水辅助注塑PP/SAN共混物制品中横晶形成机理的研究

采用水辅助注塑(WAIM)设备,在不同的注水压力和熔体温度下制备了4种质量比(98/2,96/4,94/6和92/8)的聚丙烯/丙烯腈-苯乙烯共聚物(PP/SAN)共混物制品.采用偏光显微镜(POM)和扫描电子显微镜(SEM),研究了WAIM PP/SAN共混物制品的结晶形态和相形态.研究发现,高压水的穿透作用所引起的强剪切和快速冷却可诱导SAN在PP基体中原位成纤,并诱导PP在SAN纤维表面形成大量的晶核而最终形成横晶.SAN含量为4 wt%时,所形成横晶的含量随水压的提高而增加,随温度的降低而大幅增加.当SAN含量较低(2 wt%)时,制品中没有横晶形成.     

Thermal behaviors and mechanical properties of halloysite nanotube-reinforced poly(lactic acid) nanocomposites

Poly(lactic acid)/halloysite nanotubes (PLA/HNTs) nanocomposites were prepared using melt compounding followed by compression molding. N,N′-ethylenebis(stearamide) (EBS) was used to improve the dispersion of HNTs and toughen the PLA nanocomposites. The thermal properties of PLA/HNTs nanocomposites were assessed by using differential scanning calorimeter and thermogravimetric analyzer (TG). The TG measurements were performed at both nitrogen and oxygen atmosphere. The mechanical properties of PLA/HNTs were characterized through tensile and impact tests. The morphological properties of the PLA/HNTs nanocomposites were investigated by using transmission electron microscopy and field emission scanning electron microscopy. The degree of crystallinity of PLA nanocomposites was increased slightly by the addition of EBS. The decomposition process of PLA/HNTs depends on the atmosphere reaction during TG test as well as the amount of EBS. The best mechanical properties of PLA/HNTs nanocomposites expressed by the impact strength and elongation at break were achieved by the addition of 5 mass% of EBS.     

Thermal stability and flame retardant effects of halloysite nanotubes on poly(propylene)

Naturally occurred halloysite nanotubes (HNTs) with hollow nanotubular structures were used as a new type filler for poly(propylene) (PP). Nanocomposites based on PP and HNTs were prepared by melt blending. Scanning electronic microscopy (SEM) results suggested HNTs were dispersed in PP matrix evenly at nanoscale after facile modification. Thermal stability of the nanocomposites was found remarkably enhanced by the incorporation of HNTs. Cone calorimetric data also showed the decrease of flammability of the nanocomposites. Entrapment mechanism of the decomposition products in HNTs was proposed to explain the enhancement of thermal stability of the nanocomposites. The barriers for heat and mass transport, the presence of iron in HNTs, are all responsible for the improvement in thermal stability and decrease in flammability. Those results suggested potential promising flame retardant application of HNTs in PP.     

Kinetics of thermo-oxidative degradation of polypropylene/aluminum trihydroxide/organo Fe-montmorillonite nanocomposites

In the article, the thermal oxidative degradation kinetics of pure polypropylene/aluminum trihydroxide (PP/ATH) and PP/ATH/organo Fe-montmorillonite (Fe-OMT) nanocomposites were investigated using Kissinger, Friedman and Flynn–Wall–Ozawa methods. The results showed that thermal oxidative degradation of PP/ATH/Fe-OMT nanocomposites to PP/ATH were complex reaction: the whole process of thermal oxidative degradation were composed with the decomposition of ATH, the cracking and charring of the backbone chains of PP, and the oxidative degradation of char, which the curses of energy mutative with the process of thermal oxidative degradation. The control steps were different in each degradation stage. The activation energy was high in the original degradation stage. It was due to the molecular structure and may closely relate with onset temperature. In the intermediate process, the activation energy was low. In the last stage of the degradation, the activation energy was graveled because the carbon may be oxidized. In the whole process of thermal oxidative degradation, the activation energy of PP/ATH/Fe-OMT nanocomposite was higher than that of PP/ATH.     

Influence of SEBS-g-MA on morphology, mechanical, and thermal properties of PA6/PP/organoclay nanocomposites

Polyamide 6/polypropylene (PA6/PP = 70/30 parts) blends containing 4 phr (parts per hundred resin) of organically modified clay (organoclay) toughened with maleated styrene-ethylene-butylene-styrene (SEBS-g-MA) were prepared by melt compounding using co-rotating twin-screw extruder followed by injection molding. X-ray diffraction (XRD) and transmission electron microscope (TEM) were used to characterize the structure of the nanocomposites. The mechanical properties of the nanocomposites were determined by tensile, flexural, and notched Izod impact tests. The single edge notch three point bending test was used to evaluate the fracture toughness of SEBS-g-MA toughened PA6/PP nanocomposites. Thermal properties were studied by using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). XRD and TEM results indicated the formation of the exfoliated structure for the PA6/PP/organoclay nanocomposites with and without SEBS-g-MA. With the exception of stiffness and strength, the addition of SEBS-g-MA into the PA6/PP/organoclay nanocomposites increased ductility, impact strength and fracture toughness. The elongation at break and fracture toughness of PA6/PP blends and nanocomposites were increased with increasing the testing speed, whereas tensile strength was decreased. The increase in ductility and fracture toughness at high testing speed could be attributed to the thermal blunting mechanism in front of crack tip. DSC results revealed that the presence of SEBS-g-MA had negligible effect on the melting and crystallization behavior of the PA6/PP/organoclay nanocomposites. TGA results showed that the incorporation of SEBS-g-MA increased the thermal stability of the nanocomposite.     

Halloysite nanotubes/polystyrene (HNTs/PS) nanocomposites via in situ bulk polymerization

Serials of halloysite nanotubes/polystyrene (HNTs/PS) nanocomposites with different contents of organo-modified halloysite nanotubes (organo-HNTs) were successfully prepared by the in situ bulk polymerization of styrene with the organo-HNTs as macromonomers. The percentage of grafting (PG%) of more than 230% was achieved, calculated from the results of the thermogravimetric analysis (TG). The TG results also showed that the thermal stabilities of the HNTs/PS nanocomposites prepared via the bulk polymerization were better than the pure polystyrene. And the maximum thermal degradation temperature of the nanocomposites increased with the increasing of the amount of the HNTs fillers added.     

Towards scalable production of polyamide 12/halloysite nanocomposites via water‐assisted extrusion: mechanical modeling,thermal and fire properties

In this study, polyamide 12 (PA12)/untreated halloysite nanotubes (HNTs) nanocomposites are prepared in a semi‐industrial scale extruder using a non‐traditional “one step” water‐assisted extrusion process. A morphological study is carried out using a combination of scanning electron microscopy and transmission electron microscopy analyses to evaluate the influence of water injection and filler content on the quality of clay dispersion. The use of water injection slightly improves the nanoscale dispersion at low HNTs content (<8 wt.%), while this effect is more pronounced at higher filler loading (16 wt.%). A mechanism explaining the physico‐chemical action of water during extrusion is proposed. The materials are characterized with respect to their mechanical, thermo‐mechanical, thermal and fire properties. A strong correlation is found between nanostructure and physical properties; the more uniform dispersion of the clay nanotubes, the higher mechanical reinforcement, thermal stability and fire retardancy of PA12 nanocomposites. Tensile tests results are interpreted in terms of three mechanical models: the Halpin–Tsai's model for stiffness and the interfacial strength model and the Pukanszky's equation for yield strength. Linear fits of the experimental data confirm that the superior reinforcement of nanocomposites prepared using water injection results from improved clay dispersion and better interfacial adhesion between PA12 and HNTs. In view of these promising results, the proposed direct melt compounding method could be easily scaled‐up towards the production of PA12–HNTs nanocomposites at an industrial scale. Copyright © 2013 John Wiley & Sons, Ltd.     

Effects of clay on polymorphism of polypropylene in polypropylene/clay nanocomposites

The effects of clay on polymorphism of polypropylene (PP) in PP/clay nanocomposites (PPCNs) under various thermomechanical conditions were studied. In extruded PP and PPCN pellet samples, only α-phase crystallites existed, as they were prepared by rapidly cooling the melt extrudates to room temperature. Under compression, β-phase crystallites can develop in neat PP under various thermal conditions, of which isothermal crystallizing at 120 °C gave the highest content of β-phase crystallites. In contrast, no β-phase crystallite was detected in the PPCN samples prepared under the same conditions. This indicated that clay significantly inhibits the formation of β-phase crystallites. The likely reason is that the presence of clay in PPCNs greatly sped up the crystallization process of the α phase, whereas it had an insignificant effect on the crystallization rates of the β phase. The results also showed that clay may slightly promote the formation of γ-phase PP crystallites in PPCNs. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1810–1816, 2004     

An assessment of the role of morphology in thermal/thermo-oxidative degradation mechanism of PP/EVA/clay nanocomposites

In this study, morphological properties of polypropylene (PP)/ethylene vinyl acetate copolymer (EVA) (75/25 wt/wt) blend-based nanocomposites containing various amounts of organically modified montmorillonite (OMMT) were primarily investigated. The incorporation of compatibilizer into nanocomposites decreased EVA droplet size in PP matrix while increasing compatibilizer/OMMT ratio showed a dual behavior with respect to the variations of OMMT interlayer spacing. By a rough estimation it was found that at EVA droplet size of D_n = 0.43 μm, the highest OMMT interlayer spacing would be acheived. Increasing D_n had a negative effect on the OMMT interlayer spacing. Activation energy of thermal/thermo-oxidative degradation based on Flynn model was obtained. Isothermal degradation test was also performed and desired temperature range for predicting degradation behavior was obtained by means of a free prediction model. An attempt was made to establish a correlation between morphological and thermal/thermo-oxidative parameters and also charred residue morphology. A mechanism for degradation process was proposed according to the changes of chemical bonds during the degradation process probed by FTIR analysis.     

Synthesis and Characterization of Polypyrrole Nanoparticles and Their Nanocomposites with Poly(propylene)

Summary: Conducting polypyrrole (PPy) nanoparticles were synthesized via microemulsion polymerization. PP/PPy nanocomposites were prepared by melt-mixing of polypyrrole with polypropylene (PP) and processed with injection molding. Tensile tests have revealed that increasing amount of PPy increased the strength and the stiffness of the nanocomposite while limiting the elongation of PP. Thermal gravimetric analysis has showed that incorporation of PPy nanoparticles has improved the thermal stability of the nanocomposites. Increasing amount of PPy nanoparticles increases the conductivity of nonconductive PP up to 2,4.10⁻⁴ Scm⁻¹. The same techniques were used to characterize nanocomposites containing 2% w dispersant. Composites prepared with dispersant have involved smaller dimension PPy nanoparticles and exhibited improvement in some mechanical and thermal properties.     

聚丙烯/累托石纳米复合材料的非等温结晶动力学研究

在双螺杆挤出机上熔融共混制备了聚丙烯 (PP) 有机累托石 (OREC)纳米复合材料 ,采用广角X 射线衍射 (WAXD)定性地分析了PP OREC纳米复合材料及纯PP的结晶形态 ,由半峰宽定性地判断了对应晶面法向的晶粒的大小 .结果表明有机累托石没有改变聚丙烯的结晶晶型 (纳米复合材料主要还是α晶型 ) ,但是细化了晶粒的尺寸 .采用差示扫描量热法 (DSC)定量地研究了复合材料的非等温熔融结晶动力学 ,对所得数据分别用Jeziorny法的Mo法进行了处理 ,表明非等温结晶动力学参数Zc 及Avrami指数n随冷却速率的增加而增加 ,复合材料的Avrami指数n大于纯PP的n ;对相同配比的纳米复合材料 ,随着结晶度的增加 ,单位结晶时间里达到一定结晶度所需要的降温速率F(T)增大 ,对同一个设定的结晶度 ,纳米复合材料的F(T)比纯PP的小 ,说明需要的降温速率减小 .所有这些均说明有机累托石可作为聚丙烯的结晶成核剂 .     

A holistic evaluation of the influence of shear rates and matrix viscosity on the properties of polypropylene/multi-walled carbon nanotubes composites

In this work, a comparative study on the electrical, morphological, and thermal properties of polypropylene/multiwalled carbon nanotubes (PP/CNT) composites which were prepared by three different processing methods, such as compression molding (CM, shear rate: ~0 s⁻¹), conventional injection molding (CIM, shear rate: ~10² s⁻¹), and microinjection molding (μIM, shear rate: ~10⁵ s⁻¹), was reported. The difference in shear rates among these processing methods and matrix viscosity would significantly affect the state of filler distribution, thereby determining the properties of subsequent moldings. Electrical conductivity results showed that the percolation threshold of PP/CNT moldings followed a trend of μIM > CIM > CM. A higher degree of CNT orientation and a better filler distribution were achieved under the influence of higher shearing conditions, as corroborated by scanning electron microscope observations and Raman spectral analysis. Moreover, increasing filler concentrations played a positive role in improving the thermal stability of PP/CNT composites and the formation of CNT network was believed to be a contributing factor.     

Thermal degradation mechanism of highly filled nano-SiO2 and polybenzoxazine

Effects of high nano-SiO₂ loading (up to 30 mass%) on polybenzoxazine (PBA-a) thermal degradation kinetics have been investigated using nonisothermal thermogravimetric analysis (TG). The DTG curves revealed three stages of thermal decomposition process in the neat PBA-a, while the first peak at low temperature was absent in its nanocomposites. As a consequence, the maximum degradation temperature of the nanocomposites shifted significantly to higher temperature as a function of the nano-SiO₂ contents. Moreover, the degradation rate for every degradation stage was found to decrease with the increasing amount of the nano-SiO₂. From the kinetics analysis, dependence of activation energy (E _a) of the nanocomposites on conversion (α) suggests a complex reaction with the participation of at least two different mechanisms. From Coats–Redfern and integral master plot methods, the average E _a and pre-exponential factor (A) of the nanocomposites showed systematically higher value than that of the PBA-a, likely from the shielding effect of the nanoparticles. The main degradation mechanism of the PBA-a was determined to be a random nucleation type with one nucleus on the individual particle (F1 model), while that of the PBA-a nanocomposite was the best described by diffusion-controlled reaction (D3 model).     

Effect of maleic anhydride-grafted ethylene-propylene rubber on the mechanical, rheological and morphological properties of organoclay reinforced polyamide 6/polypropylene nanocomposites

Polyamide 6/polypropylene (PA6/PP = 70/30 parts) blends containing 4 phr (parts per hundred resin) of organophilic modified montmorillonite (organoclay) were compatibilized with maleic anhydride-grafted ethylene-propylene rubber (EPRgMA). The blends were melt compounded in twin screw extruder followed by injection molding. The mechanical properties of PA6/PP nanocomposites were studied by tensile and flexural tests. The microstructure of the nanocomposite were assessed by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The dynamic mechanical properties of the PA6/PP blend-based nanocomposites were analyzed by using a dynamic mechanical thermal analyzer (DMTA). The rheological properties were conducted from plate/plate rheometry via dynamic frequency sweep scans. The melt viscosity in a high shear rate region was performed by using a capillary rheometer. The strength and stiffness of the PA6/PP-based nanocomposites were improved significantly with the incorporation of EPRgMA. Adding EPRgMA to the PA6/PP blends resulted in a finer dispersion of the PP phase. TEM and XRD results revealed that the organoclay was dispersed more homogeneously in the presence of EPRgMA, however, mostly in the PA6 phase of the blends. DMTA results showed that EPRgMA worked as an effective compatibilizer. The storage (G′) and loss moduli (G″) assessed by plate/plate rheometry of PA6/PP blends increased with the incorporation of EPRgMA and organoclay. Furthermore, the apparent shear viscosity of the PA6/PP blend increased significantly for the EPRgMA compatibilized PA6/PP/organoclay nanocomposite. This was traced to the formation of an interphase between PA6 and PP (via PA6-g-EPR) and effective intercalation/exfoliation of the organoclay.     

Nonisothermal crystallization behavior of polypropylene-clay nanocomposites

The influence of two concentrations of clay nanoparticles on the nonisothermal crystallization behavior of the intercalated polypropylene-clay nanocomposites is investigated here. It is observed that the crystallization peak temperature (T_p) of PP-clay nanocomposites is marginally higher than neat PP at various cooling rates. Furthermore, the half-time for crystallization (t_0.5) decreased with increase in clay content, implying the nucleating role of clay nanoparticles. The nonisothermal crystallization data is analyzed using Avrami, Ozawa and Mo and coworkers methods. The validity of kinetic models on the nonisothermal crystallization process of PP-clay nanocomposites is discussed. The approach developed by Mo and coworkers successfully describes the nonisothermal crystallization behavior of PP and PP-clay nanocomposites. The activation energy for nonisothermal crystallization of pure PP and PP-clay nanocomposites based on Kissinger method is evaluated.     

The effects of reprocessing cycles on the structure and properties of isotactic polypropylene/cloisite 15A nanocomposites

The effects of reprocessing cycles on the structure and properties of isotactic polypropylene (PP)/Cloisite 15A (OMMT) (5 wt. %) nanocomposites was studied in presence of maleic anhydride-grafted-polypropylene (PP-g-MA) (20 wt. %) used as the compatibiliser to improve the clay dispersion in the polymer matrix. The various nanocomposite samples were prepared by direct melt intercalation in an internal mixer, and further they were subjected to 4 reprocessing cycles. For comparative purposes, the neat PP was also processed under the same conditions. The nanocomposite structure and the clay dispersion have been characterized by wide angle X-ray scattering (WAXS), transmission electron microscopy (TEM) and rheological measurements. Other characterization techniques such as Fourier transform infrared spectroscopy (FT-IR), tensile measurements, differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) have also been used to evaluate the property changes induced by reprocessing. The study showed through XRD patterns that the repetitive reprocessing cycles modified the initial morphology of PP/OMMT nanocomposites by improving the formation of intercalated structure, especially after the fourth cycle. Further, the addition of PP-g-MA promoted the development of intercalated/exfoliated silicate layers in the PP matrix after the second cycle. These results are in agreement with TEM observations indicating an improved silicate dispersion in the polymer matrix with reprocessing cycles displaying a morphology with both intercalated/exfoliated structures. The initial storage modulus (G′) of the nanocomposites, which was highly improved in presence of PP-g-MA seems to be less affected by reprocessing cycles at very low frequencies exhibiting a quasi-plateau compared to pristine PP/OMMT and PP. In contrast, the complex viscosity was found to decrease for the whole samples indicating that the main effect of reprocessing was a decrease in the molecular weight. Moreover, the thermal and mechanical properties of the nanocomposites were significantly reduced after the first cycle; nevertheless they remained almost unchanged during recycling. No change in the chemical structure was observed in the FT-IR spectra for both the nanocomposites and neat PP samples after 4 cycles.     

Optimization of Processing Parameters for Minimizing Warpage of Large Thin-walled Parts in Whole Stages of Injection Molding

This study investigated total warpage of a type of motorcycle seat support made of polypropylene（PP） during the entire process of injection molding and free-cooling after demolding. Finite element modeling（FEM） analysis for injection molding and its associated thermal deformation was carried out in the study. The effects of processing parameters on warpage occurring in different stages were analyzed by Taguchi optimization method. It was found that packing pressure is the major factor that affects warpage in the injection stage, whereas cooling time is the major factor in free-cooling stage. From an overall evaluation, melt temperature affects the total warpage most, followed by cooling time, packing pressure, packing time and mold temperature. The result proved that optimum parameters for minimizing final warpage of the injected parts can be obtained only when the deformation in the entire manufacturing process is addressed in both molding and demolding stages.     

TGA/FTIR studies of segmented aliphatic polyurethanes and their nanocomposites prepared with commercial montmorillonites

Nanocomposites prepared with segmented polyurethane (SPU) and commercially available nanoclays (Cloisite™ Na⁺, Cloisite™ 15A, Cloisite™ 30B) were studied using thermogravimetric analysis coupled with Fourier Transform Infrared Spectroscopy (TGA/FTIR). The results showed that the thermal degradation of unfilled SPU and the 4, 6 and 10 wt% hand mixed nanocomposites occurred in two stages being the first due to degradation of hard segments and the second due to the degradation of soft segments. It was also found that the thermal stability of these nanocomposites was not improved by increasing nanoclay concentration except for SPU/Cloisite™ 15A nanocomposites were a 40 °C increase was observed. In a similar manner, FTIR spectra of the evolved gases obtained after the thermal degradation of these nanocomposites were qualitatively similar to the unfilled polymer except in those containing Cloisite™ 30B where isocyanate absorptions were detected. In contrast, SPU/Cloisite™ 30B nanocomposites prepared by in-situ polymerization, exhibited higher thermal stability than the corresponding hand mixed nanocomposites. In addition, these nanocomposites exhibited the presence of carbon dioxide in the evolved gases during its second degradation stage which was not observed in the hand mixed nanocomposites. In this case, it can be said that the presence of clays in the nanocomposites has a significant effect on the thermal degradation pathways.     

SPATIAL HIERARCHY AND INTERFACIAL STRUCTURE IN INJECTIONMOLDED BARS OF POLYPROPYLENE-BASED BLENDS AND COMPOSITES

The hierarchical structure and interfacial morphology of injection-molded bars of polypropylene （PP） based blends and composites have been investigated in detail from the skin to the core. For preparation of injection-molded bars with high-level orientation and good interfacial adhesion, a dynamic packing injection molding technology was applied to exert oscillatory shear on the melts during solidification stage. Depending on incorporated component, interfacial adhesion and processing conditions, various oriented structure and morphology could be obtained. First, we will elucidate the epitaxial behavior between PP and high-density polyethylene occurring in practical molded processing. Then, the shear-induced transcrystalline structure will be the main focus for PP/fiber composites. At last, various oriented clay structures have been ascertained unambiguously in PP/organoclay nanocomposites along the thickness of molded bars.     

Thermo-oxidative degradation of novel epoxy containing silicon and phosphorous nanocomposites

Modified epoxy nanocomposites containing silicon and phosphorous was prepared and compared with pure epoxy. The study of thermo-oxidative degradation of modified epoxy nanocomposites and pure epoxy has been utilized by thermal analysis. The thermal stability of modified epoxy nanocomposites is not superior to that of the pure epoxy at low temperature, however, the char yield of modified epoxy nanocomposites is higher than that of the pure epoxy at 800 °C in air atmosphere. The modified epoxy nanocomposites possess better thermal stability at high temperature range. The values of the limiting oxygen index of pure epoxy and modified epoxy nanocomposites are 24 and 32, respectively. This indicates that modified epoxy nanocomposites possesses better flame retardance.By the Kissinger’s method, the activation energies of thermo-oxidative degradation for epoxy nanocomposites are less than those of thermo-oxidative degradation for pure epoxy in first stage of thermo-oxidative degradation. However, the activation energies of thermo-oxidative degradation for epoxy nanocomposites are more than those of thermo-oxidative degradation for pure epoxy in second stage of thermo-oxidative degradation.