Compressive response of composite ceramic particle-reinforced polyurethane foam

Quasi-static and dynamic compressive tests are undertaken on the polyurethane (PU) foam and fumed silica reinforced polyurethane (PU/SiO₂) foam experimentally. The ceramic microspheres with varying mass fractions are adopted to mix with the PU/SiO₂ foam to fabricate the composite particle-reinforced foams. The effects of strain rate and particle mass fraction are discussed to identify and quantify the compressive response, energy-absorbing characteristic, and the associated mechanisms of the composite foams. The results show the initial collapse strength and plateau stress of the foams are improved significantly by reinforcing with the ceramic microsphere within 60 wt% at quasi-static compression. The rate sensitivity is observed on all the foams, but in different patterns due to the influence of ceramic microsphere. The compressive response affected by ceramic microsphere can be attributed to the particle cluster effect and stress wave propagation. Together with the deformation, the compressive characteristic experiences non-monotonic change from the low to high strain rates. The specific energy absorption (SEA) of the foam with 41 wt% ceramic microsphere show the largest magnitude at quasi-static compression. With the increasing strain rate, the ceramic reinforced foam exhibits superior energy absorption efficiency at high strain rates to that of the pure foams.     

The deformation and failure response of closed-cell PMDI foams subjected to dynamic impact loading

The present work aims to investigate the bulk deformation and failure response of closed-cell Polymeric Methylene Diphenyl Diisocyanate (PMDI) foams subjected to dynamic impact loading. First, foam specimens of different initial densities are examined and characterized in quasi-static loading conditions, where the deformation behavior of the samples is quantified in terms of the compressive elastic modulus and effective plastic Poisson's ratio. Then, the deformation response of the foam specimens subjected to direct impact loading is examined by taking into account the effects of material compressibility and inertia stresses developed during deformation, using high speed imaging in conjunction with 3D digital image correlation. The stress-strain response and the energy absorption as a function of strain rate and initial density are presented and the bulk failure mechanisms are discussed. It is observed that the initial density of the foam and the applied strain rates have a substantial influence on the strength, bulk failure mechanism and the energy dissipation characteristics of the foam specimens.     

Synthesis and characterization of corn starch based green composites reinforced with Saccharum spontaneum L graft copolymers prepared under micro-wave and their effect on thermal, physio-chemical and mechanical properties

In this paper, green composites of the corn starch were developed by using resorcinol-formaldehyde (Rf) as the cross-linking agent and reinforced with graft copolymers Saccharaum spontaneum L(Ss) and methyl methacrylates (MMA) as principal monomer and its binary mixture with acrylamide (AAm), acrylonitrile(AN), acrylic acid (AA) prepared under micro-wave. The matrix and composites were found to be thermally more stable than the natural corn starch backbone. There was improvement in physico-chemical and mechanical properties of composite were found to exhibit better than matrix. Ss-g-poly(MMA)-MW reinforced composites were found to exhibit better tensile strength, on the other hand Ss-g-poly(MMA + AA)-MW reinforced composites showed maximum compressive strength and wear resistance than other graft copolymers reinforced composite and the basic matrix. Further the matrix and composites were subjected for biodegradation studies through soil composting method. Different stages of biodegradation were evaluated through FT-IR studies and scanning electron microscopic (SEM) techniques.     

Effects of preparation conditions on properties of rigid polyurethane foam composites based on liquefied bagasse and jute fibre

Rigid polyurethane foams based on liquefied bagasse and reinforced with jute fibre were prepared. The effects of preparation conditions were investigated using a paper cup with a small horizontal section area as a mould. They were reflected in the foam height, which acted as a sensitive indicator. Density gradient existed in the foam rise direction and decreased from the bottom to top. Although the amount of blowing agent water was fixed, the foam height increased with stirring time after the addition of diphenyl methane diisocyanate, the isocyanate index and the catalyst content. This was partly due to the released heat that also contributed to the foam expansion. The relative intensity of the C─N stretching band at 1510 cm⁻¹ and the N─H out-of-plane bending band at 1527 cm⁻¹ in the FTIR spectrum reflected isocyanate reactions, which had a close relationship with the crosslink density. The normalized compressive strength was essentially attributed to the combined effects of the crosslink density and the thickness of cell walls and struts. Jute fibre enhanced the compressive strength only slightly due to poor interfacial adhesion between some fibres and the matrix.     

The impact of time on the heat resistance of self-compacting high-performance concrete incorporated with recycled martials

The influence of time on the mechanical behavior of concrete after exposure to elevated temperatures has been studied. Twenty-one self-compacting high-performance concrete mixtures with different incorporation amounts of coarse recycled concrete aggregate (RCA) and three unprocessed waste powder materials have been tested at age of 270 days for residual compressive and flexural strength after exposure to fire. The results have been compared to the results for the same concrete, which have been studied at age of 90 days. A new parameter has been introduced for comparing the responses of concrete to elevated temperatures at different ages; this parameter was the “heat resistance” which expresses the total area under the curve of the relative residual strength (compressive or flexural) after exposing to six temperature degrees (20, 150, 300, 500, 600, and 800 °C). The results showed that the age of concrete has an influence on the response of concrete to elevated temperatures. The heat resistance of compressive strength enhanced with age but the concrete behaved with a tendency different to that at the age of 90 days. The heat resistance of flexural strength has not been affected or slightly decreased but not with more than 10% to that at the age of 90 days. The used waste powder materials were unprocessed waste fly ash, waste cellular concrete powder and waste perlite powder; they proved that using any of them up to 15% as a replacement for cement with 0% or 25% of RCA enhanced the concrete resistance for the fire with time. The main two reasons for changing of residual strength with the time were the changing of water content and the proceeding of hydration of the binder. In general, long ages testing properties of concrete simulate the real behavior of concrete structures accurately.

     

Effect of walnut shells and silanized walnut shells on the mechanical and thermal properties of rigid polyurethane foams

In the study walnut shells (WS) and silanized walnut shells (S_WS) were used as cellulosic fillers for novel polyurethane (PU) composite foams. The impact of 1, 2 and 5 wt% of WS and S_WS on the foaming parameters, mechanical and thermo-mechanical properties of obtained materials were evaluated. The results have shown that compared to untreated WS filler, the application of S_WS leads to PU foams with more regular structure and improved physico-mechanical behavior of PU materials. For example, compared to controlled WS_0 foam, PU foams enhanced with 1 wt% of the S_WS exhibited better mechanical properties, such as higher compressive strength (~15% of improvement), better impact strength (~6% of improvement), and improved tensile strength (~9% of improvement). The addition of S_WS improved the thermomechanical stability of PU foams. This work provides a better understanding of a relationship between the surface modification of the walnut shell filler and the mechanical, insulating and thermal properties of the PU composites. Due to these positive and beneficial effects, it can be stated that the use of WS and S_WS as natural fillers in PU composite foams can promote a new application path in converting agricultural waste into useful resources for creating a new class of green materials.     

Tensile mechanical properties of basalt fiber reinforced polymer composite under varying strain rates and temperatures

High-strength woven fabrics and polymers are ideal materials for use in structural and aerospace systems. It is very important to characterize their mechanical properties under extreme conditions such as varying temperatures, impact and ballistic loadings. In this present work, the effects of strain rate and temperature on the tensile properties of basalt fiber reinforced polymer (BFRP) were investigated. These composites were fabricated using vacuum assisted resin infusion (VARI). Dynamic tensile tests of BFRP coupons were conducted at strain rates ranging from 19 to 133 s⁻¹ using a servo-hydraulic high-rate testing system. Additionally, effect of temperature ranging from −25 to 100 °C was studied at the strain rate of 19 s⁻¹. The failure behaviors of BFRP were recorded by a Phantom v7.3 high speed camera and analyzed using digital image correlation (DIC). The results showed that tensile strength, toughness and maximum strain increased 45.5%, 17.3% and 12.9%, respectively, as strain rate increased from 19 to 133 s⁻¹. Moreover, tensile strength was independent of varying temperature up to 50 °C but decreased at 100 °C, which may be caused by the softening of epoxy matrix and weakening of interfaces between fibers and matrix when the glass transition temperature was exceeded.     

Nutmeg filler as a natural compound for the production of polyurethane composite foams with antibacterial and anti-aging properties

Polyurethane (PU) composite foams were successfully reinforced with different concentrations (1 wt%, 2 wt%, 5 wt%) of nutmeg filler. The effect of nutmeg filler concentration on mechanical, thermal, antimicrobial and anti-aging properties of PU composite foams was investigated. PU foams were examined by rheological behavior, processing parameters, cellular structure (Scanning Electron Microscopy analysis), mechanical properties (compression test, impact test, three-point bending test, impact strength), thermal properties (Thermogravimetric Analysis), viscoelastic behavior (Dynamic Mechanical Analysis) as well as selected application properties (thermal conductivity, flammability, apparent density, dimensional stability, surface hydrophobicity, water absorption, color characteristic). In order to Disc Diffusion Method, all PU composites were tested against selected bacteria (Escherichia coli and Staphylococcus aureus). Based on the results, it can be concluded that the addition of 1 wt% of nutmeg filler leads to PU composite foams with improved compression strength (e.g. improvement by ~19%), higher flexural strength (e.g. increase of ~11%), improved impact strength (e.g. increase of ~32%) and comparable thermal conductivity (0.023–0.034 W m⁻¹ K⁻¹). Moreover, the incorporation of nutmeg filler has a positive effect on the fire resistance of PU materials. For example, the results from the cone calorimeter test showed that the incorporation of 5 wt% of nutmeg filler significantly reduced the peak of heat release rate (pHRR) by ca. 60% compared with that of unmodified PU foam. It has been also proved that nutmeg filler may act as a natural anti-aging compound of PU foams. The incorporation of nutmeg filler in each amount successfully improved the stabilization of PU composite foams. Based on the antibacterial results, it has been shown that the addition of nutmeg filler significantly improved the antibacterial properties of PU composite foams against both Gram-positive and Gram-negative bacteria.     

Investigation of sub‐micron size cenosphere fillers and filler loading on the mechanical and tribological peculiarity of polyester composites

This paper investigates the effect of sub‐micron size cenosphere filler and filler loading on mechanical and dry sliding wear property of polyester composites. Composites are fabricated by filling with 10 and 20 wt% of 800 and 200‐nm size of cenosphere filler particles. Neat polyester composite is also prepared for comparison analysis. Dry sliding wear test is conducted for these composites over a range of sliding distance with different sliding velocities and applied loads on a pin‐on‐disc wear test machine. Taguchi methodology and analysis of variance (ANOVA) is used to analyze the friction and wear characteristics of the composites. The artificial neural network (ANN) approach is implemented to the friction and wear data for corroboration. In this work, mechanical properties of composites such as hardness, tensile strength, tensile modulus, flexural strength, and compressive strength revealed that mechanical properties and wear resistance of the composites increase with a decrease in the particle size. The measured Young's moduli are comparable to standard theoretical prediction models. The morphology of worn composite specimens has been examined by scanning electron microscopy to understand the dominant wear mechanisms. Finally, optimal factor settings are determined using a genetic algorithm (GA). Copyright © 2017 John Wiley & Sons, Ltd.     

Localized damage response of carbon fiber reinforced polymer composite sandwich panel after thermal exposure

An experimental study was conducted to investigate the effect of thermal exposure on indentation behavior of carbon fiber reinforced polymer composite sandwich panel (CFRPCSP) with pyramidal truss cores. Composite sandwich panels were fabricated by the hot press molding method. Subsequently, composite sandwich panels were exposed to different temperatures for 6 h. After thermal exposure, quasi-static indentation tests were carried out at room temperature. Then, the effect of thermal exposure on the failure mechanism, indentation load and energy absorption were analyzed and discussed. The results showed that the indentation load and energy absorption decreased as exposure temperature increased, which was caused by the degradation of the matrix properties and fiber-matrix interface properties at high temperature. In addition to the decrease of the indentation load and energy absorption, the failure modes also changed with exposure temperature. It is expected that this study can provide useful information for the design and application of composite sandwich panel with pyramidal truss cores at high temperature.     

Effect of fiber length and composition on mechanical properties of carbon fiber‐reinforced polybenzoxazine

The mechanical strength and modulus of chopped carbon fiber (CF)‐reinforced polybenzoxazine composites were investigated by changing the length of CFs. Tensile, compressive, and flexural properties were investigated. The void content was found to be higher for the short fiber composites. With increase in fiber length, tensile strength increased and optimized at around 17 mm fiber length whereas compressive strength exhibited a continuous diminution. The flexural strength too increased with fiber length and optimized at around 17 mm fiber length. The increase in strength of composites with fiber length is attributed to the enhancement in effective contact area of fibers with the matrix. The experimental results showed that there was about 350% increase in flexural strength and 470% increase in tensile strength of the composites with respect to the neat polybenzoxazine, while, compressive properties were adversely affected. The composites exhibited an optimum increase of about 800% in flexural modulus and 200% in tensile modulus. Enhancing the fiber length, leads to fiber entanglement in the composites, resulted in increased plastic deformation at higher strain. Multiple branch matrix shear, debonded fibers and voids were the failures visualized in the microscopic analyses. Defibrillation has been exhibited by all composites irrespective of fiber length. Fiber debonding and breaking were associated with short fibers whereas clustering and defibrillation were the major failure modes in long fiber composites. Increasing fiber loading improved the tensile and flexural properties until 50–60 wt% of fiber whereas the compressive property consistently decreased on fiber loading. Copyright © 2008 John Wiley & Sons, Ltd.     

Apparent shear strength of hybrid glass fibre reinforced composite joints

The incorporation of nano or micro ceramic particles into fibre reinforced composites (FRC) to enhance their stiffness and durability has been widely investigated. This mechanism has been attributed to the increase in stiffness of the polymeric matrix phase and shear strength of FRCs due to the presence of particles at the interlaminar regions. In order to elucidate such effect, hybrid single-lap joints consisted of ceramic particles and glass fibre reinforced composites were evaluated to better assess the mechanical interlocking effect provided by silica and cement inclusions. A full factorial design (2³) was performed to identify the effect of the type of particle (silica and cement), particle weight fraction (2.5 and 5 wt%) and glass fibre grammage (200 and 600 g/m²) on the apparent shear strength and adherent strength of single-lap joints under tensile loading. The ceramic particle inclusions led to increased apparent shear strength and adherent strength. The inclusion of 5 wt% ceramic particles into 600 g/m² cross-ply glass fibre composites enhanced both adherent and apparent shear strengths.     

Investigation of bending modulus of fiber-reinforced syntactic foams for sandwich and structural applications

Polymer composite foams or syntactic foams containing 0.9, 1.76, 2.54, 3.54 and 4.5 vol% of E-glass short fibers were processed and subjected to a three-point bending test. The results show that the flexural modulus increased with fiber content, with the exception of 1.76% and 3.5% of fibers. This deviation was due to a higher void content for 1.76% and a non-uniform distribution of fibers in the polymer composite foam system for 3.5%. However, in general, the incorporation of chopped strand fibers improved the flexural behavior of the syntactic foam system without much variation in density, thus making the reinforced syntactic foams act as improved core materials for sandwich and other structural applications. Copyright © 2007 John Wiley & Sons, Ltd.     

Room temperature processable heat‐resistant epoxy‐oxazolidone‐based syntactic foams

Syntactic foams based on oxazolidone‐modified epoxy resin using glass microballoons as reinforcing filler with varying densities were processed. The influence of various grades of microballoons and their concentration on the mechanical, thermal, thermomechanical, and flammability characteristics were investigated. The effect of temperature on the compressive strength with density was monitored in detail. By incorporating the microballoons, T_g of the syntactic foam increased from 90 °C to 115 °C. Thermal conductivity was found to decrease from (0.064 to 0.056 W/(m·K)) in conjunction with decreasing resin to filler ratio. In the case of composites filled with K25 alone, the creation of large voids due to less effective packing between the microballoons led to lower thermal conductivity. The specific heat of the different composites was in the range of 0.32 to 0.44 cal/g/°C, and the coefficient of thermal expansion was in the range of 13.2 to 17.4 × 10⁻⁶/°C with limiting oxygen index of 28% to 33%.     

Compressive-tensile fatigue behavior of cords/rubber composites

Cord/rubber composites are used to build complex structures which may be submitted to cyclic loads, sometimes leading to critical fatigue failure. The focus of this study is to investigate the cyclic compressive/tensile strain behavior of polyester, polyamide and hybrid polyaramid/polyamide cords. For that, the cords were embedded in rubber belts to be used in a specially designed rotating pulley equipment that allows monitoring and controlling of tensile force, frequency and strain level. All fatigue tests were performed using stress-control mode, and tensile residual strength of the cords was measured as a function of material type, number of cycles and compressive/tensile strain level. The results show that compressive and tensile cyclic strains decrease residual properties. Hybrid cords showed higher residual strength than polyester and polyamide cords when subject to high compressive strain or high number of cycles. Moreover, morphological evaluation indicated failure to be associated with microbuckling and extensive fibrillation.     

The effect of post-consumer PET particles on the performance of flexible polyurethane foams

In this work, the use of post-consumer PET (polyethylene terephthalate), PET_pc, as reinforcement filler in flexible polyurethane foams was studied, with the aim of finding alternatives for the recycling of polymer packaging. Density, number of cells per linear centimeter, tensile resistance, strain at break and tear resistance of standard foams were compared to those of foams with PET_pc in the formulation, using 1.5 parts per hundred of polyol of PET_pc (granulometric range 0–297 μm). The produced foams were sectioned into top, mid-top, mid-bottom and bottom layers. Tensile resistance, strain at break and tear resistance of the reinforced foam surpassed those of the standard foam for all layers. The number of cells was constant but density increased towards the base of the block. In addition, the filled foams yielded better wear, compression set and compression resistance than the standard foam, whereas no significant variation in morphology (cell shape) was found.     

Constitutive modeling for characterizing the compressive behavior of PMMA open‐cell foams

A constitutive model for evaluating the compressive behavior of Poly(methyl‐methacrylate) (PMMA) open‐cell foams is herein proposed. Specifically, the study investigates the viscoelastic and viscoplastic behaviors of the PMMA open‐cell foams. The constitutive equation is expressed in terms of the following polymer and foam properties: elastic modulus, relative density, as well as the relaxation and densification constants. PMMA open‐cell foams are manufactured using a gas foaming/particulate leaching method and uniaxial compression tests are performed. The mechanical properties and compressive stress‐strain responses obtained from the experiments are compared with those predicted by the proposed constitutive model. The results suggest that the constitutive model is an apt one for assessing and evaluating the compressive behaviors of PMMA open‐cell foams. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 436–443, 2007     

Dependency of dynamic interlaminar shear strength of composites on test technique used

Studies are presented on dependency of dynamic interlaminar shear (ILS) strength on the experimental technique used for a typical plain weave E-glass/epoxy composite. Dynamic ILS strength was determined based on two experimental techniques, namely torsional split Hopkinson bar (TSHB) apparatus using thin walled tubular specimens and compressive split Hopkinson pressure bar (SHPB) apparatus using single lap specimens. The results obtained from these techniques are compared. In general, it is observed that dynamic ILS strength for composites obtained by TSHB testing using thin walled tubular specimens is lower than the dynamic ILS strength obtained using single lap specimens in compressive SHPB. The issues involved in TSHB testing of thin walled tubular specimens made of composites are discussed and the reasons for reduced dynamic ILS strength using thin walled tubular specimens are highlighted. Finite element analysis (FEA) of thin walled tubular specimens made of composite and resin subjected to quasi-static torsional loading is presented. Using FEA results, the reasons for lower ILS strength of composite thin walled tubular specimens are substantiated.     

Rapeseed oil as main component in synthesis of bio-polyurethane-polyisocyanurate porous materials modified with carbon fibers

Porous polyurethane-polyisocyanurate (PUR-PIR) composites have been synthesized using two types of rapeseed oil-based bio-polyols. The bio-polyols from rapeseed oil were synthesized using two methods: (i) transesterification and (ii) epoxidation followed by oxirane ring opening. The PUR-PIR porous materials were prepared with two isocyanate indices, 150 and 250, and were modified with carbon fibres (CF) in an amount of 3 and 6 wt% of the total foam mass. The structure of the composites was examined using scanning electron microscopy. Thermal and mechanical properties of the composites were determined through a thermogravimetric analysis and measurements of the thermal conductivity, compressive strength, and Young modulus. The influence of CF on the composite flammability was analyzed using oxygen index and cone calorimeter tests. The investigations of the mechanical properties have shown that the compressive strength is the most beneficial in the case of the PUR-PIR foams modified with 6 wt % of CF. The studies have shown that the oxygen index of the composites increases with an increasing CF content and isocyanate index. An addition of CF reduces the heat rate release, especially for the materials with an isocyanate index of 250. An introduction of CF into the PUR-PIR foam structure is a way to improve the thermal stability and to decrease the flammability of final porous composites.     

Flexible inorganic–organic hybrids with dual inorganic components

Combining multiple inorganic components is an effective approach to improve the mechanical properties of inorganic–organic hybrid materials. The inorganic components can form interactions with the organic polymer matrix, and there is thus a need to understand the reinforcement mechanism under the optimal combination of organic polymer and inorganic particles. In this work, we prepared a series of dual inorganic particle–based titania/silica–poly(tetrahydrofuran)–poly(ε-caprolactone) (TiO₂/SiO₂–PTHF–PCL) hybrids by means of simultaneous cationic ring-opening polymerization and sol–gel reaction. In addition to constructing hybrid networks, the SiO₂ and TiO₂ components play important roles in multiple toughening mechanisms. The prepared dual inorganic hybrids feature enhanced thermal stability and mechanical properties when compared with the ones with a single inorganic component. The optimized mixing of such two inorganic components is identified through mechanical tests, revealing that the hybrid polymer₇₀/(Si_0.6Ti_0.4)₃₀ (70/18/12 mass ratio) has the highest compressive failure strain (80%) and compressive ultimate strength (1.3 MPa) as well as storage modulus (120 kPa), enabling elongation of up to 37% when compared with its original length. We thus find that the dual inorganic component approach is an effective strategy to enhance the mechanical properties of hybrid materials, suggesting potential applications as scaffolds for tissue engineering and soft robotics.