Selective generation of ultrasonic Lamb waves by electromagnetic acoustic transducers

In this paper, we describe a modal expansion approach for the analysis of the selective generation of ultrasonic Lamb waves by electromagnetic acoustic transducers(EMATs). With the modal expansion approach for waveguide excitation, an analytical expression of the Lamb wave's mode expansion coefficient is deduced, which is related to the driving frequency and the geometrical parameters of the EMAT's meander coil, and lays a theoretical foundation for exactly analyzing the selective generation of Lamb waves with EMATs. The influences of the driving frequency on the mode expansion coefficient of ultrasonic Lamb waves are analyzed when the EMAT's geometrical parameters are given. The numerical simulations and experimental examinations show that the ultrasonic Lamb wave modes can be effectively regulated(strengthened or restrained) by choosing an appropriate driving frequency of EMAT, with the geometrical parameters given. This result provides a theoretical and experimental basis for selectively generating a single and pure Lamb wave mode with EMATs.     

Experimental study of ultrasonic beam sectors for energy conversion into Lamb waves and Rayleigh waves

When a bounded beam is incident on an immersed plate Lamb waves or Rayleigh waves can be generated. Because the amplitude of a bounded beam is not constant along its wave front, a specific beam profile is formed that influences the local efficiency of energy conversion of incident sound into Lamb waves or Rayleigh waves. Understanding this phenomenon is important for ultrasonic immersion experiments of objects because the quality of such experiments highly depends on the amount of energy transmitted into the object. This paper shows by means of experiments based on monochromatic Schlieren photography that the area within the bounded beam responsible for Lamb wave generation differs from that responsible for Rayleigh wave generation. Furthermore it provides experimental verification of an earlier numerical study concerning Rayleigh wave generation.     

Measurement of cylindrical Rayleigh surface waves using line-focused PVDF transducers and defocusing measurement method

Line-focused PVDF transducers and defocusing measurement method are applied in this work to determine the dispersion curve of the Rayleigh-like surface waves propagating along the circumferential direction of a solid cylinder. Conventional waveform processing method has been modified to cope with the non-linear relationship between phase angle of wave interference and defocusing distance induced by a cylindrically curved surface. A cross correlation method is proposed to accurately extract the cylindrical Rayleigh wave velocity from measured data. Experiments have been carried out on one stainless steel and one glass cylinders. The experimentally obtained dispersion curves are in very good agreement with their theoretical counterparts. Variation of cylindrical Rayleigh wave velocity due to the cylindrical curvature is quantitatively verified using this new method. Other potential applications of this measurement method for cylindrical samples will be addressed.     

Numerical simulation of electromagnetic acoustic transducers using distributed point source method

In spite of many advances in analytical and numerical modeling techniques for solving different engineering problems, an efficient solution technique for wave propagation modeling of an electromagnetic acoustic transducer (EMAT) system is still missing. Distributed point source method (DPSM) is a newly developed semi-analytical technique developed since 2000 by Placko and Kundu (2007) [12] that is very powerful and straightforward for solving various engineering problems, including acoustic and electromagnetic modeling problems. In this study DPSM has been employed to model the Lorentz type EMAT with a meander line and flat spiral type coil. The problem of wave propagation has been solved and eddy currents and Lorentz forces have been calculated. The displacement field has been obtained as well. While modeling the Lorentz force the effect of dynamic magnetic field has been considered that most current analyses ignore. Results from this analysis have been compared with the finite element method (FEM) based predictions. It should be noted that with the current state of knowledge this problem can be solved only by FEM.     

基于电磁超声换能器的火车轮探伤研究

利用电磁超声探伤方法对检测火车轮表面及近表面缺陷进行实验探究,从而保证车轮质量,避免事故发生。文章介绍了火车车轮电磁超声探伤的原理和方法。根据电磁超声表面波辐射扩散角的分布情况,得出利用电磁超声表面波进行车轮踏面探伤的可行性。将制作的小巧换能器探头与便携式电磁超声探伤仪配合,能够实现对车轮的快速探伤检测。通过大量的车轮探伤实验,检出了典型车轮踏面缺陷。根据检测波形特点并结合生产工艺情况,分析得出产生缺陷的原因。研究表明:电磁超声无损检测方法能够快速、有效检出车轮踏面缺陷。     

Wideband dispersion removal and mode separation of Lamb waves based on two-component laser interferometer measurement

Ultrasonic Lamb waves are considered as a sensitive and effective tool for nondestructive testing and evaluation of plate-like or pipe-like structures. The nature of multimode and dispersion causes the wave packets to spread, and the modes overlap in both time and frequency domains as they propagate through the structures. By using a two-component laser interferometer technique, in combination with a priori knowledge of the dispersion characteristics and wave structure information of Lamb wave modes, a two-component signal processing technique is presented for implementing dispersion removal and mode separation simultaneously for two modes mixture signals of Lamb waves. The proposed algorithm is first processed and verified using synthetic Lamb wave signals. Then, the two-component displacements test experiment is conducted using different aluminum plate samples. Moreover, we confirm the effectiveness and robustness of this method.     

Laser-ultrasonic generation of Lamb waves in the reaction force range

The Laser-ultrasonic generation of Lamb waves in an elastic plate is investigated theoretically and experimentally for a laser source whose intensity is high enough to create reaction forces (normal tractions) on the illuminated surface of the specimen. The analytical solutions for transient waves are derived using the integral transform method first by considering an arbitrary source shape and time excitation function, and then specifically for circular and line source shapes. The simulation study allows us not only to predict the behavior of individual wave modes but also to construct the overall responses; thus it helps us better understand the wave excitation mechanisms. The dispersive and multi-modal nature of laser-generated Lamb waves is presented by showing the spatiotemporal Fourier transform of displacements obtained by the simulation study. The transform, displayed in the frequency-wave number domain, enunciates the characteristics of the propagating individual Lamb wave modes. The simulation results are then compared with the 2-D Fourier transform of a set of experimental data obtained by scanning an aluminum plate specimen.     

Lift-off compensation for improved accuracy in ultrasonic lamb wave velocity measurements using electromagnetic acoustic transducers (EMATs)

The crystalline texture of a sheet metal strongly affects its formability, so having knowledge of this texture is of great industrial relevance. The texture of rolled sheet metals, such as aluminium and steel, may be determined by ultrasonic measurement of the velocity of the zero order symmetric (S(0)) Lamb wave as a function of angle to the rolling direction. Electromagnetic acoustic transducers (EMATs) may perform this measurement without contacting the sample, therefore reducing perturbation to the plate wave system, as they are electromagnetically coupled to the sheet. The EMAT system measurements are non-destructive and may be made in real time, therefore offering advantages over the conventional techniques such as X-ray and neutron diffraction. It has been noticed that in the two EMAT pitch-catch system, the apparent arrival times of the ultrasonic waves change with variation in lift-off (distance between sample and transducer) due to impedance and aperture effects. For precise and accurate texture parameters to be obtained, accurate absolute ultrasonic velocity measurement is required and hence lift-off must be compensated for. This is of particular importance to online inspection systems where constant lift-off may be difficult to maintain. The impedance behaviour of various coil geometries has been investigated as a function of lift-off and frequency and compared to the received ultrasonic signal and the drive current pulse profile. Theoretical models have been used to explain the observed behaviour, and hence a scheme has been proposed for the compensation of lift-off effects in real time.     

A laser beam deflection technique for the quantitative detection of ultrasonic Lamb waves

Ultrasonic Lamb waves have been measured with a quantitative optical beam deflection (OBD) technique. Calibration of the technique is derived for two cases of laser probe beam cross-section, one with a uniform beam and the other with a Gaussian beam intensity distribution. Expressions for angular beam deflection angle are derived for both cases in terms of the total light intensity falling on the photodetector, assumed to have a square-law voltage response. Using a Gaussian beam intensity distribution from a HeNe laser, the OBD measurements were compared with those from a Michelson interferometer to show that measurements were self-consistent.     

Air-coupled detection of nonlinear Rayleigh surface waves to assess material nonlinearity

This research presents a new technique for nonlinear Rayleigh surface wave measurements that uses a non-contact, air-coupled ultrasonic transducer; this receiver is less dependent on surface conditions than laser-based detection, and is much more accurate and efficient than detection with a contact wedge transducer. A viable experimental setup is presented that enables the robust, non-contact measurement of nonlinear Rayleigh surface waves over a range of propagation distances. The relative nonlinearity parameter is obtained as the slope of the normalized second harmonic amplitudes plotted versus propagation distance. This experimental setup is then used to assess the relative nonlinearity parameters of two aluminum alloy specimens (Al 2024-T351 and Al 7075-T651). These results demonstrate the effectiveness of the proposed technique – the average standard deviation of the normalized second harmonic amplitudes, measured at locations along the propagation path, is below 2%. Experimental validation is provided by a comparison of the ratio of the measured nonlinearity parameters of these specimens with ratios from the absolute nonlinearity parameters for the same materials measured by capacitive detection of nonlinear longitudinal waves.     

螺旋型电磁超声辐射声场对缺陷检测影响的 计算机模拟*

电磁超声(EMAT)作为一种非接触超声检测技术,已得到了普遍的关注和研究。然而,EMAT目前只得到了一些有限的应用,尤其在缺陷探伤应用方面还不能替代压电超声,深入探究其原因并加以改进,对推动EMAT在缺陷检测方面的应用具有重要意义。利用有限元方法建立了螺旋型EMAT模型,分析了其辐射声场和声场特征;通过将有限元计算所得到的洛伦兹力分布简化为门函数,并结合格林函数法,得到了螺旋型EMAT辐射声场的简化解析结果。这些方法可用于计算螺旋型EMAT辐射声场指向性以及在缺陷检测中比较关心的一些特征参数,如扩散角、偏离角等参数。通过螺旋型EMAT辐射声场实验,验证了理论分析结果。通过与压电超声检测理论与实验的对比,研究认为：螺旋型EMAT辐射声场的具有横波和纵波等多种波模及多种模态转换的特点,以及相对复杂的异型声场几何分布等复杂特性,使其在缺陷检测应用方面受到局限。这些研究方法对改进EMAT设计,优化控制EMAT辐射声场,拓展EMAT在缺陷检测方面的应用具有参考价值。     

Tomographic reconstruction of damage images in hollow cylinders using Lamb waves

Lamb wave tomography (LWT) is a potential and efficient technique for non-destructive tomographic reconstruction of damage images in structural components or materials. A two-stage inverse algorithm proposed by the authors for quickly reconstructing the damage images was applied to hollow cylinders. An aluminum hollow cylinder with an internal surface pit and a Carbon Fiber Reinforced Plastic (CFRP) laminated hollow cylinder with an artificial internal surface damage were used to validate the proposed method. The results show that the present method is capable of successfully reconstructing the images of the above damages in a larger inspection area with much less experimental data compared to some conventional ultrasonic tomography techniques.     

采用单个压电传感器的单模式兰姆波激发频率的选择

考虑了压电传感器(PZT)与板之间的耦合作用,从理论上研究了单个压电传感器激发时产生单模式兰姆波的频率调节方法,实验给出了模式选择在兰姆波结构健康监测中的应用. 在板材、板厚以及PZT尺寸一定的情况下,从理论上能够预测到作为频率函数的各兰姆波模式的幅值变化. 根据某特定兰姆波模式的幅值最大而其他模式幅值相对最小时所对应的频率,即可识别出该兰姆波模式优化的激发频率. 数值仿真验证了理论的有效性以及单模式兰姆波选择的可能性. 在不同的激发频率下,分别激发了优化的A0 模式,优化的S0模式以及共存的A0和S0模 关键词： 兰姆波 压电传感器 激发频率 结构健康监测     

基于空耦超声Lamb波的金属板状结构内部缺陷检测方法

针对接触式超声检测方法在金属板结构内部缺陷实际工程检测中存在的环境要求高、效率低、操作难度高等问题,提出了空耦超声Lamb波检测方法,该方法能更好地适应现场应用环境,提高检测效率,减少传感器数量。通过有限元仿真和实验分析比较了空耦超声检测与接触式超声检测两种方法接收到的信号和成像效果。结果表明:有限元仿真和实验中,空耦超声检测方法对缺陷位置的定位误差分别为2 mm和3.6 mm,接触式检测方法对缺陷位置的定位误差分别为2 mm和11.3 mm,空耦检测具有较高的定位精度;单侧激励条件下,适合采用A0模态Lamb波对板内缺陷进行检测;空耦超声检测可以通过调整信号接收角度接收单一模态Lamb波,避免伪像产生。该方法为后续金属板状结构内部缺陷的空耦超声检测提供参考。     

Scattering matrices of Lamb waves at irregular surface and void defects

Time-harmonic solution of Lamb wave scattering in a plane-strain waveguide with irregular thickness is investigated based on stair-step discretization and stepwise mode matching. The transfer relations of the transmission matrices and reflection matrices are derived in both directions of the waveguide. With these, an explicit expression of the scattering matrix is derived. When the scattering region of an inner irregular defect is geometrically divided into several parts composed of sub-waveguides with variable thicknesses and void regions with vertical free edges corresponding to the plate surfaces, the scattering matrix of the whole region could then be derived by modal matching along the artificial boundaries, as explicit functions of all the scattering matrices of the sub-waveguides and reflection matrices of the free edges. The effectiveness of the formulation is examined by numerical examples; the calculated scattering coefficients are in good accordance with those obtained from numerical simulation models.     

用于储罐底板缺陷检测的超声兰姆波模式研究

从超声兰姆波的声场方程出发,得到板材表面离面位移(法向位移)为零的条件,即当超声兰姆波的相速度等于板材介质的纵波声速时,在板材表面的离面位移为零。在给定适当频厚积的条件下,分别数值模拟了仅有切向位移而无离面位移的A1、S1、A2和S2兰姆波模式在有液体负载的单层钢板中的传播情形。结果表明:离面位移为零的S2模式频散较小且对板中缺陷更为敏感。     

Depth gauging of defects using low frequency wideband Rayleigh waves

In non-destructive testing for cracks it is not sufficient to simply detect the presence of a defect, but it is essential to have an accurate measure of the depth. Accurate calibration of the techniques used to gauge defect size is therefore necessary. Recent progress in the field of non-contact ultrasonic testing has led to the development of a practically viable system for generating and detecting wideband Rayleigh waves on electrically conducting or magnetic samples using electro-magnetic acoustic transducers (EMATs). This system has been used to gauge the depth and position of surface breaking defects, and has many applications including metal billet testing and detecting and sizing gauge corner cracking in rails. In this paper we report experiments calibrating the response of EMATs when a defect is present between the generator and receiver, using a calibration sample with slots machined perpendicular to the surface to simulate surface breaking cracks. The depth of the defect can be gauged in the time domain and frequency domain, with an accurate 'fingerprint' of the position given by an enhancement of the signal when the receiver is close to the defect. The best choice of EMAT design for different applications is discussed, as is the best position for the receive EMAT to avoid areas of interference between the Rayleigh wave and bulk waves diffracted from the crack tip.     

Laser generation and electromagnetic detection of normal acoustic waves in ferromagnetic metals

Noncontact generation and detection of normal acoustic waves in a ferromagnetic metal sheet made of the 32NKD alloy are experimentally studied. The main relationships of the parameters of such processes are determined.     

Numerical simulation and experimental detection of leaky Lamb waves induced by pulse laser at air-solid interfaces

Based on the thermoelastic mechanism of laser ultrasonic, the problems of the thermal conduction and the coupling between the motion of solid and fluid are solved by using the finite element method. And then the transient waveforms of leaky Lamb waves induced by pulse laser action on the air-aluminum interface are obtained. Experimental signals of laser-induced leaky Lamb waves at the air-aluminum interface are detected by applying an our-developed detector, based on the light deflection principle. The dispersion and attenuation properties of leaky Lamb waves are analyzed through the phase spectral analysis.     

Defect detection and location in switch rails by acoustic emission and Lamb wave analysis: A feasibility study

An acoustic emission (AE) based approach is proposed in this study to identify and locate newly initiated defects or the propagation of existing defects in railroad switch rails. Defect-induced AE signals are identified through frequency analysis, as frequencies of these signals are much higher than those induced by structural vibration. Continuous wavelet transform (CWT) is employed to analyze the Lamb wave dispersion of the detected signal, so that two characteristic points can be selected on the CWT contour map to locate the defect. Using this approach, defects in a damaged switch rail can be located using a single sensor.