Two-component interpenetrating polymer networks (IPNs) from polyurethanes and epoxies. II. Effect of different charge groups in polyurethanes and epoxies on properties and morphologies of two-component IPNs

Two-component interpenetrating polymer networks (IPNs) that contained charge groups in the backbones of the polyurethane and epoxy networks were studied. IPNs that contained opposite charge groups, similar charge groups, no charge groups, and corresponding pseudo-IPNs were prepared. A comparison of mechanical properties, water-resistance data, mechanical spectra, and electron microscopy showed that improved properties and morphologies resulted in IPNs that contained opposite charge groups. Presumably, interactions between the opposite charge groups in the constituent networks resulted in a forced compatibility between the two polymers which decreased the degree of phase separation.     

Influence of actinic wavelength on properties of light‐cured interpenetrating polymer networks

Interpenetrating polymer networks (IPNs) composed of different acrylate/epoxide ratios, were synthesized under UV and visible‐LED curing conditions. The formation of the IPNs was explored in terms of phase separation, polymerization mechanisms, final mechanical properties and surface morphology. For these purpose, we uniquely combined results of miscibility investigations, confocal Raman microscopy, dynamical mechanical analysis and atomic force microscopy. Transparent films were obtained for all compositions and both irradiation sources. The thermo‐mechanical properties of different IPNs were associated to the presence of acrylate‐ or epoxide‐rich phases, as well as, mixed interphases, resulting from the high interpenetration between both networks. Although the final conversions were similar under UV and visible‐LED irradiation, we have found evidence that the visible‐cured samples provide higher IPN homogeneity and lower T_g, for a higher epoxide content. To explain this trend, the mechanisms and sequence of the acrylate or epoxide networks formation, under UV or LED irradiation, is discussed. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1378‐1390     

Synthesis and characterization of interpenetrating polymer networks with nonlinear optical properties

We report the synthesis and characterization of interpenetrating polymer networks (IPNs) exhibiting nonlinear optical (NLO) properties. The network consists of aliphatic polycarbonate urethane (PCU) and poly(methyl methacrylate-co-N,N-disubstituted urea), with a nonlinear optical (NLO) chromophore incorporated into N,N-disubstituted urea. The full IPNs have only one T_g, as determined by differential scanning calorimetry (DSC), together with scanning electron microscopy (SEM) observations, suggest a single phase morphology. The thin films of IPNs are transparent and the unpoled samples produced second harmonic generation (SHG) signals at room temperature. This result indicates that the NLO chromophore is oriented noncentrosymmetrically during the IPN formation process and is tightly held between the permanent entanglements of the two component networks of the IPN. © 1996 John Wiley & Sons, Inc.     

Synthesis and characterization of semi- and full-interpenetrating polymer networks of poly(2,6-dimethyl-1,4-phenylene oxide) and polydimethylsiloxane

The synthesis and characterization of pseudo or semi- and full-interpenetrating polymer networks (IPNs) of poly(2,6-dimethyl-1,4-phenylene oxide) and polydimethylsiloxane were performed. We observed that in full IPNs, the elasticity of the IPN samples increased very drastically, as the composition of polydimethylsiloxane increased (i.e. 0–60%) while the tensile strength (TS) and the glass transition temperature (T_g) decreases. The pseudo IPNs appeared to consist of two phases while the full IPNs of lower siloxane content were miscible.     

New interpenetrating polymer networks based on uralkyd/poly(glycidyl methacrylate)

Semi- and full-interpenetrating polymer networks (IPNs) based on uralkyd resin (UA)/poly(glycidyl methacrylate) were synthesized in the laboratory by the sequential technique. Infrared spectra of the homopolymers and the IPNs were studied. A study of the mechanical properties viz. tensile strength and elongation percentage was carried out. The apparent densities of the homopolymers and their IPNs were determined and compared. Glass transition studies of the IPNs were conducted with the aid of differential scanning calorimetry (DSC). Phase morphology of the IPNs was observed using scanning electron microscopy (SEM). DSC results revealed a single glass transition temperature (T_g) for both the semi- as well as the full-IPNs suggesting good interpenetration in them. The SEM micrographs as well as the IR-spectra gave an indication that apart form the interpenetration phenomena, grafting reaction between the -NCO groups of UA and the epoxy group of glycidyl methacrylate might have occurred to some extent.     

Synthesis and characterization of biodegradable,amorphous, soft IPNs with shape‐memory effect

Star‐shaped oligo[(D ,L ‐lactide)‐co‐ε‐caprolactone]s (PCLA) with various number average molecular weights were synthesized via ring‐opening polymerization of D ,L ‐lactide (DLLA) and ε‐caprolactone (CL) with organic Sn as catalyst and pentaerythritol as an initiator. The elastic amorphous interpenetrating polymer networks (IPNs) of polyesterurethane/poly(ethylene glycol) dimethacrylate (PEGDMA) were synthesized in situ by UV‐photopolymerization of PEGDMA and thermal polymerization of PCLA with isophorone diisocyanate (IPDI). IPNs are transparent soft materials and the gel content of the IPNs is exceeding 87%. They are rubbery when PEGDMA content is above 10% at room temperature. IPNs show good shape‐memory properties. IPNs recover quickly its permanent form in 10 sec when the environment temperature is above its glass transition temperature (T_g). IPNs have only one single T_g between the T_g of PEGDMA and polyesterurethane. The strain recovery rate (R_r) and the strain fixity rate (R_f) are above 90%. No characteristic peaks of PEG crystallites in X‐ray diffraction pattern (XRD) demonstrate that they are amorphous polymer networks. The wettability, degradation rate, mechanical properties, and T_g of the IPNs could be conveniently adjusted by changing PEGDMA content in IPNs. The soft IPNs are promising suitable as potential soft substrates with tailored mechanical properties for potential clinical or medical use. Copyright © 2011 John Wiley & Sons, Ltd.     

Morphology,toughness mechanism,and thermal properties of hyperbranched epoxy modified diglycidyl ether of bisphenol A (DGEBA) interpenetrating polymer networks

New hyperbranched poly(trimellitic anhydride‐triethylene glycol) ester epoxy (HTTE) is synthesized and used to toughen diglycidyl ether of bisphenol A (DGEBA) 4,4′‐diaminodiphenylmethane (DDM) resin system. The effects of content and generation number of HTTE on the performance of the cured systems are studied in detail. The impact strength is improved 2–7 times for HTTE/DGEBA blends compared with that of the unmodified system. Scanning electron microscopy (SEM) of fracture surface shows cavitations at center and fibrous yielding phenomenon at edge which indicated that the particle cavitations, shear yield deformation, and in situ toughness mechanism are the main toughening mechanisms. The dynamic mechanical thermal analyzer (DMA) analyses suggest that phase separation occurred as interpenetrating polymer networks (IPNs) for the HTTE/DGEBA amine systems. The IPN maintains transparency and shows higher modulus than the neat epoxy. The glass transition temperature (T_g) decreases to some extent compared with the neat epoxy. The T_g increases with increase in the generation number from first to third of HTTE and the concentrations of hard segment. The HTTE leads to a small decrease in thermal stability with the increasing content from TGA analysis. The thermal stability increases with increase in the generation number from first to third. Moreover, HTTE promotes char formation in the HTTE/DGEBA blends. The increase in thermal properties from first to third generation number is attributed to the increase in the molar mass and intramolecular hydrogen bridges, the increasing interaction of the HTTE/DGEBA IPNs, and the increasing crosslinking density due to the availability of a greater number of end hydroxyl and end epoxide functions. Copyright © 2008 John Wiley & Sons, Ltd.     

New elastomers based on uralkyd/polyethyl methacrylate semi- and full interpenetrating polymer networks

Two-component semi- and full interpenetrating polymer networks (IPNs) of soybean-oil-based uralkyd resin (UA) and polyethyl methacrylate (PEMA) were synthesized by the sequential technique. The elastomers obtained were characterized by mechanical properties such as tensile strength, elongation, and hardness (Shore A). The apparent densities of these samples were determined and compared. Glass-transition studies were carried out using differential scanning calorimetry. The thermal characterization of the elastomers was undertaken with the aid of thermogravimetric analysis. Phase morphology was studied by scanning electron microscopy. The effect of the compositional variation on the aforementioned properties was examined. The maximum elongation for both the semi- and full IPNs was observed at 60% UA and 40% PEMA. Glass-transition studies revealed that there was a phase separation in the semi-IPNs as two T_gs were obtained, whereas the full IPNs showed one T_g, indicating a single phase transition. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 4302–4308, 1999     

Synthesis and characterization of interpenetrating polymer networks for nonlinear optics

Two-component simultaneous interpenetrating networks (IPN) of thepoly(4′-[[2-(methylacryloxy)ethyl]ethylamino]-4-nitroazobenzene-co-methyl meth-acrylate) (PDR1MA-co-MMA)/poly(2,6-dimethyl-1,4-phenylene oxide) (PPO) system, the PDR1MA/PPO system and 4′-[[2-(acetoxy)ethyl]ethylamino]-4-nitroazo benzene (ACDR1) doped MMA/PPO system were synthesized and characterized. As studied by differential scanning calorimetry (DSC) the full IPNs of the PDR1MA-co-MMA/PPO system and the PDR1MA/PPO system showed a single T_g varying with the PPO composition. A single-phase morphology of the full IPNs was also indicated by scanning electron microscopy (SEM). Transparent films were cast onto clean microscopic glass slides and poled at 190°C for 1 h. The UV-VIS absorption spectra of the three IPN systems before and after curing and corona poling showed a shift in the maximum absorption due to the induced alignment of the nonlinear optical chromophores in the IPN systems. The absorption intensity of the full IPNs remained same after heating at 120°C for 72 h, indicating that the electric field-induced alignment is stable in the full IPN materials. Preliminary second harmonic generation (SHG) data on these IPNs are presented. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 553–561, 1998     

Synthesis and characterization of polyaniline filled PU/PMMA interpenetrating polymer networks

A series of conducting interpenetrating polymer networks (IPNs), are prepared by sequential polymerization of castor oil based polyurethane (PU) with poly(methyl methacrylate) (PMMA) and polyaniline doped with camphor sulphonic acid (PAni)_CSA. The effect of different amount of PAni (varies from 2.5-12.5%) on the properties of PU/PMMA (50/50) IPNs such as electrical properties like conductivity, dielectric constant and dissipation factor; mechanical properties like tensile strength and percentage elongation at break have been reported. (PAni)_CSA filled IPNs shows improved tensile strength than the unfilled IPN system. The thermal stability and surface morphology of unfilled and (PAni)_CSA filled PU/PMMA (50/50) IPN sheets were investigated using a thermogravimetric analyzer (TGA) and a scanning electron microscope (SEM). TGA thermograms of (PAni)_CSA filled PU/PMMA (50/50) IPNs show a three-step thermal degradation process. SEM micrograms of filled PU/PMMA IPN system shows spherulitic structure at higher concentration of (PAni)_CSA.     

Ionic IPNs as novel candidates for highly conductive solid polymer electrolytes

Five ionic imidazolium based monomers, namely 1‐vinyl‐3‐ethylimidazolium bis(trifluoromethylsulfonyl)imide (ILM1), 1‐vinyl‐3‐(diethoxyphosphinyl)‐propylimidazolium bis(trifluoromethylsulfonyl)imide (ILM2), 1‐[2‐(2‐methyl‐acryloyloxy)‐propyl]‐3‐methylimidazolium bis(trifluoromethylsulfonyl)imide (ILM3), 1‐[2‐(2‐methyl‐acryloyloxy)‐undecyl]‐3‐methylimidazolium bis(trifluoromethylsulfonyl)imide (ILM4), 1‐vinyl‐3‐ethylimidazolium dicyanamide (ILM5) were prepared and used for the synthesis of linear polymeric ionic liquids (PILs), crosslinked networks with polyethyleneglycol dimethacrylate (PEGDM) and interpenetrating polymer networks (IPNs) based on polybutadiene (PB). The ionic conductivities of IPNs prepared using an in situ strategy were found to depend on the ILM nature, T_g and the ratio of the other components. Novel ionic IPNs are characterized by increased flexibility, small swelling ability in ionic liquids (ILs) along with high conductivity and preservation of mechanical stability even in a swollen state. The maximum conductivity for a pure IPN was equal to 3.6 × 10^?5 S/cm at 20 °C while for IPN swollen in [1‐Me‐3‐Etim] (CN)₂N σ reached 8.5 × 10^?3 S/cm at 20 °C or 1.4 × 10^?2 S/cm at 50 °C. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4245–4266, 2009     

Interpenetrating polymer networks from polyurethanes and methacrylate polymers. I. Effect of molecular weight of polyols and NCO/OH ratio of urethane prepolymers on properties and morphology of IPNs

Two types of reinforced elastomeric interpentrating polymer network (IPN) were prepared by simultaneous polymerization and crosslinking in solution. The first type consisted of polyurethane-poly(methyl methacrylate) (PU/PMMA), and the second, of polyurethane-poly(methyl methacrylate-methacrylic acid) PU/P(MMA–MAA) of constant composition (90/10) and (80/20) by weight, respectively. The members of each type differed in the NCO/OH ratio of the PU prepolymer and the molecular weight (MW) of the polyol in the PU component because we wished to investigate systematically the effect of changing the NCO/OH ratio and MW of the polyol on the mechanical properties and morphology of the resulting IPNs. The mechanical properties, particularly the modulus of both tyes of IPN, increased with increasing NCO/OH ratio and decreased with increasing MW of the polyol in the PU. The morphology of the IPNs was studied by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). Improved phase compatibility and decreasing extent of phase separation was observed in both types of IPN with increasing NCO/OH ratio and decreasing MW of the polyol used in the PU. These results may imply that improved interpenetration results from increasing the NCO/OH ratio and decreasing the MW of the polyol in the PU component. The fact that the effect is more pronounced with the type of PU-P(MMA–MAA) IPN can be rationalized as due to the additional hydrogen bonding between the carbonyl in the carboxyl groups and the urethane or urea groups in the PU component.     

Three-component interpenetrating polymer networks (IPN's) from polyurethanes,epoxies, and poly(methacrylates)

Three-component IPN systems made from polyurethanes, epoxies, and poly(methacrylates) containing charge groups in the backbones of the constituent networks have been prepared. Specific attractive forces that occurred among the various networks helped to compatibilize them and aided in the formation of true homogeneous topologically interpenetrating polymer networks. These three-component polymer alloys, including full-IPN's, pseudo-IPN's, and graft-IPN's, were characterized by means of mechanical spectroscopy, electron microscopy, and stress–strain properties. In addition, some adhesion studies were carried out (lap shear strength and peel strength). A comparison of the different types of three-component polymer alloys showed that better properties were generally exhibited by the graft-IPN's and full-IPN's containing opposite charge groups.     

Electrical dc conductivity in iodine-doped pseudo-IPNs of conjugated polymer network (C-PDMS/L-P4BCMU)

We have prepared pseudo-IPNs (PIPN) of crosslinked PDMS and linear P4BCMU and characterized them by DSC and SEM. The proposed theory about electrical hopping conduction along the linear chain is supported by the observed electrical conductivity properties of these IPNs of conjugated linear polymers. We also studied the low-temperature (T) DC conductivity of the single-phase PIPN and these showed a change from minus to plus in dσ/dt below 120 K. At 4 K, σ was about seven times larger than at 120 K. This reversal is not shown by the bulk polymers composing these PIPNs and polymer blends of linear conjugated polymer in linear insulating host polymer. We speculate that this may indicate some degree of quantum coherence in σ of the one-dimensional pseudo- PIPNs. © 1993 John Wiley & Sons, Inc.     

Mechanism of adhesion of polyurethane/polymethacrylate simultaneous interpenetrating networks adhesives to polymer substrates

Polyether-based polyurethane/poly (methyl methacrylate-co-ethyleneglycol dimethacrylate) interpenetrating polymer networks [PU/P (MMA–co–EGDMA)-IPNs] were synthesized and used as adhesives to adhere vulcanized natural rubber (NR) and soft polyvinyl chloride (PVC). The structure and morphology of the IPN adhesives in bulk and near the adhesive/substrate interfaces were investigated. A new mechanism of adhesion called conjugate interpenetration of networks across interfaces, which is suitable for IPN adhesives and polymer substrates, was put forward. According to this mechanism, while forming simultaneous interpenetrating networks in the adhesive, the monomers in the IPN adhesive can permeate polymer substrates and polymerize in situ to form gradient IPNs, thereby producing conjugate three-component IPNs near the adhesive/substrate interfaces. It is the conjugate interpenetration of the networks across the interfaces that strengthens interfacial combination remarkably and results in high bond strength of IPN adhesives. © 1994 John Wiley & Sons, Inc.     

Interpenetrating polymer network from castor oil-based polyurethanes and poly(methyl methacrylate). XV

The polyurethanes have been prepared from 2.12 functional ? OH containing castor oil and diphenyl methane diisocyanate under identical experimental conditions with a varying NCO/OH ratio. These polyurethanes were swollen in methyl methacrylate and subsequently interpenetrated by free radical polymerization using benzoyl peroxide and crosslinker ethylene glycol dimethacrylate. A series of interpenetrating polymer network (IPN) PU/PMMA IPNs were obtained as films by a transfer moulding technique. These IPNs were characterized by their resistance to chemical reagents, thermal behavior, and mechanical properties. The morphology was shown by SEM and dielectric properties at different temperatures were measured.     

A study on the glass transition behavior and morphology of semi-interpenetrating polymer networks

The epoxy resin/polyurethane semi-IPN was prepared and the glass transition behavior of the semi-IPN was discussed with DSC and DMA methods. The results show that the two glass transition temperatures (T_g) referring to epoxy resin and polyurethane respectively get closer. Between the two T_g there exists another T_g related to the interface between the two polymers. SEM indicates that this semi-IPN has a two-phase continuous structure which changes with different weight compositions. This is also proved by testing the Young's modulus. It is found that the IPN system has a cellular structure. Comparatively, the compatibility between the two polymers is the best when the weight ratio of EP/PU is 70/30. © 1996 John Wiley & Sons, Inc.     

Room temperature synthesis and mechanical properties of two kinds of elastomeric interpenetrating polymer networks based on castor oil

Two kinds of interpenetrating polymer networks (IPNs) composed of two-component polyurethane (PU) and vinyl or methacrylic polymer (PV), namely, (polyether-castor oil)PU/PV IPN(I) and (polybutadiene-castor oil)PU/PV IPN(II), were synthesized at room temperature using benzoyl peroxide and N,N-dimethylaniline as redox initiator and dibutyltin dilaurate as catalyst. The former IPN was prepared by polymerization of castor oil, NCO-terminated polyether and vinyl or methacrylic monomer together and the latter IPN was obtained by polymerization of castor oil, NCO-terminated polybutadiene, NCO-terminated castor oil and vinyl or methacrylic monomer together. Various synthesis conditions affecting mechanical properties of the two kinds of IPNs were studied. Acrylonitrile (AN) is a good monomer for synthesizing IPN(I), but is a poor monomer for preparing IPN(II). At optimum conditions for the synthesis, both the (polyether-castor oil)PU/PAN IPNs and the (polybutadiene-castor oil)PU/polystyrene (PSt) IPNs possess permanent set about 10%, tensile strength over 13 and 11 MPa and ultimate elongation over 240% and 270%, respectively, thus behaving as elastomers. TEM micrograph of a (polybutadiene-castor oil)PU/PSt IPN showed a microphase separation in the IPN.     

Effects of organophilic montmorillonite on hydrogen bonding, free volume and glass transition temperature of epoxy resin/polyurethane interpenetrating polymer networks

Epoxy resin nanocomposites containing organophilic montmorillonite (oM) and polyurethane were prepared by adding oM to interpenetrating polymer networks (IPNs) of epoxy resin and polyurethane (EP/PU). The dispersion degree of oM in EP/PU matrix was characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Fourier transform infrared spectrometry (FT-IR) showed that strong interactions existed between oM and EP/PU matrix, and oM had some effect on hydrogen bonding of these EP/PU IPNs nanocomposites. Positron annihilation spectroscopy (PALS) and differential scanning calorimetry (DSC) measurements were used to investigate the effect of oM and PU contents on free volume and glass transition temperature (T_g) of these nanocomposites. The PALS and DSC results clearly showed that the presence of oM led to a decrease in the total fractional free volume, which was consistent with increasing T_g upon addition of oM, ascribed to increasing hydrogen bonding in interfacial regions of oM and EP/PU matrix and enhancing the miscibility between EP phase and PU phase. In addition, with increasing PU content, the total fractional free volume increased, corresponding to decreasing T_g.     

Dielectric studies of chain dynamics in homogeneous semi‐interpenetrating polymer networks

Semi‐interpenetrating polymer networks (semi‐IPNs) were prepared from linear polyurethane (PUR) and polycyanurate (PCN) networks. Wide‐angle X‐ray scattering measurements showed that the IPNs were amorphous, and differential scanning calorimetry and small‐angle X‐ray scattering measurements suggested that they were macroscopically homogeneous. Here we report the results of detailed studies of the molecular mobility in IPNs with PUR contents greater than or equal to 50% via broadband dielectric relaxation spectroscopy (10⁻²–10⁹ Hz, 210–420 K) and thermally stimulated depolarization current techniques (77–320 K). Both techniques gave a single α relaxation in the IPNs, shifting to higher temperatures in isochronal plots with increasing PCN content, and provided measures for the glass‐transition temperature (T_g) close to and following the calorimetric T_g. The dielectric response in the IPNs was dominated by PUR. The segmental α relaxation, associated with the glass transition and, to a lesser extent, the local secondary β and γ relaxations were analyzed in detail with respect to the timescale, the shape of the response, and the relaxation strength. The α relaxation became broader with increasing PCN content, the broadening being attributed to concentration fluctuations. Fragility decreased in the IPNs in comparison with PUR, the kinetic free volume at T_g increased, and the relaxation strength of the α relaxation, normalized to the same PUR content, increased. The results are discussed in terms of the formation of chemical bonds between the components, as confirmed by IR, and the reduced packing density of PUR chains in the IPNs. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 3070–3087, 2000