM-5 zeolite in a screw kiln reactor and the subsequent catalytic decomposition of pyrolysis gases over a nickel catalysts in a moving-bed reactor for producing MWCNTs and hydrogen. The resultant gas mainly consisted of hydrogen and methane. SEM and TEM images revealed that carbon products in the moving-bed reactor were in the form of MWCNTs. XRD and TGA characterization indicated that high decomposition temperature resulted in the formation of more highly crystalline nanotubes. The influence of pyrolysis temperature (550-750 °C) and decomposition temperature (500-800 °C) on the performances of the two-stage reaction system were investigated. The MWCNT yield and hydrogen concentration increased with an increase in the decomposition temperature and reached a maximum at 700 °C. With increasing pyrolysis temperature the yield of pyrolysis gas increased while the liquid yield decreased. The yield of MWCNTs in the moving-bed reactor was determined by both the quantity and quality of the pyrolysis gas.     

Preparation of nanosilica-immobilized antioxidant and the antioxidation effects in polypropylene

To improve the dispersion of silica in polypropylene（PP） matrix and to avoid physical loss of the antioxidants, nanosilica with dendric polyamidoamines on the surface（SG-PAMAM） was synthesized by using divergent method. Then nanosilica-immobilized antioxidant（SG-PAMAM-AO） was prepared by grafting 2,6-di-tert-butyl-4-aminophenol which was derived from 2,6-di-tert-butyl-4-phenol（AO）. The SG-PAMAM-AO was added into PP by melt mixing to study the aging property. The oxidation induction time of PP/SG-PAMAM-AO and PP/AO compounds was measured. It was found that the antioxidant property of the SG-PAMAM-AO was superior to that of AO. According to the changes of carbonyl absorption before and after photo-thermal aging, the photo-thermal oxidative stability of PP/SG-PAMAM-AO was much higher than that of PP, PP/SG-PAMAM and PP/AO.     

Thermal and weathering degradation of poly(propylene carbonate)

High molecular-weight poly(propylene carbonate) (PPC) can remain intact upon storage in ambient air or in water for 8 months once the catalyst is completely removed. Catalyst-free pure PPC is also thermally stable below 180 °C. At 200 °C, degradation occurs, mainly due to attack of the chain-ended hydroxyl group onto a carbonate linkage, through which the molecular weight distribution is broadened by simultaneous formation of low and high molecular weight fractions. Incomplete removal of hydrogen peroxide generated during the catalyst preparation results in a prepared polymer that contains a substantial amount of polymer chains grown biaxially from hydrogen peroxide, which gives rise to more severe thermal degradation. Experiments conducted in a weathering chamber at high temperature (63 °C) and high humidity (50%) revealed another degradation process involving chain scission through an attack of water molecules onto the carbonate linkage, which progressively and temporally lowers molecular weight.     

Unusual change in molecular weight of polyhydroxyalkanoate (PHA) during cultivation of PHA-accumulating Escherichia coli

This study aimed to investigate the factors affecting molecular weight of poly[(R)-3-hydroxybutyrate] [P(3HB)] when polyhydroxyalkanoate (PHA) synthase (PhaRC_Bsp) from Bacillus sp. INT005 was used for P(3HB) synthesis in Escherichia coli JM109. It was found that the molecular weight of P(3HB) decreased with time in mid- and late-phase of culture and was strongly affected by culture temperature. At 37 °C culture temperature, the molecular weight of P(3HB) rapidly decreased from 4.4 × 10⁵ to 4.8 × 10⁴ with culture time, whereas it was almost unchanged at 25 °C. Kinetic analysis suggested that the decrease in molecular weight of P(3HB) was due to random scission of the polymer chain. The decrease in molecular weight of P(3HB) was not observed when PHA synthases other than PhaRC_Bsp were expressed. This study sheds light on the unique behaviour in molecular weight change of P(3HB) that is synthesized by E. coli expressing PhaRC_Bsp.     

Phenolic prepreg waste as functional filler with antioxidant effect in polypropylene and polyamide-6

Milled phenol-formaldehyde glass-fibre scrap (prepreg) was mixed with polypropylene (PP) and polyamide-6 (PA6). The oxidation induction time (OIT) of PP/prepreg composite measured by both chemiluminescence (CL) and Differential Scanning Calorimetry (DSC) was significantly longer than the oxidation induction time of unstabilised base PP. In addition, mechanical testing showed that the prepreg filler stabilised both PP and PA6 towards oxidation during long-term accelerated ageing. Headspace-gas chromatography/mass spectrometry (HS-GC/MS) showed that PP/prepreg composites emit somewhat larger amounts of volatile compounds compared to the reference PP/glass fibre composites, while the amount of volatile components emitted from PA6/prepreg composites was similar to the reference PA6/glass fibre composites. The new prepreg composites could have potential in thermally demanding applications especially if a secondary phosphite stabiliser is added to further increase the oxidative stability through synergy effects.