马来酸酐-苯乙烯熔融接枝聚丙烯的影响因素及其性能研究

用单螺杆挤出机制备了马来酸酐 (MAH) 苯乙烯 (St)对聚丙烯 (PP)的多组分单体自由基熔融接枝体系 .研究证实了当两种单体物质的量比约为 1∶1时 ,接枝物的接枝率最高 ,而熔体流动速率 (MFR)最大 .对反应体系影响因素的研究表明单体用量和引发剂用量对不同单体用量比的系列接枝物的接枝率会产生不同的影响 ;另外 ,单体用量增加 ,接枝物的MFR减小 ,过氧化二异丙苯 (DCP)用量增加 ,接枝物的MFR增加 .对多单体熔融接枝聚丙烯PP g (MAH co St)的力学性能研究发现 ,选用合适的单体用量比、单体用量和DCP用量时 ,所制备的接枝物可具有与纯PP相当或更佳的力学性能     

COMPATIBILIZERS FOR LOW DENSITY POLYETHYLENE/POLYPROPYLENE BLENDS

The role of polyolefin elastomers as compatibilizers in Low Density Polyethylene/Polypropylene (LDPE/PP) blends, in the presence of di-cumyl peroxide (DCP) has been studied. Mixtures of 90/10 LDPE/PP ratio, were prepared in a Brabender plasticorder and tested for their mechanical properties and calorimetric response. Then the elastomers ethylene-propylene-diene copolymer (EPDM) and polybutadiene (BR) were added, alone or together with 0.2% DCP at concentrations up to 2%. The mixing torque and gel content of the above products were recorded as a function of the blend consistency. Also, the mechanical properties of specimens were measured as an additional evidence to explore the capabilities of these additives to promote compatibility of the blend components. It was found that EPDM and BR can be easily incorporated into polyolefin blends and appear suitable as potential compatibilizers for those materials, probably acting within the PP phase. Both elastomers result in an increase of strength and modulus, the BR having more enhanced effect. The latter gives low elongation, which allows its use in applications where high tensile properties are desired and flexural behavior is not critical.     

Structure and mechanical properties of SRP/HDPE/POE (EPR or EPDM) composites

The effects of dicumyl peroxide (DCP) and ethylene-octylene copolymer (POE), ethylene-propylene copolymer (EPR) or ethylene-propylene-diene terpolymer (EPDM) on the structure and properties of scrap rubber powder (SRP)/high-density polyethylene (HDPE) composites were studied. Torque and gel content results show that DCP promotes crosslinking of the SRP/HDPE/POE (EPR or EPDM) composites. The SRP/HDPE/POE (EPR or EPDM) composites containing a small amount of DCP have better mechanical properties than their corresponding composites without DCP. Highest tensile strength and elongation at break are found in the dynamically vulcanized SRP/HDPE/POE composite. Scanning electron microscopy (SEM) results show that good bonding between SRP and matrix is formed in the SRP/HDPE/POE (EPR or EPDM) composites with DCP.     

HIPS／PP熔融反应共混及其动态力学性质

研究了高抗冲聚苯乙烯（HIPS）／聚丙烯（PP）共混物在过氧化二异丙苯（DCP）存在下的熔融反应过程及其动态力学性质．HIPS在DCP存在下以聚苯乙烯（PS）的降解为主，伴随着聚丁二烯（PB）的交联和接枝，PP在DCP存在下以降解为主，HIPS／PP在DCP存在下以PP同HIPS的反应接枝为主，这种原位生成的增容剂显著地改善了HIPS／PP两组份间的相容性，其分子运动特征较前两者发生明显变化，PS的Tg下降，PB和PP的Tg升高．     

Dynamically Photocrosslinking of Polypropylene／EPDM Blends as a Thermoplastic Elastomer

The mechanical properties and the crystal morphological structures of the dynamically photocrosslinked polypropylene (PP)/ethylene-propylene-diene terpolymer (EPDM) blends have been studied by means of mechanical tests, wide-angle X-ray diffraction(WAXD), and differential scanning calorimetry(DSC). The dynamically photocrosslinking of the PP/EPDM blends can improve the mechanical properties considerably, especially the notched Izod impact strength at low temperatures. The data obtained from the mechanical tests show that the notched Izod impact strength of the dynamically photocrosslinked sample with 30% EPDM at -20℃ is about six times that of the uncrosslinked sample with the same EPDM component. The results from the gel content, the results of WAXD, and the DSC measurements reveal the enhanced mechanism of the impact strength for the dynamically photocrosslinked PP/EPDM blends as follows: (1) There exists the crosslinking of the EPDM phase in the photocrosslinked PP/EPDM blends ; (2) The β-type crystal structureof PP is formed and the content of α-type crystal decreases with increasing the EPDM component; (3) The graft copolymer of PP-g-EPDM is formed at the interface between the PP and EPDM components. All the above changes of the crystal morphological structures are favorable for increasing the compatibility and enhancing the toughness of the PP/EPDM blends at low temperatures.     

Study of the Impact Resistance of Physically and Dynamically Vulcanized Mixtures of PP/EPDM

Physically and dynamically vulcanized (TPV) mixtures of polypropylene (PP) and ethylene propylene diene terpolymer (EPDM) are prepared by extrusion in order to improve the impact resistance of PP. To enhance the chemical compatibility and provide better interaction between the PP and EPDM in the physical mixtures, both polymers are modified with maleic anhydride (MAH) in solution using xylene as solvent and dicumyl peroxide (DCP) as initiator. The qualitative and quantitative determination of the degree of grafting is study by Fourier Transform Infrared Spectroscopy (FTIR) and varying the amount of DCP and/or amount of MAH in order to determine the optimum amounts to obtain the highest degree of grafting. The effect of the relation of PP/EPDM, the amount of reinforcement filler and mix rate are studied for modified polymer mixtures (PP-g-MAH/EPDM-g-MAH). For the TPV of PP/EPDM the effects of amount and triallylisocyanurate (TAC) as coupling agent in presence of different amounts of DCP are studied. The physical mixtures of modified polymers prepared with a PP/EPDM ratio of 80/20 and the TPVs blends prepared with a PP/EPDM ratio of 70/30 and containing 15% filler at 60 rpm show the highest impact resistance. The impact resistance, melt flow index and hardness of the different mixtures are measured to determine their possible applications to prepare front panels and bumpers for automobiles by injection molding.     

Mechanical properties and morphological structures of short glass fiber reinforced PP/EPDM composite

The mechanical properties and crystal morphological structures of short glass fiber (SGF) reinforced dynamically photo-irradiated polypropylene (PP)/ethylene-propylene-diene terpolymer (EPDM) composites were studied by mechanical tests, wide-angle X-ray diffraction (WAXD), optical microscopy, scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and thermogravimetric analyzer (TGA). The mechanical properties of PP/EPDM composites, especially the tensile strength were greatly strengthened by dynamically photo-irradiation and the incorporation of SGF. The results from the WAXD, SEM, DSC, and TGA measurements reveal: (i) the formation of β-type crystal of PP in the PP/EPDM/SGF composite; (ii) the fiber length in dynamically photo-irradiated PP/EPDM/SGF composites are general longer than that in corresponding unirradiated samples. The size of EPDM phase in the photo-irradiated composites reduces obviously whereas the droplet number increases; (iii) photo-irradiation improves the interface adhesion between SGF and polymer matrix; (iv) the melting and crystallization temperatures of the photo-irradiated composites are not affected greatly by increasing the SGF content; (v) the thermal analysis results show that the incorporation of SGF into PP/EPDM plays an important role for increasing its thermal stability.     

PP/EPDM/CaCO3三元复合材料的相结构及力学性能研究

采用以化学键合方式在CaCO3表面包覆上聚丙烯蜡和将改性后的CaCO3先与EPDM复合、再与PP复合的工艺,制备PP/EPDM/CaCO3三元复合材料,以期在PP基体材料中得到EPDM包裹CaCO3的相结构.通过测量三元复合体系中各组分的表面张力,计算各可能组分对之间的界面张力和黏结功,分析三元复合体系中可能的相结构.热力学计算结果表明,三元复合体系中既存在以EPDM为壳、CaCO3为核的"核壳结构",又存在CaCO3与EPDM各自独立分散在PP基体中的结构.电镜照片进一步揭示,在PP/EPDM/改性CaCO3三元复合体系与PP/EPDM/未改性CaCO3三元复合体系中,这两种相结构的比例是不同的,在前者中以核壳结构为主.CaCO3表面性质的不同是产生这一差别的原因.由于这一结构差别的存在,PP/EPDM/改性CaCO3三元复合体系比PP/EPDM/未改性CaCO3三元复合体系具有更好的力学性能.当EPDM用量为8 phr、改性CaCO3用量为15 phr时,三元复合体系的冲击强度达14.25 kJ/m2,是纯PP的3.17倍.     

Prediction models for the key mechanical properties of EPDM/PP blends as affected by processing parameters and their correlation with stress relaxation and phase morphologies

The optimum condition of processing parameters (mixing temperature, rotor speed, fill factor, and blend ratio) and prediction models for the best key mechanical properties of ethylene propylene diene terpolymer/polypropylene thermoplastic vulcanizates (EPDM/PP TPVs) was investigated by using the Taguchi's optimization technique and data analysis. The results reveal that all of the processing parameters affected significantly the mechanical properties of the EPDM/PP TPVs, but specifically the blend ratio contributed more than 90% in effect size on tensile strength and tension set. There were three main factors, the mixing temperature, the fill factor, and the blend ratio, influencing the elongation at break. Furthermore, the mathematic models were effective and reliable in predicting the properties of TPVs. The correlation of mechanical properties, stress relaxation, and phase morphologies of the TPVs prepared from the predicted models was also investigated. It can be summarized that the morphological structure and stress relaxation of the TPVs were strongly governed by the EPDM content in the blend ratio. That is, the higher the EPDM content, the better phase morphology having smaller size of the vulcanized EPDM particles distributed in the PP matrix and the higher rate of stress relaxation. Moreover, these two properties were then principally pushing the mechanical characteristics of the EPDM/PP TPVs. Copyright © 2015 John Wiley & Sons, Ltd.     

接枝和交联对纳米SiO_2改性NR/PP共混型热塑弹性体的影响

动态硫化制备纳米二氧化硅(SiO2)改性天然橡胶/聚丙烯共混型热塑性弹性体(NR/PP TPE).研究了马来酸酐/苯乙烯/过氧化二异丙苯(MAH/St/DCP)多单体“就地”熔融接枝、交联对TPE力学性能、耐溶剂性能和耐热变形性能的影响,并用SEM分析了TPE的断面形貌.结果表明:纳米SiO2和MAH/St/DCP的最佳质量分数分别为0.03和0.0375/0.0188/0.00375时,MAH/St/DCP接枝、交联改性NR/PP/纳米SiO2TPE的力学性能、耐溶剂性能和耐热变形性能最佳.MAH/St/DCP“就地”接枝、交联通过细化交联NR分散相、改善交联NR分散的均匀性和增加两相之间的共交联,使NR与PP两相界面结合强度明显提高,NR/PP TPE的综合性能得到明显的改善.     

接枝和交联对纳米Si02改性NR／PP共混型热塑弹性体的影响

动态硫化制备纳米二氧化硅（SiO2）改性天然橡胶，聚丙烯共混型热塑性弹性体（NR/PPTPE）．研究了马来酸酐，苯乙烯，过氧化二异丙苯（MAH／St／DCP）多单体“就地”熔融接枝、交联对TPE力学性能、耐溶剂性能和耐热变形性能的影响，并用SEM分析了TPE的断面形貌．结果表明：纳米SiO2和MAH／St／DCP的最佳质量分数分别为0．03和0．0375／0．0188／0．00375时，MAH／St／DCP接枝、交联改性NR／PP／纳米SiO：TPE的力学性能、耐溶剂性能和耐热变形性能最佳．MAH／St／DCP“就地”接枝、交联通过细化交联NR分散相、改善交联NR分散的均匀性和增加两相之间的共交联，使NR与PP两相界面结合强度明显提高，NR／PPTPE的综合性能得到明显的改善．     

Synergistic effects of cerium phosphate and intumescent flame retardant on EPDM/PP composites

An intumescent flame retardant system composed of ammonium polyphosphate (APP) and pentaerythritol (PER) was used for flame retarding ethylene–propylene–diene‐modified elastomer (EPDM)/polypropylene (PP) blends. Cerium phosphate (CeP) was synthesized and the effect on flame retardancy and thermal stability of EPDM/PP composites based on intumescent flame retardant (IFR) were studied by limiting oxygen index (LOI), UL‐94, and thermogravimetic analysis (TGA), respectively. Scanning electron microscopy (SEM) and Fourier transform infrared spectrometry (FTIR) were used to analyze the morphological structure and the component of the residue chars formed from the EPDM/PP composites, and the mechanical properties of the materials were also studied. The addition of CeP to the EPDM/PP/APP/PER composites gives better flame retardancy than that of EPDM/PP/APP/PER composites. TGA and RT‐FTIR studies indicated that an interaction occurs among APP, PER, and EPDM/PP. The incorporation of CeP improved the mechanical properties of the materials. Copyright © 2010 John Wiley & Sons, Ltd.     

Intumescent flame retardation and silane crosslinking of PP/EPDM elastomer

This study deals with the silane crosslinking and intumescent flame retardation of polypropylene/ethylene‐propylene‐diene copolymer (PP/EPDM) elastomers. The effect of silane crosslinking on the flame retardancy of the PP/EPDM composites containing melamine phosphate (MP) and dipentaerythritol (DPER) was studied by limiting oxygen index, UL 94 and cone calorimetry tests. The chemical composition of the silane crosslinked and flame retarded PP/EPDM composites treated at different temperatures was studied by X‐ray photoelectron spectroscopy and real time Fourier transform infrared (FTIR) spectrometry. Thermal decomposition and crystallization behavior of the PP/EPDM composites were investigated using thermogravimetric analysis and differential scanning calorimetry, respectively. Moreover, the mechanical properties of the composites were also studied. It is found that the flame retardancy, mechanical properties, and thermal decomposition behavior of the composites are influenced by silane grafting and crosslinking. Copyright © 2008 John Wiley & Sons, Ltd.     

聚丙烯共混物一步法反应共混增容的研究

研究了影响聚丙烯／（丙烯腈 苯乙烯）共聚物（ＰＰ／ＡＳ）合金反应挤出生成的各项因素,发现在过氧化二异丙苯（ＤＣＰ）存在的条件下进行反应共混可以发生接枝反应,生成ＰＰ与ＡＳ的相互接枝物．接枝物的生成显著地细化了分散相粒子,改善了合金相形态．为抑制反应共混过程中聚丙烯的降解,同时促进接枝反应,在ＰＰ／ＡＳ／ＤＣＰ反应共混中加入了含适量双键组分的添加剂亚油酸三甘酯（ＧＴＬ）．结果发现,较少量ＧＴＬ的加入就显著抑制了聚丙烯的降解,且进一步改善了合金的相形态．在合适的ＧＴＬ与ＤＣＰ用量下,反应共混不但显著改善了ＰＰ／ＡＳ合金的相形态,而且提高了合金的力学性能,初步确立了聚丙烯共混物一步反应共混挤出增溶的方法．     

Design of PP/EPDM/NBR TPVs with tunable mechanical properties via regulating the core-shell structure

In this work, polypropylene (PP)/ethylene-propylene-diene monomer (EPDM)/butadiene acrylonitrile rubber (NBR) TPVs with different EPDM/NBR ratios were prepared by the core-shell dynamic vulcanization. The relationship between the core-shell structure and mechanical properties of the TPVs were thoroughly investigated. The formation of core-shell structure by adding NBR is conducive to the mechanical properties of the TPVs. The ratio of EPDM to NBR has an important effect on the structure and performances of the final products, and there is a critical ratio for this effect change. Transmission electron microscope (TEM), tensile test, reprocessing test, ageing test, rheological behavior test and stress relaxation were used to characterize the morphology and properties of the TPVs in detail. It was found that when the ratio of EPDM/NBR was 2:4, the tensile strength increased by ~14% compared with PP/EPDM TPV without NBR. Meanwhile, the reprocessing properties, rheological characteristics and instantaneous tensile deformation, etc. all exhibited sudden changes at this critical ratio.     

Uncross‐linked polypropylene (PP)/ethylene‐propylene‐diene (EPDM)/multi walled carbon nanotube (MWCNT) and dynamically vulcanized PP/EPDM/MWCNT nanocomposites

In this study, relatively large amounts of polypropylene (PP), ethylene‐propylene‐diene (EPDM), and multi‐walled carbon nanotube (MWCNT) were melt‐mixed with and without DCP. Dynamically vulcanized PP/EPDM (TPV)/MWCNT nanocomposites were prepared by two methods: the MWCNTs were added either before or after the dynamic vulcanization of the blends. The effects of composition, rotor speed, and dynamic vulcanization on their surface resistivity were investigated. The surface resistivity of uncross‐linked PP/EPDM/MWCNT nanocomposites increases with increasing the content of EPDM. At PP/EPDM (70/30 wt%) nanocomposite with 1.5 phr MWCNT, slightly lower surface resistivity is obtained by increasing the rotor speed during mixing. However, for PP/EPDM (50/50 wt%) and PP/EPDM (30/70 wt%) nanocomposites, surface resistivity decreases with increasing the rotor speed from 30 to 60 rpm. But further increase in rotor speed (90 rpm) leads to an increase of surface resistivity. When the MWCNTs were added after the dynamic vulcanization of the blends, the surface resistivity of TPV70/MWCNTnanocomposite is lower than that of uncross‐linked PP/EPDM/MWCNT nanocomposite. However, when the MWCNTs were added before the dynamic vulcanization of the blends, the surface resistivity of TPV70/MWCNT nanocomposite is >10¹² Ω/square. Copyright © 2010 John Wiley & Sons, Ltd.     

Effects of UV irradiation on physico‐mechanical properties of EPDM/buckminsterfullerene composite

Ethylene propylene diene rubber‐fullerene (EPDM/C60) composite, partially crosslinked by ultraviolet (UV) radiation, was prepared and characterized for crosslink density, mechanical properties and thermal behavior. FT‐IR analysis showed peak disappearance at 1688 cm^?1, corresponding to the unsaturation of EPDM, and the appearance of new peaks relating to the formation of oxidation products of C60, such as epoxide, keto, aldehyde and carboxylic groups. Solubility studies demonstrated the dissolution of pristine EPDM in toluene even after a longer period of UV exposure, whereas EPDM/C60 composite became insoluble and/or swollen after 6 hr of UV exposure, indicating the formation of partial crosslinking between EPDM and C60. Differential scanning calorimetry (DSC) measurements revealed an increase in the glass transition temperature peak of UV‐cured EPDM. Thermogravimetric analysis (TGA) showed that UV exposure reduced the thermal decomposition temperature of EPDM/C60, pristine EPDM and dicumyl peroxide (DCP)‐cured EPDM. The modulus, tensile stress and elongation at break of EPDM/C60 composites were greatly influenced by the duration of UV irradiation. Comparison of UV‐cured EPDM/C60 composite with DCP‐cured EPDM confirmed the superior strength properties of the former system. Copyright © 2004 John Wiley & Sons, Ltd.     

Preparation of polypropylene/ethylene‐propylene‐diene terpolymer/nitrile rubber ternary thermoplastics vulcanizates with good mechanical properties and oil resistance by core‐shell dynamic vulcanization

As the most successful commercialized thermoplastic vulcanizates (TPVs), polypropylene (PP)/ethylene propylene rubber (EPDM) TPVs exhibit poor oil resistance. In this work, we prepared PP/EPDM/butadiene acrylonitrile rubber (NBR) ternary TPVs with good oil resistance using core‐shell dynamic vulcanization. According to the theoretical analysis of the spreading coefficient and the transmission electron microscopy results, the rubber phases exhibited a special core‐shell structure, in which the cross‐linkedNBR‐core was encapsulated by the EPDM‐shell. The core‐shell structure effectively improved the interfacial compatibility between PP and NBR phase as the EPDM‐shell could avoid the direct contact of them, thus improving the mechanical properties of the TPVs. For example, the PP/EPDM/NBR (40/30/30) ternary TPV showed enhanced tensile strength of 12.57 MPa, compared with 10.71 MPa of PP/EPDM (40/60) TPV and 11.11 MPa of PP/NBR (40/60) TPV, respectively. Moreover, the oil resistance of the TPVs was also improved. Compared with PP/EPDM TPV, the change rates in mass, volume, tensile strength and elongation at break of PP/EPDM/NBR TPV after oil immersion decreased by 42.18%, 48.69%, 52.68% and 28.77%, respectively.     

乙丙橡胶/聚丙烯共混体系的界面相互渗透

本文用X射线衍射仪、差热分析仪、动态力学扭摆仪和测定有效网链密度等方法,研究了乙丙橡胶/聚丙烯(EPDM/PP)共混体系中PP的非晶部分和EPDM的相互渗透。EPDM和PP不具有互溶性,但PP的非晶部分和EPDM两相界面处有较强的相互渗透,即部分互容性。有效链密度和性能间关系的数据表明,共混体系不一定存在硫化胶那样的对应关系。     

EPDM/PP热塑性弹性体在循环应力下的老化行为研究

本文研究了动态硫化EPDM/PP热塑性弹性体的动态疲劳老化行为,考察了其力学性能的变化,并分析了产生力学性能下降的原因。实验结果表明,随着疲劳时间的延长、疲劳振幅的增大,材料的断裂强度降低,并认为疲劳过程中完全硫化的EPDM橡胶粒子和热塑性塑料PP界面处的分子链断裂、滑移导致了断裂强度的降低;紫外光的加入,加速了材料在疲劳过程的分子链断裂、滑移速率,使材料的断裂强度有更大程度的降低;在机械疲劳老化单独作用下,材料体系几乎没有发生氧化反应,而紫外光的加入,促使了机械疲劳老化过程中氧化反应的发生。