Effective preparation of crack-free silica aerogels via ambient drying

Effective ambient-drying techniques for synthesizing crack-free silica aerogel bulks from the industrial waterglass have been developed. Silica wet gels were obtained from aqueous colloidal silica sols prepared by ion-exchange of waterglass solution (4–10 wt% SiO₂). Crack-free monolithic silica aerogel disks (diameter of 22 mm and thickness of 7 mm) were produced via solvent exchange/surface modification of the wet gels using isopropanol/trimethylchlorosilane/n-Hexane solution, followed by ambient drying. The effects of the silica content in sol and the molar ratio of trimethylchlorosilane/pore water on the morphology and property of final aerogel products were also investigated. The porosity, density, and specific surface area of silica aerogels were in the range of 92–94%, 0.13–0.16 g/cm³, and ∼675 m²/g, respectively. The degree of springback during the ambient drying processing of modified silica gels was 94%.     

Synthesis of nanoporous silica aerogel by ambient pressure drying

A crack-free silica aerogel monolith was fabricated from a cheap water glass derived silicic acid solution by adding glycerol, which served as a drying control chemical additive (DCCA). The OH surfaces of the wet gel with glycerol were modified using a TMCS/n-hexane mixture followed by solvent exchange from water to n-hexane. The obtained surface modified wet gel was dried at 75 °C under ambient pressure. The addition of glycerol appears to give the wet gel a more homogeneous microstructure (larger pore size and uniform size distribution) as well as enhanced stiffness. However, glycerol also retards surface modification and solvent exchange. The aerogel synthesized with glycerol added to the silica sol maintained a relatively low bulk density compared with the aerogels aged in a mixed ethanol (EtOH)/TEOS solution. The reproducibility of aerogel production was further improved in the aerogel synthesized with glycerol added to the silica sol and aged in a 70%EtOH/30%TEOS solution.     

Synthesis of MWCNTs doped sodium silicate based aerogels by ambient pressure drying

The successful incorporation of multiwalled carbon nanotubes (MWCNTs) into silica aerogels prepared by sol–gel method is reported herein. Pure silica aerogels prepared using sodium silicate precursor by ambient pressure drying are so fragile that they cannot be used easily. MWCNTs were used as reinforcements to improve the mechanical properties of silica aerogels. Results show that inserting small amounts of MWCNTs in the gels causes enhanced dimensional stability of silica aerogels. The silica aerogels were prepared by doping MWCNTs in silica matrix before gelation. The influence of MWCNTs on some microstructural aspects of silica matrix has been studied using nitrogen adsorption–desorption isotherms. From SEM study it is confirmed that the silica particles get capped on the surface of MWCNTs suggesting an enhanced toughness. Further, FTIR, Raman, EDAX, thermal conductivity and hydrophobicity studies of these doped aerogels were carried out. By addition of MWCNTs, silica aerogels were formed with 706 m²/g BET and 1,200 m²/g Langmuir surface areas and 149^o contact angle. Low density (0.052 g/cc) and low thermal conductivity (0.067 W/m K) MWCNTs doped silica aerogels were obtained for the molar ratio of Na₂SiO₃::H₂O::MWCNTs::citric acid::TMCS at 1::146.67::2.5 × 10⁻³::0.54::9.46 respectively with improved mechanical strength.     

Supercritical CO2 drying of pure silica aerogels: effect of drying time on textural properties of nanoporous silica aerogels

Journal of Sol-Gel Science and Technology - Aerogel technologies provide high-performance lightweight materials with unique textural characteristics such as high specific surface area and open...     

Effect of 3-glycidoxypropyltrimethoxysilane precursor on the properties of ambient pressure dried silica aerogels

The effect of an organically modified precursor, 3-glycidoxypropyltrimethoxysilane in an ambient pressure process involving aging in silane solution for silica aerogels is presented. The effect of increasing trialkoxysilane/tetraalkoxysilane precursor ratio and the influence of water to Si molar ratio on the gelation and adsorption properties were investigated. An optimum water to Si molar ratio (8) gave the fastest gelation for all precursor ratios indicating a balance between the increase in rate of hydrolysis and a decrease in concentration of the monomers. Surface area analysis proved that in the dried gel, the organic groups are largely present on the pore walls and prevent the condensation of the silanol groups during drying. This in turn prevents pore collapse and further increases the total pore volume. The inclusion of the organically functionalised silane in the process further enhances the ambient pressure drying through this effect.     

Ambient pressure drying: a successful approach for the preparation of silica and silica based mixed oxide aerogels

Silica aerogels have received much attention in recent years as it has got a wide range of properties like high surface area, low density, high porosity, low dielectric constant, low thermal conductivity. Recently to make aerogels for commercial application ambient pressure drying has been preferred and also a cheap precursor like sodium silicate has been employed as the starting material instead of the alkoxides. In this review, attention will be given to the synthesis adopted for the preparation of silica and silica based mixed oxide/composite aerogels through ambient pressure drying. The properties of the prepared aerogels are also discussed in detail.     

Effect of iron acetylacetonate on physico-chemical properties of waterglass based aerogels by ambient pressure drying

The effect of iron acetylacetonate on the physico-chemical properties of waterglass based silica aerogels by ambient pressure drying has been investigated. Doping the gels with iron acetylacetonat (FeAA) facilitates in the diminution of the density of the aerogels. The well established silica network provides effective confinement of FeAA nanoparticles which resists the collapse of silica network during ambient pressure drying. Therefore, in the present paper, the effects of FeAA on the physico-chemical properties of the aerogels have been studied by varying the FeAA:Na₂SiO₃ molar ratio from 3 × 10⁻⁴ to 6 × 10⁻⁴. The aerogels were prepared via ambient pressure drying and characterized by the bulk density, thermal conductivity and water contact angle. The aerogel’s surface morphology, elemental analysis and pore structure were characterized by means of EDAX and FTIR, TEM and N₂ adsorption- desorption analyzer. The high temperature hydrophobicity of these aerogels was checked by heating them in temperature controlled furnace. Silica aerogels with low density ~0.050 g/cc have been obtained using the molar ratio of Na₂SiO₃:H₂O:FeAA:Citric acid:TMCS at 1:146.67:3 × 10⁻⁴:0.54:9.46, respectively. EDAX and FTIR studies show that the iron species are entrapped in the mesoporous framework and not took part in the bonding with silica.     

Hydrophobic silica aerogels prepared via rapid supercritical extraction

Hydrophobic silica aerogels have been prepared using the rapid supercritical extraction (RSCE) technique. The RSCE technique is a one-step methanol supercritical extraction method for producing aerogel monoliths in 3 to 8 h. Standard aerogels were prepared from a tetramethoxysilane (TMOS) recipe with a molar ratio of TMOS:MeOH:H₂O:NH₄OH of 1.0:12.0:4.0:7.4 × 10⁻³. Hydrophobic aerogels were prepared using the same recipe except the TMOS was replaced with a mixture of TMOS and one of the following organosilane co-precursors: methytrimethoxysilane (MTMS), ethyltrimethoxysilane (ETMS), or propyltrimeth-oxysilane (PTMS). Results show that, by increasing the amount of catalyst and increasing gelation time, monolithic aerogels can be prepared out of volume mixtures including up to 75% MTMS, 50% ETMS or 50% PTMS in 7.5–15 h. As the amount of co-precursor is increased the aerogels become more hydrophobic (sessile tests with water droplets yield contact angles up to 155°) and less transparent (transmission through a 12.2-mm thick sample decreases from 83 to 50% at 800 nm). The skeletal and bulk density decrease and the surface area increases (550–760 m²/g) when TMOS is substituted with increasing amounts of MTMS. The amount of co-precursor does not affect the thermal conductivity. SEM imaging shows significant differences in the nanostructure for the most hydrophobic surfaces.     

Low thermalconductive,transparent and hydrophobic ambient pressure dried silica aerogels with various preparation conditions using sodium silicate solutions

The experimental results on the preparation of low thermal conductivity and transparent ambient pressure dried silica aerogels with the sodium silicate solution, TMCS silylating agent with methanol, isopropyl alcohol, hexane and xylene solvents, are reported. This study is focussed on the effect of preparation conditions such as varying the number of preparation steps, pH of the hydrosol and hydrogel ageing temperature, for the production of the low thermal conductive silica aerogels and the results are analysed. Density, thermal conductivity, % of optical transmission and contact angle of the aerogels were measured. The Fourier Transform Infrared Spectroscopy (FTIR) studies revealed the presence of Si–C and C–H along with the Si–O–Si and OH bonds and their intensities strongly depend on the processing steps, pH of the hydrosol and gel ageing temperature. The UV–Visible spectra indicated the % of optical transmission of the aerogels decreased with increasing the number of processing steps, increase in the pH of the hydrosol from 3 to 8 and decreased for ageing temperature up to 50 °C. Further increase in temperature >50 °C, the % of optical transmission of the aerogels increased. The TGA-DTA data showed the thermal stability of the aerogels with respect to hydrophobicity is 325 °C. Transmission Electron Microscopy (TEM) and Scanning Electron Microscopy (SEM) analyses revealed the nanostructure of the aerogels. The porosity of the aerogels was studied using the pore size distribution. Silica aerogels with low density (0.051 g/cc), low thermal conductivity (0.049 W/m K), optical transmission (65%), high hydrophobicity (159°) and resistance to humid atmosphere >1 year was obtained in the present studies.     

Preparation and thermal properties of chemically prepared nanoporous silica aerogels

This work focuses on the dependence preparation conditions—structure—physical properties of hydrophobic silica aerogels, all of them prepared under subcritical drying conditions (70 °C and 0.4 atm.), thus aiming at potential application as case insulation filling in heat pumps. The so prepared, millimeter scaled nano-porous hydrophobic silica aerogel granules were analyzed with standard electron microscope and atomic force microscopy, IR spectroscopy, UV/Vis spectroscopy, differential scanning calorimetry and thermal conductivity measurements. The physical properties of the aerogels were compared with commercial aerogel granules. A method for contact angle measurement of micro-droplets situated on the silica granules was proposed to quantify the level of their hydrophobicity.     

Densification of silica glass at ambient pressure

We show that densification of silica glass at ambient pressure as observed in irradiation experiments can be attributed to defect generation and subsequent structure relaxation. In our molecular dynamics simulations, defects are created by randomly removing atoms, by displacing atoms from their nominal positions in an otherwise intact glass, and by assigning certain atom excess kinetic energy (simulated ion implantation). The former forms vacancies; displacing atoms and ion implantation produce both vacancies and "interstitials." Appreciable densification is induced by these defects after equilibration of the defective glasses. The structural and vibrational properties of the densified glasses are characterized, displaying resembling features regardless of the means of densification. These results indicate that relaxation of high free-energy defects into metastable amorphous structures enriched in atomic coordination serves as a common mechanism for densification of silica glass at ambient pressure.     

Preparation and characterization of SiO2 two-step aerogels

Aerogels are well suited as transparent insulation materials in solar architecture and collector systems. Their nanoporous structure provides a high solar transmittance and a low thermal conductivity, generally below 0.02 W m^–1 K^–1. Transparent aerogels with densities above 80 kgm^–3 can easily be prepared at room temperature via a one-step sol-gel process with subsequent supercritical drying. Separating hydrolysis and condensation via a two-step method allows the preparation of transparent ultra-low density SiO₂-aerogels. To optimize the optical properties, characterized by the scattering coefficient of the gels, we have investigated the influence of preparation parameters, such as pH-value of the sol-gel starting solution and macroscopic density, on the gel structure. To determine the nanostructure we performed spectral light scattering as well as small angle X-ray scattering (SAXS) measurements.