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1.
环氧树脂在电子线路板、航空工业以及高性能运动器材行业有着广泛的应用,其成型工艺普遍采用反应注射浇铸成型技术,注射温度及时间、保温温度及时间对得到尺寸满意的制品具有重要意义.通过升温测试,获得了树脂黏度和动态模量对温度的演变关系;通过一系列不同温度的保温测试,获得了凝胶化时间对温度的关系.结果表明,可以通过黏弹性能有效示踪固化过程中的结构演变,从而为反应成型加工提供有效、有用的工艺参数.  相似文献   

2.
从注射制品形态控制和结构表征的角度探讨高分子材料加工-形态-性能之间的关系.研究中采用动态保压成型方法来制备注射样品,在注射成型过程中引入剪切应力场的作用,制得的样品表现出明显的多层次结构,从外向里分别为皮层、剪切层、芯层,表现出不同的相形态、结晶形貌以及取向行为.研究发现,剪切应力对聚烯烃的形态发展和结构变化具有重要影响.在剪切应力的作用下,聚烯烃共混物中分散相会发生变形、取向,从而导致共混物的相转变点发生移动;结晶形态从球晶转变为shish-kebab结构;聚烯烃共混物在高剪切应力下相容,低剪切下发生相分离;HDPE/PP共混物的注射制品中出现附生结晶等现象.  相似文献   

3.
类玻璃高分子因结合了热塑性材料可塑形变的能力以及热固性材料永久定型的特征,目前在高分子研究领域备受青睐。采用动态力学分析技术可深入研究此类材料的动态黏弹性和流变行为,建立类玻璃高分子交联网络、动态键等结构与材料性能间的关系。本文重点阐述动态力学分析技术在类玻璃高分子的动态黏弹性、交联网络结构、流变行为、膨胀及形状记忆行为等方面的表征应用,为此类材料的结构设计、性能评价以及加工应用等从测试表征角度提供参考。  相似文献   

4.
高分子科学实验教学改革初探   总被引:4,自引:1,他引:3  
设想将高分子化学、高分子物理和高分子成型加工三门实验课程有机地串联起来,组建成一门包括从高分子材料设计(用计算机软件进行分子设计、性能模拟)、聚合物合成、性能测试(物性表征)到加工成型(制作成高分子材料制品),能环环相扣、互动式的、柔性化的高分子科学实验课程;提出了初步的实践方案.  相似文献   

5.
对热塑性高分子作熔体加工时,在此过程中同时再叠加机械振动,设计制造的加工机器一方面具有卓越的技术经济指标,另一方面制品的物理性能也得到了提高[1,2].此类研究的重点多集中在动态成型过程中聚合物的流变行为或者成型后制品的力学性能方面[3,4],对聚合物本身在此外加交变力  相似文献   

6.
作为一种由常规注射成型发展起来的聚合物加工技术,气体辅助注射成型具有节约原材料、缩短成型周期以及提高制品性能等优点,已得到广泛的应用.由于气辅成型过程是一个在刚、柔双重约束界面条件下进行的多相复杂体系的多次流动过程,因而其形态结构的形成、发展和演化要远比常规注塑成型复杂.然而在气辅成型的形态结构方面,国内外的研究一直以来开展得较少.近年来,作者在聚合物及其共混物、复合材料气辅成型制品的形态结构方面已开展了广泛的研究工作,本文对这些工作和一些重要结果作了总结,并简要分析了成型过程中剪切场对形态演化的影响,最后对该研究方向的发展趋势作了展望.  相似文献   

7.
高分子材料3D打印加工可制备传统加工不能制备的形状复杂的高分子制件,是近年来发展很快的先进制造技术。但适用于3D打印加工的高分子材料种类少,结构功能单一,难以制备高分子功能器件。本文介绍了我们在聚合物基微纳米功能复合材料3D打印加工方面的研究工作:通过有机/无机杂化、固相剪切碾磨、超声辐照、分子复合等技术制备适合于选择性激光烧结(SLS)和熔融沉积成型(FDM)的聚合物基微纳米功能复合材料;实现了聚合物基微纳米功能复合粉体的SLS加工和功能复合丝条的FDM加工;研究了3D打印低维构建、层层叠加、自由界面成型、复杂固-液-固转变过程;建立了功能复合粉体球形化技术,发明了直接熔融挤出新型FDM打印机;制备了常规加工方法不能制备的数种形状复杂的功能器件,如尼龙11/钛酸钡压电器件、柔性聚氨酯/碳纳米管传感器、个性化人颌骨模型等,突破了传统加工难以制备复杂形状制品和目前3D打印难以制备功能制品的局限。  相似文献   

8.
在线检测是在加工生产线上实现对材料连续检测的技术,而且不对加工过程产生干扰.快速有效的在线检测技术可以减少原料的浪费.提高制品性能.提升市场竞争力,因此,高分子材料加工的在线检测与控制技术成为近年来研究的热点.本文介绍了流变学、光学和声学等技术在线检测高分子材料加工中的流变行为、材料结构的变化、熔体在加工设备中停留时间...  相似文献   

9.
高分子链结构为直链型或支化型以及高分子支链的形态、多寡和长度对材料的剪切黏度、黏流活化能、熔体破裂现象等流变性能有显著影响,且与高分子材料成型加工行为密不可分。本文以串讲方式讨论了高分子材料支化结构与流变性能之间的联系。理解、串并、归纳和总结高分子支化结构与流变性之间的联系有利于使学生更加深刻领会《聚合物流变学》课程中高分子材料结构与性能间的关系,串联高分子物理、聚合物流变学、高分子材料成型加工系列专业课程知识。  相似文献   

10.
高分子链结构为直链型或支化型以及高分子支链的形态、多寡和长度对材料的剪切黏度、黏流活化能、熔体破裂现象等流变性能有显著影响,且与高分子材料成型加工行为密不可分。本文以串讲方式讨论了高分子材料支化结构与流变性能之间的联系。理解、串并、归纳和总结高分子支化结构与流变性之间的联系有利于使学生更加深刻领会《聚合物流变学》课程中高分子材料结构与性能间的关系,串联高分子物理、聚合物流变学、高分子材料成型加工系列专业课程知识。  相似文献   

11.
分别通过改变机械振动注塑机的频率(5~25 Hz)和压力(10~18 MPa)获得不同条件下成型的PP样条,然后在各种成型条件下的PP样条上分别施加相同的拉伸力(F=125 N),进行24 h拉伸蠕变实验.结果表明,在相同的振动频率(10 Hz)和不同的振动压力下成型的PP试样,其24 h蠕变量随着压力的增大而减小;在相同振动压力(12 MPa)和不同的振动频率下成型的PP试样,其24 h蠕变量随着频率的增大而增大.当振动频率达到f=10 Hz的时候,其24 h拉伸蠕变量的变化趋于平缓.同时,也对不同振动条件下注塑的PP试样进行拉伸实验,冲击实验和动态力学性能测试,讨论了成型条件对性能的影响.  相似文献   

12.
The thermoplastics processing of native starch in the presence of water is a recent development with very wide possible applications. Eventually, oil-based polymer materials have to be replaced in many applications by sustainable, inexpensive, natural materials from renewable resources. As with conventional thermoplastics, starch-water melts may be processed by injection moulding and extrusion. The present contribution focuses on injection moulding. The bases of the processing and the thermal and molecular changes occurring are described. In addition, the rheological behaviour of the starch-water melts during processing is analysed quantitatively to give apparent melt viscosities. The dimensional, thermal and mechanical properties of moulded thermoplastic starch polymer (TSP) materials and the products presently being produced from them are discussed.  相似文献   

13.
聂敏  白时兵  王琪 《高分子学报》2011,(11):1291-1297
采用自行研制的新型旋转挤出装置,通过芯棒与口模同时反向旋转挤出制备聚乙烯(PE)管.结果表明,在口模与芯棒反向旋转挤出过程中,管道内外壁除受到轴向应力作用外,还受到芯棒和口模旋转所施加的环向应力,其合力方向不再是沿管道轴向而是与其有一定的角度.因此,分子链的取向方向和以此链为初级成核点形成的串晶偏离轴向,增强了管道抵抗...  相似文献   

14.
气相生长碳纤维填充聚苯乙烯的熔体动态流变行为   总被引:2,自引:0,他引:2  
宋义虎  郑强 《高分子学报》2012,(12):1383-1388
采用修正的两相模型讨论加工条件对不同体积分数(ψ=0~0.05)气相纳米碳纤维(VGCF)填充聚苯乙烯(PS)熔体(200℃)频率(ω)依赖性动态流变的影响.与弱剪切条件(190℃;30 r/min-5 min)下所制备的材料相比,VGCF在强剪切条件(190℃;120 r/min-10 min)下所制备材料中分散均匀,“粒子相”应变放大因子A,(ψ)较低,而松弛指数n较高.将应变(γ)依赖性G″(ω,ψ)应变放大因子A,(ψ,γ)与“粒子相”特征模量G″fψ(,γc),G″f(ψ,γc)引入两相模型,讨论加工条件对γ依赖性非线性流变行为的影响.研究结果表明,两相模型可定量讨论填充熔体动态流变行为.加工条件影响VGCF在基体中的分散性,但不影响“粒子相”弹性贡献R′f(ψ)与n的关系、G′f(ψ,γc)与非线性应变幂律指数x的关系以及G″f(ψ,γc)与非线性应变幂律指数y的关系,说明“粒子相”对填充熔体黏弹性的贡献与其弛豫特性及结构稳定性密切相关.  相似文献   

15.
利用自行研制的低频振动注射实验装置探讨HDPE振动注射试样力学性能和微观形态之间的关系 .实验中对常规注射和振动注射成型的试样力学性能和微观形态进行了对比实验 .SEM实验结果显示 ,振动注射制件芯层的形态由常规注射的球晶转变为垂直于振动波传递方向排列的片晶结构 ,在剪切层中同时存在串晶或柱状堆砌的片晶结构 .频率的改变 (0 相似文献   

16.
Existing theories which deal with the isotope dependence of vibronic structure have neglected the isotope dependence of vibration dynamics. The latter dependence (isotope dynamic mixing) is an adiabatic correction to vibronic structure theory. A theory of vibronic structure, which includes isotope dynamic mixing, is developed. The results of model calculations are presented.  相似文献   

17.
Extrusion processing is a technology applied in the food and pharmaceutical industry for affecting product microstructure, product chemistry or the macroscopic shape of products. Starch based products are often extruded to break down the starch granule to render it digestible and to produce a shaped product. Encapsulation of flavors, nutrients and drugs is another frequent application of extrusion processing. This short review article is concerned with the use of extrusion processes to modify polysaccharide functionality. Extrusion processes are applied to polysaccharides for specific purposes such as physical modification or chemical modification (reactive extrusion), manufacture of confectionary gels and encapsulation of flavors or drugs. Non-starch polysaccharides and confectionary gels have also been extruded. Another application area is in the field of dietary fibers, obtained through extrusion processing of by- or waste-products of the food industry. The focus of this article is on extruding starch and other polysaccharides as an ingredient rather than as part of a final food product obtained by extrusion processing. It concludes with a discussion on extrusion as microstructure generating process and the relevance of this application to taste perception in semi-liquid foods.  相似文献   

18.
张辉  常小刚 《广州化学》2012,37(3):50-59
综述了三元乙丙橡胶/聚丙烯(EPDM/PP)热塑性弹性体的发展历程、市场情况以及EPDM/PP热塑性弹性体的结构、性能及其影响因素。EPDM/PP热塑性弹性体由EPDM和PP通过动态硫化技术制备而成,在室温下具有橡胶的高弹性,在加工温度下具有塑料的流动性。在性能上,EPDM/PP热塑性弹性体受加工设备、共混工艺、配合体系的综合影响。  相似文献   

19.
Poly-L-Lactide(PLLA) has been used as a bone fracture fixation material for several years. However, its mechanical properties are still not satisfied. To improve its mechanical properties, we examined the hydrostatic extrusion procedure on the PLLA rods made by Injection Molding process. The extrusion ratio was adjusted to 3, 6, 9, and 12. The molecular weight of the PLLA decreased from 260,000 to 200,000 after injection molding process, but it did not change during the hydrostatic extrusion procedure. The melting point of PLLA hydrostatic extrusion products were increased with the extrusion ratio, but the increment was not obviouse. Extrusion products having low extrusion ratio had α-form crystal in them, extrusion products having high extrusion ratio had both of α and β-form crystall in them. At extrusion temperature of 145°C, PLLA rods showed the best flowing trends in the pressure medium of PEG 400. Extrusion temperature is placed in the range of crystalline transition temperature and melting point of PLLA. At extrusion ratio 9∼12, the extrusion products showed the best mechanical properties. The highest bending strength of the extrusion product was over than 350MPa. It is far stronger than that of the human cortical bone (200MPa). SEM observations showed that the fiber structure began to appear at an extrusion ratio ER=3, and at the extrusion ratio ER=6, the chain axes of PLLA became aligned to the extrusion direction. The structure of extrusion products at the high extrusion ratio showed highly oriented fiber structure composed of micro-fibril. At high extrusion ratio tranformation from α-crystal to β-crystal was also observed.  相似文献   

20.
Proteins, as heteropolymers, offer a large range of possible interactions and chemical reactions. The thermoplastic behavior of proteins has been studied in order to produce bioplastics by thermal or thermomechanical processes such as mixing, extrusion or hot molding. The extrusion trials were performed by using a co-rotating twin-screw extruder, recording torque, temperature and die pressure. Batch mixing was done in a two blade counter-rotating mixer, with continuous recording of torque and product temperature. Proteins were alternatively extruded, mixed or hot molded under a large range of processing conditions. Protein aggregation during each process was estimated from the accumulation of SDS-insoluble protein fraction. Protein aggregation evidences a cross-linking reaction the activation energy of which was dependent on the thermoplastic process used. The increase in network density appears to be induced by the severity of the treatment: temperature and shear strongly affect the structural characteristics of the protein-based bioplastics.  相似文献   

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