Cut growth and abrasion behaviour,and morphology of natural rubber filled with MWCNT and MWCNT/carbon black

Various amounts of predispersed multi-wall carbon nanotubes (MWCNT) were mixed with natural rubber (NR), with and without carbon black (CB), for preparing MWCNT-filled NR (NC) and MWCNT/CB-filled NR (NH) vulcanizates. All NH vulcanizates contained 30 phr CB and the amount of MWCNT for both NC and NH was varied from 0 to 8 phr. Helium ion microscopy (HIM) and FE-SEM images showed that MWCNT in the NH was dispersed much better than in the NC. Additionally, the well dispersed CB and MWCNT in the NH functioned synergistically in promoting an increase in longitudinal crack growth, leading to enhancement of edge-cut tensile strength (CTS) with increasing MWCNT loading. In contrast, all NC specimens ruptured in a simple lateral direction relating to their lower CTS. Results also revealed that abrasion resistance of the NH was not significantly changed with increasing MWCNT, whereas that of the NC increased. Nevertheless, abrasion resistance of both vulcanizates showed good correlation with the average value of ridge spacing on their abraded surfaces. It was also found that tensile strength of the NH was almost unchanged when the MWCNT loading was increased because the reinforcement by CB predominates over the MWCNT. However, 100% modulus and hardness of both NC and NH increased with increasing MWCNT content.     

Compounding,mechanical and morphological properties of carbon-black-filled natural rubber/recycled ethylene-propylene-diene-monomer (NR/R-EPDM) blends

Blends of natural rubber/virgin ethylene-propylene-diene-monomer (NR/EPDM) and natural rubber/recycled ethylene-propylene-diene-monomer (NR/R-EPDM) were prepared. A fixed amount of carbon black (30 phr) was also incorporated. The effect of the blend ratio (90/10, 80/20, 70/30, 60/40 and 50/50 (phr/phr)) on the compounding, mechanical and morphological properties of carbon-black-filled NR/EPDM and NR/R-EPDM blends was studied. The results indicated that both the carbon-black-filled NR/EPDM and NR/R-EPDM blends exhibited a decrease in tensile strength and elongation at break for increasing weight ratio of EPDM or R-EPDM. The maximum torque (S′M_H), minimum torque (S′M_L), torque difference (S′M_H?M_L), scorch time (ts₂) and cure time (tc₉₀) of carbon-black-filled NR/EPDM or NR/R-EPDM blends increased with increasing weight ratio of virgin EPDM or R-EPDM in the blend. SEM micrographs proved that, for low weight ratios of virgin EPDM or R-EPDM, the blends exhibited high surface roughness and matrix tearing lines. The blends also showed a reduction in crack path with increasing virgin EPDM or R-EPDM content over 30 phr. This reduction in crack path could lead to less resistance to crack propagation and, therefore, low tensile strength.     

Uncross‐linked polypropylene (PP)/ethylene‐propylene‐diene (EPDM)/multi walled carbon nanotube (MWCNT) and dynamically vulcanized PP/EPDM/MWCNT nanocomposites

In this study, relatively large amounts of polypropylene (PP), ethylene‐propylene‐diene (EPDM), and multi‐walled carbon nanotube (MWCNT) were melt‐mixed with and without DCP. Dynamically vulcanized PP/EPDM (TPV)/MWCNT nanocomposites were prepared by two methods: the MWCNTs were added either before or after the dynamic vulcanization of the blends. The effects of composition, rotor speed, and dynamic vulcanization on their surface resistivity were investigated. The surface resistivity of uncross‐linked PP/EPDM/MWCNT nanocomposites increases with increasing the content of EPDM. At PP/EPDM (70/30 wt%) nanocomposite with 1.5 phr MWCNT, slightly lower surface resistivity is obtained by increasing the rotor speed during mixing. However, for PP/EPDM (50/50 wt%) and PP/EPDM (30/70 wt%) nanocomposites, surface resistivity decreases with increasing the rotor speed from 30 to 60 rpm. But further increase in rotor speed (90 rpm) leads to an increase of surface resistivity. When the MWCNTs were added after the dynamic vulcanization of the blends, the surface resistivity of TPV70/MWCNTnanocomposite is lower than that of uncross‐linked PP/EPDM/MWCNT nanocomposite. However, when the MWCNTs were added before the dynamic vulcanization of the blends, the surface resistivity of TPV70/MWCNT nanocomposite is >10¹² Ω/square. Copyright © 2010 John Wiley & Sons, Ltd.     

Styrenated phenol modified nanosilica for improved thermo-oxidative and mechanical properties of natural rubber

The present work aims to prepare thermal and oxidation resistant Natural Rubber (NR) composites using antioxidant-modified nanosilica (MNS). The thermo-oxidative aging performance of the composites was evaluated by the variations in mechanical properties after aging at 100 °C for 24 h. The performance was further monitored through Scanning Electron Microscopy, Fourier Transform Infrared spectroscopy, Thermogravimetric Analysis, and Dynamic Mechanical Analysis. NR nanocomposite with 1–7.5 phr nanosilica (NS) and 3 phr MNS were prepared and its rheological properties were studied. A comparative study of the theoretical models yielded that modified Guth-Gold equation predicted Young's modulus better than other models. Thermal stability of natural rubber MNS composite was improved by 10 °C with pre-eminent mechanical properties like tensile strength and heat build-up. A linear relationship of compression set with modulus of all composites were also established. Equilibrium swelling test revealed improved crosslink density in NR MNS composite. The strong interaction between antioxidant and nanosilica enabled low migration of antioxidant in NR MNS composite. Hence its protective function after aging showed more effective than NR NS composites. These versatile functional properties of NR MNS composite suggest its potential application in electrical, electronic and high performance rubber products.     

Alkanolamide as an accelerator,filler-dispersant and a plasticizer in silica-filled natural rubber compounds

A feasibility study was carried out on the utilization of Alkanolamide (ALK) on silica reinforcement of natural rubber (NR) by using a semi-efficient cure system. The ALK was incorporated into the NR compound at 1.0, 3.0, 5.0, 7.0 and 9.0 phr. An investigation was carried out to examine the effect of ALK on the cure characteristics and properties of NR compounds. It was found that ALK gave shorter scorch and cure times for silica-filled NR compounds. ALK also exhibited higher torque differences, tensile modulus, tensile strength, hardness and crosslink density of up to 5.0 phr of ALK loading, and then decreased with further increases of ALK loading. The resilience increased with increased ALK loading. Scanning electron microscopy (SEM) micrographs proved that 5.0 phr of ALK in the silica-filled NR compound exhibited the greatest matrix tearing line and surface roughness due to higher reinforcement level of the silica, as well as better dispersion and cure enhancement.     

A comprehensive study on the impact of RGO/MWCNT hybrid filler reinforced polychloroprene rubber multifunctional nanocomposites

Flexible dielectric chloroprene rubber (CR) nanocomposites reinforced by one-dimensional carbon nanotube (CNT)/two dimensional reduced graphene oxide hybrids have been prepared using two-roll mill mixing technique. Non-covalent π-π interaction between multiwalled carbon nanotubes (MWCNTs) and reduced graphene oxide (RGO) nanosheets and the secondary interaction between fillers and chloroprene rubber matrix are responsible for generating the effective load transfer between RGO/MWCNTs and CR. The prepared RGO-MWCNT hybrid nanocomposites with high dielectric constant (≈650), low dielectric loss (≈0.42) and high energy storage efficiency (78.6%) values are practically good enough to use as a low cost polymeric dielectric layer in transistors. Furthermore, the prepared nanocomposites showed excellent electromagnetic effectiveness; a maximum shielding efficiency of 11.87 dB @ 3.5 GHz was achieved at 4 phr of MWCNT loading. This excellent electromechanical performance can be ascribed to the synergistic effect of RGO-MWCNT hybrid suggesting that this novel hybrid nanocomposite serves as an attractive candidate in modern electronics and electric power systems.     

Structure and properties of natural rubber/butadiene rubber (NR/BR) blend/sodium-montmorillonite nanocomposites prepared via a combined latex/melt intercalation method

75/25 (wt %) NR/BR blend/clay nanocomposites were prepared via a combined latex/melt intercalation method, for the first time. At first, NR latex was mixed with various amounts of the aqueous sodium montmorillomte (Na-MMT) dispersion. Obtained mixtures were co-coagulated by dilute solution of the sulfuric acid, washed several times with the distilled water and dried under vacuum. The NR/ clay compounds were then mixed with given amounts of the BR and vulcanizing ingredients in a 6-inch two-roll mill and then vulcanized at 150°C in a hot press. The nanocomposites have better mechanical properties than the clay-free NR/BR blend vulcanizates. Furthermore, modulus and hardness (Shore A) increased by increase of the clay loading in the range of 0–15 phr while tensile strength and elongation at break increased with increasing the clay content up to 5 phr and then decreased gradually by further increase of the clay loading. It was concluded from results of the XRD and mechanical test that nanocomposites containing less than 10 phr clay may show the fully exfoliated structure. With increasing the clay content to 10 and 15 phr, both non-exfoliated (stacked layers) and exfoliated structures may be observed simultaneously in the nanocomposites. TGA results indicated an improvement in main and end decomposition by increasing the clay loading.     

Carbon-based conductive rubber composite for 3D printed flexible strain sensors

Polymeric-based flexible electronic devices are in high demand due to its wide range of applications. Natural rubber (NR) shows a great potential as matrix phase for flexible conductive polymer composites with its high elasticity and fatigue resistance. In this study, a new 3D printable conductive NR (CNR) composite was developed for strain sensor applications. Different contents of conductive carbon black (CCB) were mixed with NR latex to investigate the effect of the filler content on electrical and mechanical properties of the composites. The best-known CNR composite with the CCB content of 12 phr was selected in order to produce the feedstock for the stereolithography process (SLA). The morphological, electrical, and mechanical properties of cast and 3D-printed samples were investigated and compared. Although the 3D-printed CNR sample had slightly lower conductivity than the cast one, it possessed comparable tensile strength and elongation at break, with values of 12.4 MPa and 703%, respectively. In addition, electrical responses of the CNR samples were investigated to demonstrate the electromechanical property of the material as a strain sensor. The 3D-printed CNR sample exhibited the highest electromechanical sensitivity with a gauge factor (GF) of 361.4 (ε = 210%–300%) and showed good repeatability for 500 cycles. In conclusion, the development of this 3D printable functional material with great sensing capability will pave the way for innovative designs of personalized sensing textiles and other smart wearable devices.     

Independence of the brittle–ductile transition from the rubber particle size for impact‐modified poly(vinyl chloride)

A series of acrylic impact modifiers (AIMs) with different particle sizes ranging from 55.2 to 927.0 nm were synthesized by seeded emulsion polymerization, and the effect of the particle size on the brittle–ductile transition of impact‐modified poly(vinyl chloride) (PVC) was investigated. For each AIM, a series of PVC/AIM blends with compositions of 6, 8, 10, 12, and 15 phr AIM in 100 phr PVC were prepared, and the Izod impact strengths of these blends were tested at 23 °C. For AIMs with particle sizes of 55.2, 59.8, 125.2, 243.2, and 341.1 nm, the blends fractured in the brittle mode when the concentration of AIM was lower than 10 phr, whereas the blends showed ductile fracture when the AIM concentration reached 10 phr. It was concluded that the brittle–ductile transition of the PVC/AIM blends was independent of the particle size in the range of 55.2–341.1 nm. When the particle size was greater than 341.1 nm, however, the brittle–ductile transition shifted to a higher AIM concentration with an increase in the particle size. Furthermore, the critical interparticle distance was found not to be the criterion of the brittle–ductile transition for the PVC/AIM blends. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 696–702, 2006     

Morphological,rheological, and mechanical properties of ethylene propylene diene monomer/carboxylated styrene-butadiene rubber/multiwall carbon nanotube nanocomposites

Abstract

A hybrid nanocomposite based on ethylene propylene diene monomer/carboxylated styrene-butadiene rubber (EPDM/XSBR) blend with different concentrations (0–7 phr) of multiwall carbon nanotube (MWCNT) was prepared on a two-roll mill. The role of grafted maleic anhydride (EPDM-g-MA) as compatibilizer and the effect of different concentrations of MWCNT on mechanical properties, morphology, rheological and curing characteristics of nanocomposites were investigated. The curing behavior of the prepared nanocomposites was studied using a rheometer. Also, the microstructure of nanocomposites was observed using TEM. By increasing the MWCNT concentration in the compatible blends, the curing time and scorch time of the blends decreased, while the maximum and minimum torque increased. Failure surface morphology studies showed that the existence of EPDM-g-MAH compatibilizer improved the distribution of MWCNT within the polymer matrix and uniform distribution of MWCNT with a small amount of aggregation was obtained. On the other hand, the presence of MWCNT in the matrix led to a sharper surface of the fracture. Also, mechanical properties such as modulus, tensile strength, hardness, fatigue, resilience and elongation-at-break for compatible EPDM/XSBR nanocomposite showed better results than those for incompatible composite.     

Morphology and mechanical and viscoelastic properties of natural rubber and styrene butadiene rubber latex blends

The morphology and mechanical and viscoelastic properties of a series of blends of natural rubber (NR) and styrene butadiene rubber (SBR) latex blends were studied in the uncrosslinked and crosslinked state. The morphology of the NR/SBR blends was analyzed using a scanning electron microscope. The morphology of the blends indicated a two phase structure in which SBR is dispersed as domains in the continuous NR matrix when its content is less than 50%. A cocontinuous morphology was obtained at a 50/50 NR/SBR ratio and phase inversion was seen beyond 50% SBR when NR formed the dispersed phase. The mechanical properties of the blends were studied with special reference to the effect of the blend ratio, surface active agents, vulcanizing system, and time for prevulcanization. As the NR content and time of prevulcanization increased, the mechanical properties such as the tensile strength, modulus, elongation at break, and hardness increased. This was due to the increased degree of crosslinking that leads to the strengthening of the 3‐dimensional network. In most cases the tear strength values increased as the prevulcanization time increased. The mechanical data were compared with theoretical predictions. The effects of the blend ratio and prevulcanization on the dynamic mechanical properties of the blends were investigated at different temperatures and frequencies. All the blends showed two distinct glass‐transition temperatures, indicating that the system is immiscible. It was also found that the glass‐transition temperatures of vulcanized blends are higher than those of unvulcanized blends. The time–temperature superposition and Cole–Cole analysis were made to understand the phase behavior of the blends. The tensile and tear fracture surfaces were examined by a scanning electron microscope to gain an insight into the failure mechanism. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2189–2211, 2000     

Crystallization and morphology of iPP/MWCNT prepared by compounding iPP melt with MWCNT aqueous suspension

In this work, isotactic polypropylene (iPP) composites filled with multiwalled carbon nanotubes (MWCNTs) were prepared by compounding iPP melt with MWCNT aqueous suspension using a corotating twin-screw extruder, and the morphology and crystallization behavior of the composites were investigated. Scanning electron microscopy micrographs showed that MWCNTs dispersed individually at nanoscale in the iPP matrix when the MWCNTs concentration was low, though MWCNTs aggregates were detected when the filler concentration increased. The results of differential scanning calorimetry, wide-angle X-ray diffraction, and polarized light microscopy indicated that the β-form crystal of iPP was induced by MWCNTs at the concentration of 0.1 wt.% which was dispersed individually in the iPP matrix. At higher content, however, MWCNTs acted as α-nucleating agent, and the crystals in the iPP/MWCNT composites showed higher degree of perfection than that of pure iPP though smaller in dimension. Crystallization rate of iPP increased significantly with increasing MWCNT content.     

Multiwalled carbon nanotubes reinforced poly (ether‐ketone) nanocomposites: Assessment of rheological,mechanical, and electromagnetic shielding properties

This study investigates the effect of multiwalled carbon nanotubes (MWCNTs) content on rheological, mechanical, and EMI shielding properties in Ka band (26.5‐40 GHz) of poly (ether‐ketone) [PEK] prepared by melt compounding using twin screw extruder. Transmission electron microscopy (TEM) and field emission gun scanning electron microscopy (FEG‐SEM) studies were adopted to identify dispersion of nanotubes in PEK matrix. TEM and SEM images showed uniform dispersion of MWCNTs in PEK/MWCNT composites even at loading of 5 wt%. The rheological studies showed that the material experiences viscous (fluid) to elastic (solid) transition at 1 wt% loading beyond which nanotubes form continuous network throughout the matrix which in turn promotes reinforcement. Additionally, Van‐Gurp Palmen plot (phase angle vs complex modulus) and values of damping factor further confirm that the material undergoes viscous to elastic transition at 1 wt% loading. This reinforcement effect of nanotubes is reflected in enhanced mechanical properties (flexural strength and flexural modulus). Flexural strength and flexural modulus of PEK showed an increment of 17% upon incorporation of 5 wt% of MWCNTs. Total shielding effectiveness (SE_T) of −38 dB with very high shielding effectiveness due to absorption (SE_A ~ −34 dB) was observed at 5 wt% loading of MWCNTs in PEK matrix in the frequency range of 26.5‐40 GHz (Ka band).     

Effects of Electrically Inert Fillers on the Properties of Poly(m-xylene adipamide)/Multiwalled Carbon Nanotube Composites

The effects of three types of electrically-inert fillers, calcium carbonate(CaCO_3), talc and glass fiber(GF), on electrical resistivity, crystallization behavior and dynamic mechanical properties of poly(m-xylene adipamide)(MXD6)/multiwalled carbon nanotube(MWCNT) composites are investigated. The electrical resistivity of MXD6/MWCNT composites is significantly reduced with the addition of inert fillers due to the volume-exclusion effect that leads to increased effective concentration of MWCNTs in MXD6 matrix and also due to improved MWCNT dispersion. The crystallization temperature of MXD6 increases with the addition of MWCNTs, indicating that MWCNTs can act as nucleating agent and induce crystallization of MXD6. The incorporation of inert fillers has no further effect on crystallization behavior of MXD6, but significantly improves the storage modulus of MXD6/MWCNT composite, demonstrating that CaCO_3, talc and GF filled MXD6/MWCNT composites are very promising materials with not only improved electrical property but also excellent mechanical properties.     

Phase structure of electrospun poly(trimethylene terephthalate) composite nanofibers containing carbon nanotubes

Nanofibrous composite mats were prepared by electrospinning of poly(trimethylene terephthalate), PTT, with multi-walled carbon nanotubes (PTT/MWCNT). Trifluoroacetic acid (TFA) and methylene chloride (MC) with volume ratio of 50/50 is a good solvent for PTT and was used as the electrospining solution. Scanning electron microscopy was used to investigate the morphology of electrospun (ES) nanofibers with 0, 0.2, 1.0, or 2.0 wt% of MWCNTs. Crystal structure of the ES mats was determined from wide angle X-ray diffraction. Thermal properties were investigated using heat capacity measurements from differential scanning calorimetry (DSC) using the three-runs method for baseline correction, heat flow amplitude calibration, and sample heat capacity determination. A model comprising three phases, a mobile amorphous fraction (MAF), rigid amorphous fraction (RAF), and crystalline fraction (C), is appropriate for ES PTT/MWCNT fibers. The phase fractions, W _i (for i = RAF, MAF or C) were determined by DSC. Crystallinity decreases very slightly with the amount of MWCNT. At the same time, a large increase in RAF was observed: W _RAF of PTT fiber with 2% MWCNT is twice that of neat PTT fiber. The addition of MWCNTs enhanced the PTT chain alignment and increased RAF as a result. Changes of vibrational band absorbance at 1358 and 1385 cm⁻¹, corresponding to characteristic groups, were obtained with infrared spectroscopy. The increased absorbance at 1358 cm⁻¹ and decreased absorbance at 1385 cm⁻¹, with the addition of MWCNTs, strongly supports the three-phase model for ES PTT/MWCNT nanocomposites.     

Enhanced toughness and strength of conductive cellulose-poly(butylene succinate) films filled with multiwalled carbon nanotubes

Cellulose (CE) composite films with high tensile strength, modulus, remarkable elongation as well as excellent electrical conductivity were successfully prepared by dispersing poly(butylene succinate) (PBS) and multiwalled carbon nanotubes (MWCNTs) in CE matrix via the help of ionic liquid 1-allyl-3-methylimidazolium chloride. Fourier transform infrared spectroscopy and differential scanning calorimetry results verified that a physical interaction junction existed between PBS and CE. Scanning electron micrograph (SEM) showed that the low content PBS was uniformly dispersed in CE matrix, leading to a tough and ductile fractured surface. The elongation at break of CE composite film with 1 wt% PBS was increased to 25.9 %, which showed an increase of 325 % compared to that of neat CE film (6.07 %). But high-content PBS acted as the structural defect in the CE matrix. MWCNTs were further added to improve the mechanical and conductive properties of the composite film. The tensile strength and Young’s modulus of MWCNT/CE-PBS composite film with 4 wt% MWCNTs were respectively increased by 33.6 and 140 % compared to CE-PBS film. The electrical conductivity of MWCNT/CE-PBS film was also improved by 8–9 orders of magnitude from 2.5 × 10^?14 to 1.3 × 10^?5 S/m.     

Effects of electrically inert fillers on the properties of poly(<Emphasis Type="Italic">m</Emphasis>-xylene adipamide)/multiwalled carbon nanotube composites

The effects of three types of electrically-inert fillers, calcium carbonate (CaCO₃), talc and glass fiber (GF), on electrical resistivity, crystallization behavior and dynamic mechanical properties of poly(m-xylene adipamide) (MXD6)/multiwalled carbon nanotube (MWCNT) composites are investigated. The electrical resistivity of MXD6/MWCNT composites is significantly reduced with the addition of inert fillers due to the volume-exclusion effect that leads to increased effective concentration of MWCNTs in MXD6 matrix and also due to improved MWCNT dispersion. The crystallization temperature of MXD6 increases with the addition of MWCNTs, indicating that MWCNTs can act as nucleating agent and induce crystallization of MXD6. The incorporation of inert fillers has no further effect on crystallization behavior of MXD6, but significantly improves the storage modulus of MXD6/MWCNT composite, demonstrating that CaCO₃, talc and GF filled MXD6/MWCNT composites are very promising materials with not only improved electrical property but also excellent mechanical properties.     

In Situ Coating of Natural Rubber Film with Poly(vinyl chloride) Resin

Film formation of poly(vinyl chloride) resin (rPVC) coating on natural rubber (NR) surface in solid state was prepared and investigated. The mixtures of rPVC with NR were compressed at 170 °C for 15 min and found that the rPVC was migrated and coated on the NR surface which was proved by the images from Scanning Electron Microscope (SEM) and Atomic Force Microscope (AFM). The coated NR films with rPVC loading 5 and 10 phr are stronger and higher dielectric constant than uncoated NR film. Very high loading of rPVC for 50 and 100 phr result in decreasing of tensile strength and dielectric constant.     

Compatibilizing effects for improving mechanical properties of biodegradable poly (lactic acid) and polycarbonate blends

Mechanical, morphological and rheological properties of polycarbonate (PC) and poly (lactic acid) (PLA) blends with compatibilizers have been investigated. Three types of compatibilizers were used: poly(styrene-g-acrylonitrile)-maleic anhydride (SAN-g-MAH), poly(ethylene-co-octene) rubber-maleic anhydride (EOR-MAH) and poly(ethylene-co-glycidyl methacrylate) (EGMA). The maximum value of the mechanical properties such as impact and tensile strengths of the PC/PLA (70/30, wt%) blend before or after hydrolysis was observed when the SAN-g-MAH was used as a compatibilizer at the amount of 5 phr. From the interfacial tension between PC and PLA which was determined from the weighted relaxation spectra using Palierne emulsion model, minimum value of interfacial tension (0.08 mN/m) was observed when the SAN-g-MAH (5 phr) was used. From the morphological studies of the PC/PLA (70/30) blends, the PLA droplet size showed minimum (0.19 μm) at the 5.0 phr SAN-g-MAH. From the results of mechanical, morphological and rheological properties of the PC/PLA (70/30) blend, it is suggested that the SAN-g-MAH is the most effective compatibilizer to improve the mechanical strength of the PC/PLA (70/30) blends among the compatibilizers used in this study, especially at the amount of 5 phr.     

Investigating properties of poly (ether‐amide)/MWCNT nanocomposite films containing 2,7‐bis(4‐aminophenoxy)naphthalene and isophthalic segments

Three nanocomposite films based on aramid (poly (ether‐amide), PEA) and multiwall carbon nanotubes (MWCNT) were prepared via solution casting method using 2,7‐bis(4‐aminophenoxy)naphthalene (4) and isophthalic acid (5) containing various amounts of MWCNT (2, 3, 5 wt.%). To comprehensively analyze the properties of the cast films as well as the monomers, different techniques were employed, namely FT‐IR, ¹H NMR, X‐ray diffraction, and field emission scanning electron microscopy. Also, thermal and tensile properties of PEA (6) and nanocomposite films were investigated using thermogravimetric analysis and mechanical analysis, respectively. The morphology, thermal, and mechanical properties of nanocomposite films approved that MWCNT had well dispersion in the PEA matrix and showed a synergistic effect on improving all of the investigated properties. Based on the thermogravimetric analysis results, employing MWCNT caused to increase in the char yields from 61 (in the neat PEA) to 66 (in the PEA /MWCNT nanocomposite 5 wt.%) under the nitrogen atmosphere. In comparison to the pristine PEA (426°C), the temperature at 10 losses mass % (T₁₀) was increased from 530°C to 576°C, with 2 to 5 wt.% of MWCNT. Mechanical analysis revealed that the tensile strength and initial modulus were improved by incorporating MWCNT into PEA (81.70–93.40 MPa and 2.10–2.22 GPa, respectively). Electrical conductivity of the PEA/MWCNT nanocomposites was displayed maximum value in the 5 wt.%, showing satisfactory value in many application areas. The X‐ray diffraction technique was employed to study the crystalline structure of the prepared nanocomposite films as well as PEA. In addition, the electrochemical impedance spectroscopy study demonstrated that the prepared nanocomposites had significant impedance improvement in the presence of MWCNTs.