Effect of temperature and nanoparticle type on hydrolytic degradation of poly(lactic acid) nanocomposites

PLA and its nanocomposite films based on modified montmorillonite (CLO30B) or fluorohectorite (SOM MEE) and unmodified sepiolite (SEPS9) were processed at a clay loading of 5 wt% and hydrolytically degraded at 37 and 58 °C in a pH 7.0 phosphate-buffered solution. An effective hydrolytic degradation for neat PLA and nanocomposites was obtained at both temperatures of degradation, with higher extent at 58 °C due to more extensive micro-structural changes and molecular rearrangements, allowing a higher water absorption into the polymer matrix.The addition of CLO30B and SEPS9 delayed the degradation of PLA at 37 °C due to their inducing PLA crystallization effect and/or to their high water uptake reducing the amount of water available for polymer matrix hydrolysis. The presence of SOM MEE also induced polymer crystallization, but it was also found to catalyze hydrolysis of PLA. Concerning hydrolysis at 58 °C, the presence of any nanoparticle did not significantly affect the degradation trend of PLA, achieving similar molecular weight decreases for all the studied materials. This was related to the easy access of water molecules to the bulk material at this temperature, minimizing the effect of polymer crystallinity clay nature and aspect ratio on the polymer degradation.     

Nylon 6.6 accelerating aging studies: II. Long-term thermal-oxidative and hydrolysis results

Long-term (greater than 5 year exposures), low-temperature (as low as 37 °C) accelerated oven aging results were obtained for Nylon 6.6 fibers under thermo-oxidative conditions (air aging with an oxygen partial pressure of 13.2 cmHg in Albuquerque). To assess the importance of humidity on aging, experiments were also conducted under a combination of 100% RH plus 13.2 cmHg of oxygen partial pressure at temperatures ranging from 138 °C to 64 °C plus an additional experiment at 70% RH and 80 °C. The low-temperature tensile strength results showed that the Arrhenius activation energy under the pure oxidative degradation conditions dropped from ∼96 kJ/mol above ∼100 °C-∼30 kJ/mol below this temperature, indicative of a transition in the oxidative chemistry at low temperatures. Earlier work by our group on the same material concluded that hydrolytic degradation effects dominated oxidation effects at higher aging temperatures. However, the current long-term, low-temperature comparisons lead to the conclusion that humidity is not an important aging factor below ∼50 °C. By extrapolating time-temperature superposed oxidative degradation data using the low-temperature activation energy, we obtain predictions at 21 °C. At this temperature, we estimate that a tensile strength loss of 50% takes on the order of 70 years. The 21 °C predictions are shown to be reasonably consistent with long-term (up to 38 year) ambient results on similar Nylon materials removed from field-aged parachutes. Although the estimated average exposure temperature varies from parachute to parachute, the highest average temperature is estimated to be on the order of 21 °C.     

Biodegradation of poly(lactic acid) powders proposed as the reference test materials for the international standard of biodegradation evaluation methods

The methods for producing reference test materials for biodegradation evaluation tests have been studied. Mechanical crushing at low temperature of polymer pellets using dry ice was selected for the method of producing polymer powder of poly(lactic acid) (PLA). The powders were fractionated using 60 mesh (250 μm) and 120 mesh (125 μm) sieves. The size distributions were then measured. The average diameter of the PLA particles obtained by this method was 214.2 μm. The biodegradation speeds of these PLA polymer powders were evaluated by two methods based on the international standard and one in vitro method based on the enzymatic degradation. First, the degree of biodegradation for this PLA powder was 91% for 35 days in a controlled compost determined by a method based on ISO 14855-1 (JIS K6953) at 58 °C managed by the Mitsui Chemical Analysis and Consulting Service, Inc. (Japan). Second, these polymer powders were measured for biodegradation by the Microbial Oxidative Degradation Analyzer (MODA) in a controlled compost at 58 °C and 70 °C based on ISO/DIS 14855-2 under many conditions. The degree of biodegradation for this PLA powder was approximately 80% for 50 days. In addition, the polymer powders were biodegraded by Proteinase K which is a PLA degradation enzyme. This polymer powder was suitable as a reference material for the evaluation methods of biodegradation.     

Properties of crosslinked polylactides (PLLA & PDLA) by radiation and its biodegradability

Crosslinked materials derived from poly(lactide) (PLA) have been produced by radiation modification in the presence of a suitable crosslinker (triallyl isocyanurate) (TAIC). The crosslinking structure introduced in PLA films has not only much improved the heat stability but also their mechanical properties. The properties of crosslinked samples are governed by crosslinking density and these improvement seemed to increase with radiation dose. This implied that the three dimensional networks have been introduced in material by radiation and the crosslinking density depended on the structure and length of PLA chains. Biodegradability of PLA was also determined by an enzymatic degradation test and burying in compost at 55 °C. Differing with PLLA, PDLA was insignificantly degraded by proteinase K. The degradation rate of PLA in compost was postponed with the introduction of crosslinks.     

Influence of accelerated ageing on the physico-mechanical properties of alkali-treated industrial hemp fibre reinforced poly(lactic acid) (PLA) composites

30 wt% aligned untreated long hemp fibre/PLA (AUL) and aligned alkali treated long hemp fibre/PLA (AAL) composites were produced by film stacking and subjected to accelerated ageing. Accelerated ageing was carried out using UV irradiation and water spray at 50 °C for four different time intervals (250, 500, 750 and 1000 h). After accelerated ageing, tensile strength (TS), flexural strength, Young's modulus (YM), flexural modulus and mode I fracture toughness (K_Ic) were found to decrease and impact strength (IS) was found to increase for both AUL and AAL composites. AUL composites had greatest overall reduction in mechanical properties than that for AAL composites upon exposure to accelerated ageing environment. FTIR analysis and crystallinity contents of the accelerated aged composites support the results of the deterioration of mechanical properties upon exposure to accelerated ageing environment.     

Stabilization of poly(lactic acid) by polycarbodiimide

Polycarbodiimide (CDI) was used to improve the thermal stability of poly(l-lactic acid) (PLA) during processing. The properties of PLA containing various amounts of CDI were characterized by GPC, DSC, rheology, and tensile tests. The results showed that an addition of CDI in an amount of 0.1-0.7 wt% with respect to PLA led to stabilization of PLA at even 210 °C for up to 30 min, as evidenced by much smaller changes in molecular weight, melt viscosity, and tensile strength and elongation compared to the blank PLA samples. In order to examine the possible stabilization mechanism, CDI was reacted with water, acetic acid, l-lactic acid, ethanol and low molecular weight PLA. The molecular structures of the reaction products were measured with FTIR. The results showed that CDI could react with the residual or newly formed moisture and lactic acid, or carboxyl and hydroxyl end groups in the PLA samples, and thus hamper the thermal degradation and hydrolysis of PLA.     

Assessing the mechanical,phase inversion,and rheological properties of poly-[(R)-3-hydroxybutyrate-co-(R)-3-hydroxyvalerate] (PHBV) blended with poly-(l-lactic acid) (PLA)

Poly-(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and poly-(l-lactic acid) (PLA) have attracted much interest in recent years since they are biodegradable, thus can replace synthetic non-degradable materials. In this study, improvements of PHBV, mechanical, phase inversions, and rheological properties were investigated after blending with PLA in varying ratio’s. Three different blends of commercially available PLAs with 92–98% l-lactide units and one grade of PHB with 5% valerate content were blended using a micro-compounder at 175 °C. The composition of PHBV in blends ranged from 50% to 80%. With the addition of PLA, increases in the flexural strength and elastic modulus were observed for several blends, while minor to no changes were detected in the elongation at break and tensile strength as compared to pure PHBV material. Like many conventional plastics, the complex viscosity decreased with increasing rotational frequency due to decreasing entanglements and molecular weight. The complex viscosity with respect to time was very stable for the blends, but no improvements in the PHBV viscosity were observed with the addition of PLA at 170 °C. Three phase inversion models were used to predict the continuity of the blends, and the results showed both dual- and PLA-continuity phase for the blends. In summary, the mechanical results showed improvements in the tensile and flexural properties, while the rheological observation showed minor improvements in the complex viscosity for numerous concentrations.     

Effects of synthetic and natural zeolites on morphology and thermal degradation of poly(lactic acid) composites

Poly(lactic acid) (PLA) composites containing 5 wt% synthetic (type 4A) and natural (chabazite) zeolites were prepared using extrusion/injection molding. Morphological, structural, and thermal properties of composites were investigated by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and differential scanning calorimetry (DSC). DSC results revealed that the glass transition and melting temperatures were not significantly changed; however, the incorporation of both type 4A and chabazite zeolites enhanced the nucleation of PLA crystallites as well as increased the percent crystallinity. Thermal degradation properties of PLA and PLA/zeolite composites were studied by non-isothermal thermogravimetric analysis (TGA) in nitrogen atmosphere. TGA results showed that at temperatures above 300 °C, PLA/type 4A synthetic zeolite composites were thermally decomposed more easily than the PLA and PLA/chabazite natural zeolite composites. The apparent activation energies of thermal degradation of PLA and PLA/zeolites composites estimated using both the Flynn-Wall-Ozawa and Kissinger methods followed the same order: PLA/type 4A < PLA/chabazite < PLA.     

Kinetics of abiotic and biotic degradability of low-density polyethylene containing prodegradant additives and its effect on the growth of microbial communities

The kinetics of abiotic oxidation in the dark and the kinetics of biological mineralization in soil and in a compost environment of thermally oxidized LDPE were studied. It was demonstrated that different activation energies are obtained for the thermal oxidation, depending on the composition of the materials. Significantly higher levels of biodegradability have been obtained in a soil environment at 23 °C compared with the compost environment at 58 °C. After two years of mineralization, 91% conversion to carbon dioxide was obtained in the soil test, compared with 43% in the compost test. The differences between fungal, archaeal and bacterial community structures in soil and compost after 607 days of biodegradability assay were mapped out. It was found that the most dominant bacterial and fungal terminal restriction fragments (TRFs) in the compost containing the test material are significantly different from the TRFs in the other environments.     

Effect of sepiolite on the biodegradation of poly(lactic acid) and polycaprolactone

PLA and PCL nanocomposites prepared by adding 5 wt% of a sepiolite (SEPS9) were degraded in compost, leading to effective degradation for all samples.PLA and PLA/SEPS9 seem to be mainly degraded by a bulk mechanism, showing a significant level of polymer degradation, however the presence of SEPS9 particles partially delays the degradation probably due to a preventing effect of these particles on polymer chain mobility and/or PLA/enzymes miscibility. PCL and PCL/SEPS9 showed a preferential surface mechanism of degradation; and in contrast to PLA, sepiolite does not present a considerable barrier effect on the degradation of PCL.     

Poly(lactic acid)/poly(butylene succinate)/calcium sulfate whiskers biodegradable blends prepared by vane extruder: Analysis of mechanical properties,morphology, and crystallization behavior

Ternary blends of PLA/PBS/CSW with different weight fractions were prepared using a vane extruder. The mechanical properties, morphology, crystallization behavior and thermal stability of the blends were investigated. For the PLA/CSW blend, the tensile strength decreased, the flexural strength and modulus increased compared with pure PLA. For PBS, the addition of CSW had little influence on the mechanical properties. For the ternary blends PLA/PBS/CSW, the tensile strength, flexural strength and modulus decreased compared with pure PLA, while the elongation at break and the impact strength increased significantly. The brittle-ductile transition of the blends took place when the PBS weight fraction reaching 30 wt%. As a soft component in the blends, PBS was beneficial to improve the tensile ductility and the toughness of PLA. SEM measurements reveal that PLA/PBS/CSW blends were immiscible. When the weight fraction of PBS was 50 wt%, significant phase separation was observed, and CSW had preferential location in the PBS phase of the blend. DSC measurement and POM observation reveal that CSW had a heterogeneous nucleation effect on PLA and PBS matrix. The addition of PBS improved the crystallization of PLA and the thermal resistance of the PLA/PBS/CSW blends significantly.     

Crystallization kinetics of virgin and processed poly(lactic acid)

Poly(lactic acid) (PLA) is an emerging material mainly because it can be synthesized from renewable resources and is thus environmentally and ecologically safe. The mechanical properties, above all the thermal resistance of PLA are determined by the crystalline content: the heat deflection temperature of crystalline PLA can reach 100 °C, whereas amorphous PLA loses mechanical properties at temperatures slightly higher than 60 °C. However, PLA has a low crystallization rate, so that after processing it remains mostly amorphous. This characteristic heavily limits the use of PLA for commercial applications. Many studies have been recently published on the crystallization kinetics of PLA. The effect of processing on this feature is however often neglected. In this work, the significance of processing on the crystallization kinetics of a commercial PLA was investigated. Two processing methods were explored: extrusion and injection moulding. The obtained materials, and the starting pellets of virgin polymer, were analyzed by calorimetry in order to obtain the crystallization kinetics. Two protocols were adopted to determine the crystallization rates during cooling from the melt or heating from the solid. The parameters of a kinetic equation were determined for all the materials and protocols adopted and it was thus possible to describe the evolution of crystallinity during heating and during cooling.     

Inherent flame retardation of bio-based poly(lactic acid) by incorporating phosphorus linked pendent group into the backbone

The molecular design for inherently flame-retardant poly(lactic acid) (IFR-PLA) was outlined and achieved by chemically incorporating an effective organophophorus-type flame retardant (FR) into the PLA backbone via the chain extension of the dihydroxyl-terminated prepolymer with 1, 6-hexamethylene diisocyanate (HDI). The structure of IFR-PLA was characterized by ¹H- and ³¹P-nuclear magnetic resonance (NMR) and Fourier transform infrared (FTIR) spectroscopy. IFR-PLA was further blended with the commercial PLA to prepare flame retardant PLA blends (PLA-FR blend). The relevant properties of IFR-PLA and PLA-FR blends were evaluated by differential scanning calorimetry (DSC), thermal gravimetric analysis (TGA), limiting oxygen index (LOI) measurements and UL-94 tests. The thermal analysis revealed that the char yield of IFR-PLA and PLA-FR blend above 400 °C was greatly enhanced compared to that of pure PLA. The LOI value was significantly improved from 19 for pure PLA to 29 when 1 wt% of phosphorus content was introduced and all IFR-PLA samples achieved V-0 rating in the UL-94 tests. PLA-FR blends had an LOI value of 25-26 and UL-94 V-2 rating at 20 wt% of IFR-PLA content. The tensile strength of all the FR PLA systems was ca. 60 MPa. The method used in this study provided a novel route to permanently flame retard PLA.     

Preparation, characterization and biodegradation of biopolymer nanocomposites based on fumed silica

PLA and PCL based nanocomposites prepared by adding three different types of fumed silica were obtained by melt blending. Materials were characterized by means of Scanning Electron Microscopy (SEM), Differential Scanning Calorimetry (DSC), Thermogravimetric Analysis (TGA) and Dynamic–Mechanical Thermal Analysis (DMTA).A good distribution of the fumed silica into both polymer matrices was observed. The highest thermo-mechanical improvements were reached by addition of the fumed silica with higher surface area. PLA and its nanocomposites were degraded in compost at 58 °C; at this temperature all samples presented a significant level of polymer degradation, but a certain protection action of silica towards PLA degradation was observed, whereas the addition of fumed silica did not show considerable influence on the degradation trend of PCL. These dissimilarities were attributed to the different degradation mechanism of the two polymers.     

Electron-beam irradiation on poly(propylene carbonate) in the presence of polyfunctional monomers

Poly(propylene carbonate) (PPC) showed predominantly degradation under electron-beam irradiation, accompanied by deterioration of its mechanical performance due to sharp decrease of the molecular weight. Crosslinked PPC was prepared by addition of polyfunctional monomer (PFM) to enhance the mechanical performance of PPC. When 8 wt% of PFM like triallyl isocyanurate (TAIC) was added, crosslinked PPC with a gel fraction of 60.7% was prepared at 50 kGy irradiation dose, which showed a tensile strength at 20 °C of 45.5 MPa, whereas it was only 38.5 MPa for pure PPC. The onset degradation temperature (T_i) and glass transition temperature (T_g) of this crosslinked PPC was 246 °C and 45 °C, respectively, a significant increase related to pure PPC of 211 °C and 36 °C. Therefore, thermal and mechanical performances of PPC could be improved via electron-beam irradiation in the presence of suitable PFM.     

Biodegradation of poly(lactic acid) and its nanocomposites

PLA nanocomposites based on organically modified montmorillonites at 5% w/w loading were prepared by melt blending using an internal mixer and then degraded in a commercial compost. The addition of nanoclays was found to increase the PLA degradation rate, especially for the highest dispersed clay in the polymer matrix. Biodegradation by microorganisms isolated from the compost showed the bacterium Bacillus licheniformis as one of the responsible for PLA biodegradation in compost. It was also found that clays can influence the polymer bacterial degradation depending on their chemical structure and affinity of the bacterium towards the clay.     

Silkworm silk/poly(lactic acid) biocomposites: Dynamic mechanical, thermal and biodegradable properties

Silkworm silk/Poly(lactic acid) (silk/PLA) biocomposites with potential for environmental engineering applications were prepared by using melting compound methods. By means of Dynamic mechanical analysis (DMA), Differential scanning calorimetry (DSC), Thermogravimetric analysis (TGA), Coefficient of thermal expansion test, Enzymatic degradation test and Scanning electron microscopy (SEM), the effect of silk fiber on the structural, thermal and dynamic mechanical properties and enzymatic degradation behavior of the PLA matrix was investigated. As silk fiber was incorporated into PLA matrix, the stiffness of the PLA matrix at higher temperature (70-160 °C) was remarkably enhanced and the dimension stability also was improved, but its thermal stability became poorer. Moreover, the presence of silk fibers also significantly enhanced the enzymatic degradation ability of the PLA matrix. The higher the silk fiber content, the more the weight loss.     

Water absorption and enzymatic degradation of poly(lactic acid)/rice starch composites

Poly(lactic acid) (PLA) composites consisting of PLA, rice starch (RS) (0–50 wt%) and epoxidised natural rubber (ENR50) were compounded by a twin-screw extruder and compression moulded into dumbbell specimens. Tensile tests were performed to characterize the mechanical properties of the PLA/RS composites. Morphological studies were done on the tensile fractured surface of the specimens by using scanning electron microscopy (SEM). Twenty weight percent of RS achieved a good balance of strength and stiffness. Beyond 20 wt% loading of RS, the tensile strength and elongation at break of PLA decreased drastically. This may be attributed to the agglomeration of RS, which could then act as stress concentrator. The incorporation of ENR50 increased the tensile strength and elongation at break of the PLA/RS composites remarkably, owing to the elastomeric behaviour and compatibilisation effects of ENR50. Interestingly, the morphology of PLA/RS composites transformed to a more ductile one with the addition of ENR. The kinetics of water absorption of the PLA/RS composites conforms to Fick's law. The M_m and D values are dependent on the RS and ENR concentrations. The tensile properties of the PLA/RS composites deteriorated after water absorption. The retention-ability and recoverability of the PLA/RS composites are relatively low, attributed to the hydrolysis of PLA, degradation of the PLA–RS interface and leaching of the RS particles. In addition, the tensile properties of PLA/RS composites decreased drastically upon exposure to enzymatic degradation. Extensive pinhole and surface erosion on the PLA/RS composites indicate high degree of hydrolysis. Whilst the addition of ENR leads to some improvements in tensile properties, nevertheless, it enhanced the biodegradability of the PLA/RS composites when exposed to water and -amylase enzymatic treatments.     

Investigation of the influence of different commercial softeners on the stability of poly(lactic acid) fabrics during storage

We have studied the potential degradation of poly(lactic acid)-based fabrics treated with commercial softeners and stored under two sets of conditions for one year. Initial wet-processing caused a fall in molecular weight of about 28%, irrespective of after-treatment. Storage at 40 °C and 80% RH produced further degradation which, with few exceptions, was aggravated by the presence of softeners. Ultimately, all samples degraded beyond the point of commercial usefulness. No clear distinction could be made between the effects of softeners having differing compositions. In contrast, fabrics stored under milder conditions of 23 °C and 50% RH showed no significant time-dependent polymer degradation, irrespective of the treatment applied. There were slight changes in tensile properties and some evidence of physical structural effects having occurred, which we attribute to physical aging. However, we do not believe these to be so serious as to call into question the long-term viability of PLA-based textile products.     

The influence of matrix crystallinity,filler grain size and modification on properties of PLA/calcium carbonate composites

Thermal and mechanical properties of polylactide (PLA) composites with different grades of calcium carbonate, 40 nm and 90 nm nanoparticles, and also with submicron particles, unmodified and modified with calcium stearate or stearic acid, obtained by melt mixing, were compared. Films with amorphous and crystalline matrices were prepared and examined.T_g of PLA in the composites remained unaffected whereas its cold crystallization was enhanced by the fillers and predominantly depended on filler content. Filling decreased thermal stability of the materials but their 5% weight loss temperatures well exceeded 250 °C, evidencing stability in the temperature range of PLA processing. The amorphous nanocomposites with modified nanoparticles exhibited improved drawability and toughness without a significant decrease of tensile strength; nearly two-fold increase of the elongation at break and tensile toughness was achieved at 5 wt% content of the modified nanofiller. Lack of surface modification of the filler, larger grain size with an average of 0.9 μm, and matrix crystallinity had a detrimental effect on the drawability. However, the presence of nanofillers and crystallinity improved tensile modulus of the materials by up to 15% compared to neat amorphous PLA.