Effects of halloysite nanotube orientation on crystallization and thermal stability of polypropylene nanocomposites

The polypropylene/halloysite nanotubes (PP/HNTs) nanocomposites were prepared via water-assisted injection molding (WAIM) and compression molding (CM). HNTs were highly oriented in WAIM parts due to the strong shear effect; whereas HNTs were randomly oriented in the CM one. The orientation of HNTs had little influence on their nucleating efficiency for the PP. However, the HNTs selectively induced α-form crystal at high cooling rates; whereas they showed β-nucleating activity at low cooling rates. Thermal analyses revealed that the HNTs delayed thermal degradation onset in the initial degradation stage, whereas they sped up the thermal degradation in the main volatilization stage at the contents of 5 and 8 wt%. The simultaneous thermogravimetric analyses and differential scanning calorimetry measurements revealed that, at a low content, the direct stabilizing effect of HNTs on PP contributed largely to the increased thermal stability of the WAIM PP/HNTs nanocomposites rather than their barrier and entrapment effect on the volatile products.     

Thermal and flammability properties of polyethersulfone/halloysite nanocomposites prepared by melt compounding

This paper presents a study of polyethersulfone (PES)/halloysite nanotube (HNTs) nanocomposites prepared by melt compounding either through a simple extrusion process or via a water-assisted extrusion procedure. Scanning and transmission electron microscopy techniques are combined with rheological measurements to assess the influence of polymer end groups (–Cl or –OH) and water injection on the HNTs dispersion state. A morphological transition form microcomposite to nanocomposite is achieved when replacing –Cl chain ends of PES by –OH groups, especially when water is injected during processing. By a combination of Soxhlet extraction and thermogravimetric analysis, we show that some PES(OH) chains are covalently bonded onto the aluminosilicate surface during extrusion. A mechanism describing the physico-chemical action of water is presented. The best system in terms of clay dispersion has been retained to characterize PES-HNTs nanocomposites with respect to their thermo-mechanical, thermal and fire (mass loss calorimetry and UL-94) properties. Dynamic mechanical analysis shows a significant enhancement in the storage modulus of halloysite-based nanocomposites when compared to the unfilled matrix. The improved thermal and thermo-oxidative stability of PES in presence of HNTs is mainly attributed to the labyrinth effect provided by individually dispersed nanotubes, which is reinforced during the decomposition process by the formation of a protective charred ceramic surface layer. The mechanism of action of HNTs for fire retardancy of PES presumably arises from a synergistic effect between physical (i.e. ceramic-like structure formation and mechanical reinforcement of the intumescent char) and chemical (i.e. charring promotion) processes taking place in the condensed phase. According to this study, the straightforward and cost-effective melt compounding route could pave the way for future development of high-performance nanoscale polymeric materials combining enhanced thermal properties and excellent flame retardant behaviour.     

Structure-property relationships in polyamide 12/halloysite nanotube nanocomposites

Polyamide 12 (PA12) nanocomposites based on halloysite nanotubes (HNTs) were obtained using a batch internal mixer or a twin-screw mini-compounder. In order to analyze the influence of HNTs dispersion on nanocomposite properties, morphological analysis (SEM and TEM) was combined with rheological and thermo-mechanical experiments. The linear viscoelastic properties and the dynamic storage modulus were expectedly found to increase with increasing HNT loading. Higher enhancements were observed for PA12/HNTs nanocomposites obtained by twin-screw mini-compounding. This finding was related to the better degree of dispersion and alignment of the silicate nanotubes throughout the matrix. Thermal stability was also improved by the halloysite nanotubes presumably by an entrapment mechanism of the volatile products inside the hollow tubular structure. DSC measurements further highlighted a nucleation effect of HNTs on the nanocomposites. In view of these results, halloysite nanotubes are promising candidates in the field of PA nanocomposites for structural applications.     

Tube-like natural halloysite/fluoroelastomer nanocomposites with simultaneous enhanced mechanical, dynamic mechanical and thermal properties

A novel kind of fluoroelastomer nanocomposites based on tube-like halloysite clay mineral were successfully prepared using a bis-phenol curing system, which resulted in prominent improvements in mechanical and dynamic mechanical properties and in the elevation as high as 30 K of the thermal decomposition temperature. Wide-angle X-ray scattering and transmission electron microscopy techniques were employed to assess the morphology developed in the nanocomposites, while stress strain diagrams were used to evaluate the mechanical properties. These nanocomposites were further characterized by moving die rheometer, dynamic mechanical properties and thermo-gravimetric analysis. Structure-properties relationship and the improvement of the mechanical, dynamic mechanical and thermal properties of fluoroelastomers are reported in the present study. Increasing amount of the filler reduced the curing efficiency of the bis-phenol curing system, which was evident from the rheometric and physical properties of the resulting composites. A sort of filler–filler interaction was perceived during the strain sweep analysis of the composites. The polymer–filler interaction was reflected in the improved mechanical and thermal properties which were the consequence of proper dispersion of the nanotubes in the polymer matrix; whereas the intercalation of macromolecular chains into the nanotubes was not reflected in the X-ray diffraction analysis.     

Development of sodium alginate-xanthan gum based nanocomposite scaffolds reinforced with cellulose nanocrystals and halloysite nanotubes

Sodium alginate (Alg) and xanthan gum (XG) based nanocomposite scaffolds reinforced with various amounts of cellulose nanocrystals (CNCs) and/or halloysite nanotubes (HNTs) were prepared by freeze-casting/drying method. In this study, the structure-property-performance relationship was mainly focused and analysed. Morphological analysis showed high porosity and pore-interconnectivity (pore channels) in all obtained scaffolds. Structural analysis demonstrates the good interfacial interactions and uniform dispersion of the CNCs and HNTs, involving partial orientation within the polymeric network. The water uptake capacity (from 14.73.7 ± 0.46 g/g to 11.34 ± 0.32 g/g) and porosity (from 91.7 ± 0.81% to 88.5 ± 0.64%) were reduced. The compressive strengths (in dry state from 91.1 ± 1.2 kPa to 114.4 ± 0.6 kPa and in wet state from 9.0 ± 0.8 kPa to 10.6 ± 0.8 kPa), thermal stability, cytocompatibility (MC3T3-E1 osteoblastic cells) of the nanocomposite scaffolds improved as compared to Alg and AlgX scaffolds without CNCs and/or HNTs. The obtained scaffolds may be appropriate as scaffolding material in bone tissue engineering.     

Thermal stability and flame retardant effects of halloysite nanotubes on poly(propylene)

Naturally occurred halloysite nanotubes (HNTs) with hollow nanotubular structures were used as a new type filler for poly(propylene) (PP). Nanocomposites based on PP and HNTs were prepared by melt blending. Scanning electronic microscopy (SEM) results suggested HNTs were dispersed in PP matrix evenly at nanoscale after facile modification. Thermal stability of the nanocomposites was found remarkably enhanced by the incorporation of HNTs. Cone calorimetric data also showed the decrease of flammability of the nanocomposites. Entrapment mechanism of the decomposition products in HNTs was proposed to explain the enhancement of thermal stability of the nanocomposites. The barriers for heat and mass transport, the presence of iron in HNTs, are all responsible for the improvement in thermal stability and decrease in flammability. Those results suggested potential promising flame retardant application of HNTs in PP.     

Halloysite nanotubes reinforced ultrahigh molecular weight polyethylene nanocomposite films with different filler concentration and modification

Halloysite nanotube/ultrahigh molecular weight polyethylene (HNT/UHMWPE) nanocomposite films were prepared by melt extrusion and thermal extension methods, and the morphology, microstructure, thermal properties, mechanical properties and wettability of these nanocomposite films were investigated with respect to the effects of HNT concentration and modification. HNTs were homogenously distributed and formed self entangled network structures in the UHMWPE matrix. The incorporation of HNT obviously accelerates the crystallization and enhances the thermal stability, mechanical strength and wettability of UHMWPE. However, after HNT concentration exceeds a critical value, the crystallinity and mechanical strength of UHMWPE decrease due to the restriction of HNT obstacles and the existence of large HNT agglomerates. Surface modification of HNT is a good method to further improve the crystallization, thermal stability and mechanical property of UHMWPE nanocomposites, with reduction of nanotube aggregation and strengthening of interfacial bonding between nanotubes and matrix.     

Interfacial mechano-chemical grafting in styrene-butadiene rubber/halloysite nanotubes composites

SBR/unmodified HNT composites were prepared by open-mill mixing and vulcanization. The results showed that HNT could decrease the scorch and optimum cure time, and play a significant role in reinforcing SBR vulcanizates. Mechano-chemical grafting at the interface between HNT and SBR was investigated by using infrared spectroscopy, X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), solid-state ¹³C NMR spectra and bonded rubber content, etc. The results showed the shearing force during the mixing process can impel the grafting reaction of SBR onto the surfaces of HNT, which leads to interfacial chemical bonding between phenyl’s α-H of SBR and the surface groups of HNT with Si-OH or Al-OH. Thus, the mechanical properties of the composites were significantly enhanced.     

The effect of halloysite nanotubes and N,N'- ethylenebis (stearamide) on the properties of polylactide nanocomposites with amorphous matrix

Amorphous polylactide/halloysite nanotube (PLA/HNT) nanocomposites were prepared and examined. Neat HNT and HNT treated with N,N'- ethylenebis(stearamide) (EBS) were used as nanofillers. The role of HNT and/or EBS content on the cold crystallization of amorphous PLA matrix, HNT dispersion, as well as on the dynamic mechanical and optical properties of the materials was determined.The PLA/HNT-based nanocomposites contained well-distributed nanotubes and occasionally micron-sized aggregates, especially at high loading. HNT, EBS treated HNT and EBS influenced the cold crystallization of PLA, therefore the formation of the disorder α′ and the order α crystallographic forms of PLA.The nanocomposites exhibited increased stiffness and decreased transparency compared to the neat PLA. Due to the reinforcing effect and additional specific features of HNT, the addition of the nanofiller allows tuning of the properties of the nanocomposites with amorphous PLA matrix.     

Preparation, characterization and water barrier properties of PS/organo-montmorillonite nanocomposites

Polystyrene/organo-montmorillonite nanocomposites were prepared via solution blending method, using CHCl₃ and CCl₄ as solvents. The clay used was organically modified by hexadecyltrimethyl-ammonium bromide (CTAB) at various surfactant loadings. Intercalated nanocomposite structure was obtained using CHCl₃ as solvent while exfoliated or partially exfoliated was probably the predominated form in the case of CCl₄, as shown by X-ray diffraction measurements. Enhancement in thermal stability and in water barrier properties was observed for PS-nanocomposites compared to that of pristine polymer as indicated by thermogravimetric analysis and water vapor transmission measurements. This increment was more prevalent for nanocomposites prepared with carbon tetrachloride as solvent.     

Study on thermal properties of polyurethane nanocomposites based on organo-sepiolite

The effects of sepiolite modified with γ-aminopropyltriethoxylsilane (KH550-Sp) on thermal properties of polyurethane (PU) nanocomposites were investigated by differential scanning calorimetry (DSC), thermogravimetric analysis (TG), attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR), and tensile test. The DSC results showed that the glass transition temperature of hard segments in PU/KH550-Sp nanocomposite increased with the increase of KH550-Sp, because sepiolite restricted the formation of hydrogen bonding within hard segments of polyurethane. TG results revealed that the thermal stability of PU was improved by KH550-Sp, and the onset decomposition temperature for PU nanocomposites with a KH550-Sp content of 3 wt% was about 20 °C higher than that for pure PU. The tensile properties of pure PU and nanocomposites before and after ageing 120 °C for 72 h were determined, and it was observed that the percentage loss in tensile strength decreased with the addition of KH550-Sp because of an oxidation barrier of KH550-Sp confirmed by ATR-FTIR.     

Photochemical stabilization of linear low-density polyethylene/clay nanocomposites: Towards durable nanocomposites

This article reports a study of the chemical modifications of LLDPE/nanoblend nanocomposites exposed to UV light in conditions of artificially accelerated ageing and natural weathering. Analysis by infrared spectroscopy of the chemical modifications produced by photoageing shows that the presence of an organo-clay leads to the decrease of the oxidation induction time of the polymer (LLDPE), which results in lower durability of the nanocomposites. Protection against photooxidation was tested with different kinds of UV stabilizers and with a metal deactivator. It is shown that the metal deactivator is very efficient in stabilizing the nanocomposite since it totally cancels the prodegradant effect of the organo-clay. This confirms the role played by iron impurities in natural clays. The use of a metal deactivator offers a new insight into the stabilization strategy for nanocomposites.     

Functionalized halloysite template-assisted polyaniline synthesis high-efficiency iron/nitrogen-doped carbon nanotubes towards nonprecious ORR catalysts

The iron-functionalized halloysite nanotudes is synthesized as a tubular template from an iron-nitrogen co-doped carbon nanocatalyst derived from the polyaniline pyrolysis of Oxygen reduction reaction (ORR). The use of iron-doped sites exposes the surface of the material to more graphite defects, effectively increasing the specific surface area of the carbon nanotubes and optimizing the density of the nitrogen-containing active sites. We have found that this iron-nitrogen co-doped carbon nanotube exhibits a superior ORR performance with a half-wave potential of 0.77 V in the 0.1 mol L⁻¹ KOH aqueous solution. The electrochemical stability test was carried out at 1600 rpm. The half-wave potential showed only a degradation of 8 mV, which was better than the commercial 20% Pt/C (18 mV). This study developed an economical method for the direct synthesis of iron-nitrogen co-doped carbon nanotubes using a hard template.     

Cordierite-based refractory ceramics from natural halloysite and peridotite: Insights on technological properties

Cordierite-based ceramics were fabricated from Moroccan natural halloysite clay by using a simple and low-cost manufacturing method. To this end, peridotite and halloysite samples, collected from Beni Bousera and Melilla sites, Morocco, were used as raw materials for ceramics manufacturing. A starting mixture was prepared (76.08 wt% of clay and 23.92 wt% of peridotite), molded and heated to the desired temperature (1250, 1300 and 1350 °C) to fabricate cordierite ceramic specimens. Both raw materials (peridotite and halloysite) and final ceramics were analyzed using routine characterization techniques including chemical analysis by XRF, mineralogical analysis by XRD, thermogravimetric analysis, and morphological characteristics using scanning electron microscopy (SEM). The prepared ceramics were investigated regarding their mineralogical composition, thermal and technological properties, chemical resistance, and microstructural characteristics. Our results indicated that peridotite sample is mainly composed of silica (40.25 wt%) and magnesia (38.05 wt%) while halloysite is consisted essentially of silica (38.00 wt%) and alumina (34.13 wt%). This was confirmed by XRD, TG-DTA and FTIR analyses. The prepared ceramic specimens at different sintering temperatures (i.e., 1250, 1300 and 1350 °C) have regular cylindrical forms, displaying good ceramic properties. This is consolidated with the main technological tests including porosity (4.56–3.11%), bulk density (2.45–2.78 g/cm³), shrinkage (6.51–10.31%), indirect tensile strength (20.35–27.60 MPa), and low linear thermal expansion coefficient (3.05–2.18 × 10^?6/°C). Cordierite specimen prepared at 1350 °C provided the best ceramic sample with the highest technological properties, good chemical resistance and thermal properties. Thus, naturally abundant halloysite and peridotite deposits are potential candidates for cordierite-based ceramic manufacture. Therefore, the achieved results have provided cost-effective ceramic bricks with physical, thermal and mechanical properties that are favorable to be used as refractory bricks.     

The confinement and anion type effect on the physicochemical properties of ionic liquid/halloysite nanoclay ionogels

This work is the first attempt to study the physicochemical properties of ionogels - quasi-solid hybrid materials formed by ionic liquids (ILs) − 1-butyl-3-methylimidazolium (BMIm⁺) salts with dicyanamide- (DCA⁻), bis(trifluoromethylsulfonyl)imide- (TFSI⁻), and trifluoromethanesulfonate- (Otf⁻) anions - and halloysite, a powdered clay filler with nanotube particles (at the IL:Hal molar ratio of 2:1) in order to find possible new applications of ionic liquids and industrial minerals. The electron microscopy, TG, and DSC analysis, FTIR spectroscopy, X-ray diffraction analysis, conductometry and cyclic voltammetry methods are used to investigate the anion effect on the IL interaction with halloysite. It has, for the first time, been found that the distinguishing feature of halloysite interaction with an IL determining the structural changes in the clay mineral and electrochemical characteristics of the ionogels is partial dehydration of the clay and absorption of the released water by the ionic liquid. It is shown that the halloysite dehydration effect depends on the IL hydrophilicity determined by the anion type, corresponds to the series: BMImDCA > BMImOtf > BMImTFSI. The electrochemical and thermal behaviour of ILs confined within a halloysite matrix differs from that of bulk ILs and is controlled by the anion type. Temperature dependences of the structural resistance of the halloysite filler are radically different for the ILs with high and low hydrophilicity. The effects resulting from the formation of halloysite-based ionogels can be of interest to those who develop quasi-solid ionic conductors that can work within a wide temperature range.     

埃洛石表面修饰并负载salen钼高效催化烯烃环氧化反应

采用温和的化学表面改性和自组装方法成功制备了埃洛石纳米管负载salen钼(HNTs-SL-Mo)催化剂,运用透射电镜、X射线衍射、红外光谱、诱导偶合等离子体谱和X射线光电子能谱表征了催化剂的形态、大小和分散性等性质。结果证明了salen结构的存在和埃洛石配位钼催化剂的成功制备。制备的催化剂在各种烯烃的环氧化反应中均有很好的活性,且活性高于均相催化剂。对比实验表明,在固定MoO(O2)2(DMF)2时, salen结构发挥了重要作用,不能用N原子作为单一配体来代替。本文还推测了钼和salen配体可能的连接方式和该催化剂催化烯烃环氧化反应的机理。该催化剂在重复使用8次后其活性未见明显下降,表现出优异的重复使用性能。由于埃洛石是一种廉价易得的材料,因此它可为设计效果独特的催化剂提供一个选择。     

Effects of organo-montmorillonite dispersion on thermal stability of epoxy resin nanocomposites

Montmorillonite (MMT) was modified with the acidified cocamidopropyl betaine (CAB) and the resulting organo-montmorillonite (O-MMT) was dispersed in an epoxy/methyl tetrahydrophthalic anhydride system to form epoxy nanocomposites. The dispersion state of the MMT in the matrix was investigated by X-ray diffraction and scanning electronic microscopy. The thermal stability of the epoxy nanocomposites was examined by TGA. Thermal stability of the epoxy nanocomposite is dependent upon the dispersion state of the OMMT in the epoxy matrix although all the epoxy nanocomposites had enhanced thermal stability compared with the neat epoxy resin. The thermal stability of the epoxy resin nanocomposites was correlated with the dispersion state of the MMT in the epoxy resin matrix.     

埃洛石表面修饰并负载salen钼高效催化烯烃环氧化反应

采用温和的化学表面改性和自组装方法成功制备了埃洛石纳米管负载salen钼(HNTs-SL-Mo)催化剂,运用透射电镜、X射线衍射、红外光谱、诱导偶合等离子体谱和X射线光电子能谱表征了催化剂的形态、大小和分散性等性质。结果证明了salen结构的存在和埃洛石配位钼催化剂的成功制备。制备的催化剂在各种烯烃的环氧化反应中均有很好的活性,且活性高于均相催化剂。对比实验表明,在固定MoO(O2)2(DMF)2时, salen结构发挥了重要作用,不能用N原子作为单一配体来代替。本文还推测了钼和salen配体可能的连接方式和该催化剂催化烯烃环氧化反应的机理。该催化剂在重复使用8次后其活性未见明显下降,表现出优异的重复使用性能。由于埃洛石是一种廉价易得的材料,因此它可为设计效果独特的催化剂提供一个选择。     

Thermal degradation studies of alkyl-imidazolium salts and their application in nanocomposites

Increasing the thermal stability of organically-modified layered silicates is one of the key points in the successful technical application of polymer-layered silicate nanocomposites on the industrial scale. To circumvent the detrimental effect of the lower thermal stability of alkyl ammonium-treated montmorillonite, a series of alkyl-imidazolium molten salts were prepared and characterized by elemental analysis, thermogravimetry (TGA) and thermal desorption mass spectroscopy (TDMS). The effect of counter ion, alkyl chain length and structural isomerism on the thermal stability of the imidazolium salts was investigated. Alkyl-imidazolium-treated montmorillonite clays were prepared by ion exchange of the imidazolium salts with Na-montmorillonite. These organically-modified clays were characterized by X-ray diffraction (XRD), TDMS and thermogravimetry coupled with Fourier transform infrared spectroscopy (TGA-FTIR), and compared to the conventional quaternary alkyl ammonium montmorillonite. Results indicate that the counter ion has an effect on the thermal stability of the imidazolium salts, and that imidazolium salts with PF₆⁻, N(SO₂CF₃)₂⁻ and BF₄⁻ anions are thermally more stable than the halide salts. A relationship was observed between the chain length of the alkyl group and the thermo-oxidative stability; as the chain length increased from propyl, butyl, decyl, hexadecyl, octadecyl to eicosyl, the stability decreased. The results also show that the imidazolium-treated montmorillonite has greater thermal stability compared to the imidazolium halide. Analysis of the decomposition products by FTIR provides an insight about the decomposition products which are water, carbon dioxide and hydrocarbons.     

The piezoresistive behaviors of polyethylene/foliated graphite nanocomposites

A conductive nanocomposite with an ordered conductive network and low-percolation threshold were prepared by adding foliated graphite (FG) nanosheets to high-density polyethylene (HDPE). The piezoresistive behavior of the nanocomposites was investigated under different pressure ranges. There existed a critical pressure below which composite resistance decrease with the increase of pressure and above which resistance increased sharply with increasing of pressure. The critical pressure is a function of the concentration of FG and the sensitivity of the change in resistivity against the applied pressure strongly depended on the FG content. The critical pressures of the nanocomposites with FG concentration at 6 vol.%, 11 vol.%, 12 vol.%, are about 7 MPa, 10 MPa, and 12 MPa, respectively. After repeated pressure treatment, there was a gradual decrease in the change of conducting structure although a permanent damage occurred due to the irreversible deformation of polymer matrix. As a result, the piezoresistive behavior of HDPE/FG nanocomposites tended to be constant under cyclic compression. The behavior was accounted for by an extension of tunneling conduction theory to which provides a good approximation to the piezoresistive effect.