Improvement in corrosion resistance of micro arc oxidation coating formed on AZ91D magnesium alloy via applying a nano-crystalline sol–gel layer

Although magnesium is used in many industries, it is reactive and requires protection against aggressive environments. In this study, oxide coating was formed on AZ91D magnesium alloy using micro-arc oxidation (MAO) process in an alkaline electrolyte. Then, in order to seal the pores in the oxide film, a sol–gel layer was applied to the surface of the MAO coating by dipping. For investigation of heat treatment temperature of the sol–gel layer on the properties of the coatings, two different temperatures (150 and 350 °C) were chosen. Surface morphologies and compositions of the coatings were analyzed by Scanning Electron Microscope and X-ray Diffraction (XRD). Surface roughness of the coatings was also measured. The corrosion behavior of the coatings was evaluated with Electrochemical Impedance Spectroscopy and potentiodynamic polarization tests in 3.5 wt%NaCl solution. The porosity percent of the coatings was measured by potentiodynamic polarization tests results. It is found that the sol–gel layers successfully cover the pores of the MAO coatings. The results of the corrosion tests show that the sol–gel layers significantly increase the corrosion resistance of the substrate by reducing the percent of the porosity. The grain size measurements by XRD analysis shows that the grain size of the sol–gel layer heated in 350 °C is about 50 nm.     

How to design cell-based biosensors using the sol–gel process

Inorganic gels formed using the sol–gel process are promising hosts for the encapsulation of living organisms and the design of cell-based biosensors. However, the possibility to use the biological activity of entrapped cells as a biological signal requires a good understanding and careful control of the chemical and physical conditions in which the organisms are placed before, during, and after gel formation, and their impact on cell viability. Moreover, it is important to examine the possible transduction methods that are compatible with sol–gel encapsulated cells. Through an updated presentation of the current knowledge in this field and based on selected examples, this review shows how it has been possible to convert a chemical technology initially developed for the glass industry into a biotechnological tool, with current limitations and promising specificities.     

Synthesis and luminescence properties of Eu(III)-doped silica nanorods based on the sol–gel process

Uniform Eu³⁺-doped SiO₂ nanorods were synthesized through a simple sol–gel method using cetyltrimethylammonium bromide (CTAB) as surfactant template and tetraethylorthosilicate as silicon source. X-ray diffraction, energy-dispersive X-ray spectroscopy, Fourier transform infrared spectrum, scanning electron microscope (SEM), transmission electron microscopy, and photoluminescence spectra were employed to characterize the products in detail. The nanorods have good uniformity and their diameters and lengths are in the range of 200–300 and 500–700 nm through the SEM images, respectively. The formation of the nanorods was studied by taking SEM images after different aging time. The experimental results indicate that CTAB plays a crucial role in the formation of the silica nanorods. The luminescence of Eu³⁺-doped SiO₂ nanorods is dominated by red-emission around 612 nm due to intra-atomic 4f → 4f (⁵D₀ → ⁷F₂₎ transition of Eu³⁺ ions. Furthermore, the effect of doping concentrations of Eu³⁺ ions on the luminescence was investigated.     

Effect of post-treatment (gel aging) on the properties of methyltrimethoxysilane based silica aerogels prepared by two-step sol–gel process

The properties of silica aerogels are highly dependent on the post-treatment steps like gel washing, gel aging and gel drying. The experimental results of the studies on one of the post-treatment steps i.e. gel aging effect on the physical and microstructural properties of methyltrimethoxysilane (MTMS) based silica aerogels, are reported. These hybrid aerogels were prepared by two step sol–gel process followed by supercritical drying. The molar ratio of MeOH/MTMS (M) was varied from 7 to 35 by keeping the H₂O/MTMS (W) molar ratio constant at 4. The as prepared alcogels of different molar ratios were aged from 0 to 5 days. It was observed that 2 days of gel aging period is the optimum gel aging period for good quality aerogels in terms of low density, less volume shrinkage and high porosity. The well tailored network matrix with low density (0.04 g/cm³), less volume shrinkage (4.5%), low thermal conductivity (0.05 W/mK) and high porosity (98.84 %) was obtained for 2 days of gel aging period of M = 35. Further, the gelation time varied from 8 to 1 h depending on the M values. The gelation time was being more for lesser M values. The aerogels were characterized by bulk density, porosity, volume shrinkage, thermal conductivity, Scanning Electron Microscopy and the Fourier Transform Infrared spectroscopy.     

Synthesis of europium-doped silica microspheres using the sol–gel microencapsulation method

This paper demonstrates the preparation of europium (Eu³⁺) doped silica microspheres using the W/O microencapsulation method. The water phase (W phase) solution is composed of partially hydrolyzed tetraethyl orthosilicate and acetylsalicylic acid acting as hydrophilic active agents. The Eu(NO)₃·H₂O was added into the W phase solution before mixing with the oil phase solution. Under a controlled stirring treatment, the W/O emulsion is obtained by dispersing the W phase solution in cyclohexene containing Span60 as the surfactant. 3-aminopropyl-triethoxysilane (APTES) is used as a gelling agent to encapsulate the micelles and Eu³⁺ doped silica microspheres with a mean size of around 2???m can be obtained. The experimental parameters, such as the W/O ratio, stirring condition, the amount of APTES added and the temperature, are modified and their effects on the morphology and homogeneity of the resulting Eu³⁺ doped silica microspheres are systematically studied. The Eu³⁺ ions are successfully confined inside the silica microcapsules, exhibiting an optimal red emission with a doping concentration of 3?mol%.     

Synthesis and characterization of silica xerogels obtained via fast sol–gel process

The synthesis and physical properties of high surface area silica xerogels obtained by a two-step sol–gel process in the absence of supercritical conditions are reported. The hydrolysis and condensation reactions were followed by infrared spectroscopy. The increment in the bands corresponding to silanol and hydroxyl groups suggests that the hydrolysis reaction was complete during the first 30 min. The effect on surface area and global reaction time under various reaction conditions, such as type of alkaline catalyst and solvents, water–monomer and solvent–monomer molar ratios, was also studied. The obtained results suggest that surface area was increased using 3-aminopropyltriethoxysilane as catalyst. The use of isopropyl alcohol as solvent promotes the reduction of the capillary stress, giving a well-structured xerogel. As a conclusion, with H₂O/i-PrOH/TEOS in a molar ratio of 10:4:1, it was possible to obtain silica xerogels with surface areas about 1,240 m²/g. Such surface areas are comparable with those obtained under supercritical conditions (aerogels), and higher than those xerogels conventionally obtained under normal condition (500–800 m²/g).     

Characterization of the microstructures of copper-based aerogels on the sol–gel process

In this thesis, we will elaborate on the sol–gel process during the preparation of monolithic copper-based aerogel. The microstructure of the copper-based aerogel appears to be various due to the different amounts of raw materials, such as polyacrylic acid, propene oxide, deionized water (H₂O) and copper(II) chloride (CuCl₂) in the sol–gel process. The proper molar ratios between these reactants play a crucial factor in mediating the morphology of the aerogel. The aerogels are characterized by field emission scanning electron microscopy, high-resolution transmission electron microscopy and Brunauer–Emmett–Teller methods. The combined results indicate that the copper-based aerogel shows a typical three-dimensional porous structure with a large surface areas about 568 m²/g, and the skeleton structure of the aerogel is composed of a large number of primary particles with the size about a few nanometers.     

Effects of the nanoassociation of hexadecyltrimethoxysilane precursors on the sol–gel process

Modifications to the refractive indices of meso-structured organic–inorganic films caused by variations in the mole fraction of precursors in ethanolic solutions were investigated. The refractive indices were dependent on the mole fraction of C₁₆TMS (hexadecyltrimethoxysilane) and of the C₁₆TMS/TMOS (tetramethoxysilane) (1/1) mixture in ethanol. The dependency was determined to be nonlinear, and the phenomenon was attributed to self-assembly caused by the long alkyl groups (C₁₆) on the C₁₆TMS. Changes in the maximum decreasing rate of d_n/d_x values [(d_n/d_x)_max—for d_n/d_x estimation, the curves from Fig. 1 were associated with a polynomial; using a dedicated program, d_n/d_x was calculated; maximum values of d_n/d_x were taken into account and were included in Table 1)] were used to distinguish the behavior of alcoholic precursor mixtures. In the case of using pyrene as a fluorescent probe, the ratio between two peaks from the pyrene emission spectra (I₁/I₃) strongly decreased as hydrophobic micro-surroundings formed due to the self-assembly process. The UV–VIS spectra of a cationic dye solution, R6G, was studied because dilute solutions of the dye in equilibrium form measurable ratios of dimers and monomers. The absorbance was modified as micro-surroundings with different polarities were formed. These three methods demonstrated that nano-structuration was present prior to the occurrence of the sol–gel process. The combination of C₁₆TMS with other alkyltrialkoxysilane precursors having hydrocarbon chain lengths between C₁ and C₈ provided further evidence for a nonlinear dependence of the refractive indice and fluorescence spectra of pyrene. The properties of the final hybrids obtained by the sol–gel process were significantly affected by the precursor hydrocarbon chain lengths. DSC, XRD and FTIR measurements were used to show the plasticizing phenomena of C₁₆ as other alkyltrialkoxysilanes (i.e., C₁–C₈) were added.

The role of the sol–gel route on the interaction between rhodamine B and a silica matrix

A series of silica xerogels having rhodamine B (RhB) as a template and Ti centers were synthesized by distinct sol–gel routes, namely, acid-catalyzed, base-catalyzed, acid-catalyzed with base-catalyzed (two steps) hydrolytic routes and a FeCl₃-catalyzed non-hydrolytic route. The interaction of RhB with the prepared silica matrix was investigated by Fourier transform infrared spectroscopy, attenuated total reflectance, diffuse reflectance spectroscopy in the ultraviolet–visible region, Raman spectroscopy, mass spectrometry, X-ray photoelectron spectroscopy (XPS), photoluminescence (PL) and confocal microscopy. Raman spectroscopy suggested the presence of Ti–O and Si–O–Ti moieties within the silica matrix. Infrared band shifts provided insight into potential interaction sites. Taking into account the results from ART, XPS, PL and confocal microscopy, encapsulation of RhB preferentially occurs inside the silica network for acid 1, basic and two-steps routes, and the presence of Ti occurs on the surface of the silica occurs for acid 2, basic and two-steps routes. Also, we have shown that although the structural characteristics of the encapsulated and extracted systems are affected by the route, the molecular structure is conserved during and after the encapsulation process.     

Synthesis of mesoporous hydrophobic silica microspheres through a modified sol–emulsion–gel process

Mesoporous silica microspheres were synthesised through a sol–emulsion–gel process using Span 80 as the surfactant in silica sol/n-hexane water in oil emulsion system. Surface modification of the microspheres was done with trimethylchlorosilane to obtain hydrophobic silica microspheres. Various parameters related to the synthesis of microspheres, including concentration of surfactant and viscosities of sol were studied. The hydrophobicity (wettability), thermal stability, porosity, and morphological features were also investigated.     

Preparation and properties of VO2 thin films by a novel sol–gel process

Vanadium dioxide (VO₂) thin films were fabricated using a simple and novel sol–gel process in which V₂O₅ was used as the vanadium source; oxalic acid was used as the reducing agent; and polyvinyl alcohol was used as the film former to control the viscosity of the VO₂ precursor solution and bond vanadium ions. The microstructure and surface morphology of VO₂ films were studied by X-ray diffraction and scanning electron microscopy, respectively. The results showed that using polyvinyl alcohol forms porous nanostructure of VO₂ films with a uniform grain size of ~25 nm. The measured optical reflectance shows well-defined phase transition as observed by an increase of reflectance upon heating above the transition temperature from ~11 to ~30 % at 1,100 nm. Upon cooling, the expected hysteresis is observed.     

Physical and optical properties of organo-modified silica nanoparticles prepared by sol–gel

A comparative study on the physical and optical properties of silica nanoparticles prepared by sol–gel has been carried out. Post-modification of as-synthesized silica nanoparticles produced organo-functionalized silica nanoparticles slightly increased in size (~20%) and relatively high aggregation. However, in situ method produced sixfold bigger functionalized particles with good dispersion and less aggregation. Higher organic content was observed for in situ modified nanosilica, leading to a higher surface hydrophobicity that improved compatibility and dispersion in preparation of silica-polymer nanocomposite. Furthermore, in situ and post-modified nanosilica demonstrated a distinct optical activity, photoluminescence and UV compared to the unmodified nanoparticles.     

PVC-silica hybrids: effect of sol–gel conditions on the morphology of silica particles and thermal mechanical properties of the hybrids

Hybrid materials from poly(vinyl chloride) (PVC) and silica have been prepared using different conditions by the sol–gel technique. In situ generation of silica network in the PVC matrix was carried out by hydrolysis/condensation of tetraethoxysilane (TEOS) in the matrix. Morphology of the silica particles produced in hybrid films was studied by scattering electron microscopy. The shape of silica particle produced in the matrix was modified by carrying out the sol–gel process under steam on the hybrid films using TEOS. The films were subjected to strain conditions during this process, which produced lamellar shaped particles in the matrix. It was possible to produce platelet type of structure with different aspect ratio by changing the composition and the stress conditions on the films during the steaming process. Addition of a very small amount of γ-glycidoxypropyltrimethoxysilane as compatibilizer drastically reduced the silica particles size in the matrix to nano-level. Thermal–mechanical properties of some of these hybrids were studied and related to the composition, structure and inter-phase interaction between the silica and the matrix.     

Fabrication of hierarchically porous silica nanospheres through sol–gel process and pseudomorphic transformation

Hierarchically porous silica nanospheres with well-defined morphology and uniform particle size had been synthesized through a multistep sol–gel method combined with pseudomorphic transformation in the presence of polyvinylpyrrolidone (PVP) and cetyltrimethylammoium bromide (CTAB) as dual template. The prepared materials were characterized by small-angle X-ray diffraction, transmission electron microscopy, scanning electron microscopy, and nitrogen physical adsorption techniques. The preparation process and the origin of hierarchical structure were also investigated. It had been shown that the hierarchical structure of synthesized materials comprises wormlike framework mesopores with diameters of about 3 nm and bubble-like pores with diameters of 20–30 nm. CTAB and PVP behave as dual-template and are responsible for the formation of the mesopores and big pores, respectively. Not only the porous structure, but also the morphology and particle size of hierarchical materials can be adjusted by controlling the addition of PVP. In addition, the formation process of hierarchically porous silica was investigated by transmission electron microscopy, FT-IR spectra and thermo-gravimetric curves and a possible synthetic mechanism had been proposed.     

Influence of process parameters on the sol–gel synthesis of nano hydroxyapatite using various phosphorus precursors

Hydroxyapatite Ca₁₀(PO₄)₆(OH)₂ has attracted widespread interest from both orthopedic and dental fields due to its excellent biocompatibility and tissue bioactivity properties. Since nanophase materials can mimic the dimensions of constituent components of natural tissues, the implants developed from nanophase material could serve as a successful alternative. However, the defects of hydroxyapatite ceramics, mainly brittleness and low fracture toughness, have been overcome by the use of nanophase hydroxyapatite coatings on the implant surfaces that integrate the good mechanical properties of metals and the bioactivity of hydroxyapatite. In the present investigation, Sol?Cgel hydroxyapatite was prepared from two different phosphorus precursors such as triethyl phosphate and phosphorus pentoxide respectively with calcium nitrate tetrahydrate as a calcium precursor. The effects of pH and liquid P³¹ Nuclear Magnetic Resonance spectroscopy for the solution aged at different periods were investigated and the synthesized hydroxyapatite powder was characterized by Transmission electron microscopy, X-ray Powder Diffraction, Fourier transform infrared spectroscopy and thermal analysis respectively. In order to fully understand the bioactivity of the synthesized materials, they were coated on 316L Stainless Steel implant surface by spin coating method at the spin speed of 2,000 Revolutions per minute. The effect of nanoparticles on the surface of 316L Stainless Steel implant was studied by adhesive strength measurements. The corrosion resistance property of the hydroxyapatite coatings was evaluated by electrochemical impedance analysis. From the results, it was observed that the hydroxyapatite coatings obtained from different precursors have very high resistance to corrosion with higher adhesive strength.     

Influence of cerium concentration on the structure and properties of silica-methacrylate sol–gel coatings

The aim of this work was to study the effect of the incorporation of cerium nitrate in a silica-methacrylate sol–gel hybrid matrix reinforced with silica nanoparticles. Sols, coatings and powders have been studied, focusing specially in the determination of the redox ratio Ce³⁺/Ce⁴⁺ and films structure. Sols have been characterised using viscosity measurements and FT-IR spectroscopy, and powders and coatings obtained with different Ce contents through UV–Vis and FT-IR spectroscopy, TGA, TEM, AFM and FE-SEM. The goal was to reach the best compromise between maximum cerium concentration and coating stability to better understand the mechanisms acting in active anti-corrosive processes.     

Effect of glycerol on the optical and physical properties of sol–gel glass matrices

Glass samples are prepared with different amount of glycerol as drying control chemical additive (DCCA) via acid catalysed sol–gel method. These samples are given solvent treatment namely rinse and dip with methanol while drying of the sample. In rinse treatment solid sample is rinsed with small amount of methanol while in dip treatment sample is dipped for 5 h in methanol. Comparative studies of these treated samples containing varied DCCA concentration are carried out by measuring optical transmission, mechanical strength and bulk density. Various instrumental techniques used for analysis are FTIR, DTA-TGA, XRD, SEM and TEM. The untreated samples take long time to dry up and to come out of the cuvette and show very less transmission in UV region which is much enhanced by solvent treatment. On the basis of this study, the solvent treated glass samples with DCCA amount 8 ml in the composition used are found to have the maximum UV transmission, good mechanical strength and may be useful as silica gel host matrices for solid state dye lasers and other applications. The UV transmission reported in the present studies is 90% in 337 nm region, which is the wavelength of N₂ laser pumping.