Synthesis of MWCNTs doped sodium silicate based aerogels by ambient pressure drying

The successful incorporation of multiwalled carbon nanotubes (MWCNTs) into silica aerogels prepared by sol–gel method is reported herein. Pure silica aerogels prepared using sodium silicate precursor by ambient pressure drying are so fragile that they cannot be used easily. MWCNTs were used as reinforcements to improve the mechanical properties of silica aerogels. Results show that inserting small amounts of MWCNTs in the gels causes enhanced dimensional stability of silica aerogels. The silica aerogels were prepared by doping MWCNTs in silica matrix before gelation. The influence of MWCNTs on some microstructural aspects of silica matrix has been studied using nitrogen adsorption–desorption isotherms. From SEM study it is confirmed that the silica particles get capped on the surface of MWCNTs suggesting an enhanced toughness. Further, FTIR, Raman, EDAX, thermal conductivity and hydrophobicity studies of these doped aerogels were carried out. By addition of MWCNTs, silica aerogels were formed with 706 m²/g BET and 1,200 m²/g Langmuir surface areas and 149^o contact angle. Low density (0.052 g/cc) and low thermal conductivity (0.067 W/m K) MWCNTs doped silica aerogels were obtained for the molar ratio of Na₂SiO₃::H₂O::MWCNTs::citric acid::TMCS at 1::146.67::2.5 × 10⁻³::0.54::9.46 respectively with improved mechanical strength.     

Fabrication of titania and titania–silica aerogels using rapid supercritical extraction

Titania (TiO₂) and titania–silica (TiSi) aerogels are suitable for photocatalytic oxidation of volatile organic compounds for pollution mitigation; however, methods for fabricating these aerogels can be complex. In this work we describe the use of a rapid supercritical extraction (RSCE) technique to prepare TiO₂ and TiSi aerogels in as little as 8 h. The RSCE technique uses a metal mold and a four-step hydraulic hot press procedure to bring the solvents in the sol–gel pores to a supercritical state and control the supercritical fluid release process. Resulting TiO₂ aerogels were powdery with BET surface areas of 130–180 m²/g, pore volumes ~0.5 cm³/g and skeletal densities of 3.6 g/mL. Monolithic TiSi aerogels were made using two different methods. An impregnation process, in which titania precursor was added to a silica sol–gel, took 4–8 days to complete with a 7-h RSCE and resulted in translucent aerogels with high surface area (560–650 m²/g) and pore volume (2.0–2.6 cm³/g), bulk densities ranging from 0.1 to 0.4 g/mL and skeletal densities of 2.3 g/mL. A co-precursor method for preparing TiSi aerogels took 8 h to complete. The precursor chemical mixture was poured directly into the mold and processed in a 7-h RSCE process. The resulting aerogels were opaque, with high surface areas (510–580 m²/g), low bulk density (0.03 g/mL), skeletal densities of 2 g/mL and pore volumes of 2.6–3.5 cm³/g. Preliminary solar simulator studies show that TiO₂ and TiSi aerogels are capable of photocatalytic degradation of methylene blue in aqueous solution.     

Physical Properties of Silica Aerogels Prepared with Polyethoxydisiloxanes

Silica aerogels were made by sol-gel techniques using industrial silicon derivatives (polyethoxydisiloxanes, E-40), followed by supercritical drying with ethanol. The morphology and microstructure of the silica aerogels were investigated by using specific surface area, S_BET, SEM, TEM and the pore size distribution techniques. The thermal conductivity was also measured as a function of air pressure. The results show that the diameter of the silica particles is about 13 nm and the pore size of the silica aerogels is 20–80 nm. The specific surface area of the silica aerogel is about 470 m²/g and the thermal conductivity of the silica aerogel prepared with E-40 is 0.014 w m^–1 K^–1 at room temperature and 1 atm.     

Optically transparent silica aerogels based on sodium silicate by a two step sol–gel process and ambient pressure drying

Interest in improving the optical transmission of sodium silicate-based aerogels by ambient pressure drying led to the synthesis of aerogels using a two-step sol–gel process. To produce optically transparent silica aerogel granules, NH₄F (1 M) and HCl (4 M) were used as hydrolyzing and condensation catalysts, respectively. The silica aerogels were characterized by their bulk density, porosity (%), contact angle and thermal conductivity. Optical transmission of as synthesized aerogels was studied by comparing the photos of aerogel granules. Scanning electron microscopic study showed the presence of fractal structures in these aerogels. The degree of transparency in two step sol–gel process-based aerogels is higher than the conventional single step aerogels. The N₂ adsorption–desorption analysis depicts that the two step sol–gel based aerogels have large surface areas. Optically transparent silica aerogels with a low density of ∼0.125 g/cc, low thermal conductivity of ∼0.128 W/mK and higher Brunauer, Emmett, and Teller surface area of ∼425 m²/g were obtained by using NH₄F (1 M), HCl (4 M), and a molar ratio of Na₂SiO₃::H₂O::trimethylchlorosilane of 1::146.67::9.46. The aerogels retained their hydrophobicity up to 500 °C.     

Silica–titania aerogel monoliths with large pore volume and surface area by ambient pressure drying

Ambient pressure drying has been carried out for the synthesis of silica–titania aerogel monoliths. The prepared aerogels show densities in the range 0.34–0.38 g/cm³. The surface area and pore volume of these mixed oxide aerogels are comparable to those of the supercritically dried ones. The surface area for 5wt% titania aerogel has been found to be as high as 685 m²/g with a pore volume of 2.34 cm³/g and the 10wt% titania aerogel has a surface area of 620 m²/g with a pore volume of 2.36 cm³/g. Some gels were also made hydrophobic by a surface treatment with methyltrimethoxysilane and trimethylchlorosilane. The surface modified aerogels possess high surface areas in the range of 540–640 m²/g, and are thermally stable in terms of retaining hydrophobicity up to a temperature of 520 °C. The pore size distribution of the aerogels clearly indicates the preservation of the aerogel structure. High Resolution Transmission Electron microscopy has been employed to characterise the aerogels and Fourier Transform infrared spectroscopy to study the effect of titania addition to silica and the surface modification. X-ray diffraction patterns were recorded to verify the molecular homogeneity of the aerogel.     

Porous silicon oxycarbide glasses from organically modified silica gels of high surface area

High surface area alkyl-substituted silica aerogels and xerogels were successfully prepared by sol-gel processing and supercritical drying. The gels were further heat treated in inert atmosphere to temperatures as high as 1000°C. Surface areas and pore structure of the gels and gels pyrolyzed at high temperatures were determined by multipoint BET surface area measurement. The aerogels and xerogels exhibited surface areas of about 1100 m²/g. No significant effect of pH was found on the surface areas of gels in the two step sol-gel process, but gels of low pH showed smaller pore diameter and higher density. Xerogels showed smaller surface area, pore size, and pore volume compared to aerogels. Upon pyrolyzing in inert atmosphere, the surface areas of all the gels decreased with temperature as a result of collapse of micropores and shrinkage of mesopores. Unlike pure silica gel, which loses almost all surface area and densifies at 1000°C, the advantage of the alkyl-substituted gels is that they maintained a high surface area of 400 m²/g at 1000°C.Also with the Department of Agronomy.     

Ambient pressure dried tetrapropoxysilane-based silica aerogels with high specific surface area

In the present paper, we report the synthesis of tetrapropoxysilane (TPOS)-based silica aerogels with high surface area and large pore volume. The silica aerogels were prepared by a two-step sol-gel process followed by surface modification via a simple ambient pressure drying approach. In order to minimize drying shrinkage and obtain hydrophobic aerogels, the surface of the alcogels was modified using trichloromethylsilane as a silylating agent. The effect of the sol-gel compositional parameters on the polymerization of aerogels prepared by TPOS, one of the precursors belonging to the Si(OR)₄ family, was reported for the first time. The oxalic acid and NH₄OH concentrations were adjusted to achieve good-quality aerogels with high surface area, low density, and high transparency. Controlling the hydrolysis and condensation reactions of the TPOS precursor turned out to be the most important factor to determine the pore characteristics of the aerogel. Highly transparent aerogels with high specific surface area (938 m²/g) and low density (0.047 g/cm³) could be obtained using an optimized TPOS/MeOH molar ratio with appropriate concentrations of oxalic acid and NH₄OH.     

Influence of thermal process on microstructural and physical properties of ambient pressure dried hydrophobic silica aerogel monoliths

The experimental results of thermal process on the microstructural and physical properties of ambient pressure dried hydrophobic silica aerogel monoliths are reported and discussed. With sodium silicate as precursor, ethanol/hexamethyldisiloxane/hydrochloric acid as surface modification agent, the crack-free and high hydrophobic silica aerogel monoliths was obtained possessing the properties as low density (0.096 g/cm³), high surface area (651 m²/g), high hydrophobicity (~147°) and low thermal conductivity (0.0217 Wm/K). Silica aerogels maintained hydrophobic behavior up to 430 °C. After a thermal process changing from room temperature to 300 °C, the hydrophobicity remained unchanged (~128°), of which the porosity was 95.69% and specific density about 0.094 g/cm³. After high temperature treatment (300–500 °C), the density of final product decreased from 0.094 to 0.089 g/cm³ and porosity increased to 96.33%. With surface area of 466 m²/g, porosity of 91.21% and density about 0.113 g/cm³, silica aerogels were at a good state at 800 °C. Thermal conductivities at desired temperatures were analyzed by the transient plane heat source method. Thermal conductivity coefficients of silica aerogel monoliths changed from 0.0217 to 0.0981 Wm/K as temperature increased to 800 °C, revealed an excellent heat insulation effect during thermal process.     

Cellulose–silica composite aerogels from “one-pot” synthesis

Cellulose–silica composite aerogels were prepared via “one-pot” process: aqueous solutions of cellulose–8 wt% NaOH and sodium silicate were mixed, coagulated and dried with supercritical CO₂. The system was studied both in the fluid and solid (dry) states. Cellulose and sodium silicate solutions were mixed at different temperatures and concentrations; mixture properties were monitored using dynamic rheology. The gelation time of the mixture was strongly reduced as compared to that of cellulose–NaOH solutions; we interpret this phenomenon as cellulose self-aggregation inducing partial coagulation due to competition for the solvent with sodium silicate. The gelled cellulose/sodium silicate samples were placed in aqueous acid solution which completed cellulose coagulation and led to in situ formation of sub-micronic silica particles trapped in a porous cellulose matrix. After drying with supercritical CO₂, an organic–inorganic aerogel composite was formed. The densities obtained were in the range of 0.10–0.25 g/cm³ and the specific surface area was between 100 and 200 m²/g. The silica phase was shown to have a reinforcing effect on the cellulose aerogel, increasing its Young’s modulus.     

Hydrophobic and Physical Properties of the Two Step Processed Ambient Pressure Dried Silica Aerogels with Various Exchanging Solvents

The experimental results by using various exchanging solvents in the preparation of two step (acid and base) processed ambient pressure dried hydrophobic silica aerogels, are reported. Silica alcogels were prepared by hydrolysis with oxalic acid and condensation with NH₄OH of ethanol diluted tetraethylorthosilicate (TEOS) precursor and hexamethyldisilazane(HMDZ) methylating agent. The exchanging solvents used were: hexane, cyclohexane, heptane, benzene, toluene and xylene. The physical properties such as % of volume shrinkage, density, pore volume, % of porosity, thermal conductivity, % of optical transmission, surface area, pore size distribution and contact angle (θ) of the silica aerogels with water, were measured as a function of EtOH/TEOS molar ratios (R) for all the exchanging solvents. It was found that the physical and hydrophobic properties of the silica aerogels strongly depend on the nature of the solvent and R. Heptane solvent resulted in highly transparent (≈90% optical transmission at 700 nm for 1 cm thick sample), low density (≈0.060 g/cm³), low thermal conductive (≈0.070 W/m·K), high % of porosity (97%), high surface area (750 m²/g), uniform porosity and hydrophobic (θ ≈ 160°) aerogels compared to other solvents. On the otherhand, xylene resulted in aerogels with higher hydrophobicity (θ ≈ 172°) among other solvents.     

Wettability study of surface modified silica aerogels with different silylating agents

In wettability study, surface free energy interactions are of crucial importance for silica aerogels in which absorption of organic liquids and transportation of chemicals carried out for chemical and biotechnological applications. In present study, we have used Lifshitz–van der Waals/acid–base approach for calculation of surface free energy of aerogel sample. We have investigated that the surface free energy values of aerogels are 45.95, 51.42 and 45.69 mJ/m² by modifying their surfaces using 7 % chlorotrimethylsilane (TMCS), dimethyldichlorosilane (DMDCS) and hexamethyldisilazane (HMDZ) silylating reagents with solvent, respectively. The alcogels were prepared by two step acid–base catalyzed process where the molar ratio of precursors tetraethoxysilane:methanol:oxalic acid:NH₄OH:NH₄F was kept at optimal value of 1:16.5:0.71:0.58:0.60:0.98, respectively. To modify gel surfaces, TMCS, DMDCS and HMDZ concentration have been varied from 5 to 12 % and such alcogels were dried at ambient pressure. The aerogels have been characterized by fourier transform infrared spectroscopy, scanning electron microscopy, thermo-gravimetric and differential thermal analysis and Wetting properties of silica aerogel surfaces was studied by contact angle measurements. The surface chemical composition of DMDCS modified silica aerogels was studied by using X-ray photoelectron spectroscopy. As there is not any direct method, we have used Lifshitz–van der Waals/acid–base approach which gives, polar and non-polar components of aerogels surface free energy.     

Synthesis and characterization of silica xerogels obtained via fast sol–gel process

The synthesis and physical properties of high surface area silica xerogels obtained by a two-step sol–gel process in the absence of supercritical conditions are reported. The hydrolysis and condensation reactions were followed by infrared spectroscopy. The increment in the bands corresponding to silanol and hydroxyl groups suggests that the hydrolysis reaction was complete during the first 30 min. The effect on surface area and global reaction time under various reaction conditions, such as type of alkaline catalyst and solvents, water–monomer and solvent–monomer molar ratios, was also studied. The obtained results suggest that surface area was increased using 3-aminopropyltriethoxysilane as catalyst. The use of isopropyl alcohol as solvent promotes the reduction of the capillary stress, giving a well-structured xerogel. As a conclusion, with H₂O/i-PrOH/TEOS in a molar ratio of 10:4:1, it was possible to obtain silica xerogels with surface areas about 1,240 m²/g. Such surface areas are comparable with those obtained under supercritical conditions (aerogels), and higher than those xerogels conventionally obtained under normal condition (500–800 m²/g).     

Synthesis of TiO2–SiO2 aerogel via ambient pressure drying: effects of sol pre-modification on the microstructure and pore characteristics

TiO₂–SiO₂ composite aerogels were prepared via ambient pressure drying by sol–gel and surface modification for both the sol and gel samples. The organosilane reagents of decamethyltetrasiloxane (DMTSO)/trimethylchlorosilane (TMCS) and hexamethyldisiloxane (HMDSO)/TMCS were introduced into the TiO₂–SiO₂ composite sol for pre-modification respectively, and subsequently the TMCS/hexane solution was used for surface modification of the obtained TiO₂–SiO₂ composite gel. The effects of sol pre-modification on the microstructure and pore characteristics of TiO₂–SiO₂ composite aerogels were investigated. The results indicate that HMDSO/TMCS coupling reagents is more appropriate for the pre-modification of TiO₂–SiO₂ composite sol than the DMTSO/TMCS reagents. The best volume ratio of HMDSO/TMCS/composite sol for preparing mesoporous TiO₂–SiO₂ composite aerogels is in the range of 1:0.33:10–1:1.0:10, with which the specific surface area and pore volume of the obtained TiO₂–SiO₂ composite aerogels are 492–645 m²/g and 2.63–2.85 m³/g, respectively. The results of adsorption and photocatalytic degradation of rhodamine B show that the as-prepared TiO₂–SiO₂ composite aerogels have higher adsorption/photocatalysis. Particularly, the as-prepared TiO₂–SiO₂ composite aerogels with HMDSO/TMCS showed prominent adsorption capability with the adsorption rate attaining to 89.4 % within 60 min.     

Gels dried under supercritical and ambient conditions: a comparative study and their subsequent conversion to silica–carbon composite aerogels

In present work, we have prepared gels with various compositions of methyltrimethoxysilane—3-(2,3-epoxypropoxy) propyltrimethoxysilane (MTMS-GPTMS) using a two-step acid base sol–gel process. To make a comparative study between the two common drying routes, we prepared gels under supercritical and also under ambient conditions. The density of the supercritically dried hybrid aerogels lies between 0.18 and 0.31 gcm^?3, while the density of the ambient dried ones ranges between 0.35 and 0.42 gcm^?3. The surface area of MTMS-0.25 GPTMS aerogel dried under supercritical conditions, has been found to be 464 m² g^?1 with a pore volume and average pore diameter of 1.24 cm³ g^?1 and 11 nm respectively. The same composition dried under ambient conditions is found to have similar properties i.e. a BET surface area of 439 m² g^?1, pore volume of 1.22 cm³ g^?1 and average pore diameter of 11 nm. The aerogels were later pyrolyzed yielding silica/carbon composite aerogels. The pyrolized aerogels possessed a surface area as high as 207 m² g^?1 with a total pore volume of 0.98 cm³ g^?1. The pyrolysed aerogels were also calcined to yield carbon free materials.     

Poly(amide-imide)-Silica Gel Hybrids: Synthesis and Characterization

Several poly(amide-imide)-silica gel hybrids containing metal salts were prepared by the sol-gel reaction. Poly(amide-imide)s were prepared by low temperature polycondensation reaction of trimellitic anhydride (TMA) and diisocyanates [isophorone diisocyanate (IPDI), toluene diisocyanate (TDI), hexamethylene diisocyanate (HDI), and 4,4′-methylenebis(phenyl isocyanate) (MDI). The inherent viscosities of the poly(amide-imide)s obtained ranged from 0.39–0.69 dL/g in DMAc. The hydrolysis and condensation reaction of tetramethoxysilane (TMOS) to form a silica gel network was affected in DMAc containing 5% LiCl, CaCl₂ or ZnCl₂ during the formation of poly(amide-imide)s. Films could be cast from DMAc solution and gradual evaporation of the solvent afforded pale yellow to amber colored hybrids in which the salts were dispersed at the molecular level. About 30–60% polymer was incorporated in the hybrids. Pyrolysis of the polymer silica gel hybrid samples at 600°C resulted in the formation of porous silica. Pore size and surface area studies on representative porous silica gels, SiG–4, SiG–5, and SiG–8, obtained upon the pyrolysis of the corresponding hybrids HPAI-4, HPAI-5 and HPAI-8, indicated that the silica gels were mesoporous in nature and had narrow pore size distribution (pore radius = 1.8 nm) with a surface area of 371 m²/g, 335 m²/g and 300 m²/g, respectively. The bottle shaped pores exhibited a pore volume of 0.227 cm³/g, 0.314 cm³/g and 0.280 cm³/g, respectively. Computer simulation modeling studies indicated that the poly(amide-imide) chains were not coiled and there was no agglomeration of the chains.     

Sol–gel synthesis of mesoporous silicas containing albumin and guanidine polymers and its application to the bilirubin adsorption

The organic–inorganic composite materials based on mesoporous silica were synthesized using sol–gel method. The surface area of silicas was modified by bovine serum albumin (BSA) and guanidine polymers: polyacrylate guanidine (PAG) and polymethacrylate guanidine. The mesoporous silicas were characterized by nitrogen adsorption–desorption analysis, Fourier transform infrared spectroscopy, transmission electron microscopy. The obtained materials were used as adsorbents for selective bilirubin removal. It was shown that the structural properties and surface area of modified materials depend on the nature of polymers. Incorporation of polymers in silica gel matrix during sol–gel process leads to the formation of mesoporous structure with high pore diameter and a BET surface area equals to 346 m²/g for SiO₂/BSA and 160 m²/g for SiO₂/PAG. Analysis of adsorption isotherms showed that modification of silica by BSA and guanidine polymers increases its adsorption ability to bilirubin molecules. According to Langmuir model, the maximum bilirubin adsorption capacity was 1.18 mg/g.     

Preparation and characterization of ZrCO/C composite aerogels

Zr-containing organic aerogels were synthesized by ligand substitution reaction of polyzirconoxone and 2, 4-dihydroxybenzoic acid, followed by polymerization with formaldehyde, and then supercritical drying using CO₂. After carbonization and carbothermal reduction under an argon atmosphere, ZrCO/C composite aerogels with controllable zirconium content (47.8–78.6 wt%) were obtained. The carbothermal reduction was substantially completed at 1,500 °C, and the obtained ZrCO/C composite aerogels exhibit low oxygen contents (9.4–6.7 wt%) and high surface areas (589–147 m²/g). Pore morphologies of the ZrCO/C composite aerogels were investigated in detail by nitrogen sorption measurements, scanning electron microscopy and its associated energy-dispersive X-ray microanalysis measurements. The results show that the aerogels are composed of carbon framework and Zr-conglomerations, and the surface area of aerogel is severely affected by its zirconium content. The presence of reductive ZrC crystals can greatly enhance the oxidation resistance ability of amorphous carbon framework and prevent collapse.     

Characterization of Hydrophobic SiO2 Powders Prepared by Surface Modification on Wet Gel

Hydrophobic porous silica has been prepared by surface modification of TEOS (tetraethylorthosilicate) wet gel with 6 and 12 vol.% of TMCS (trimethylchlorosilane). We characterized the products by using FT-IR, TGA, DTA, N₂ adsorption/desorption, contact angle and SEM. Surface silanol groups of the gel were widely replaced by–Si(CH₃)₃ to result in a hydrophobic SiO₂ powder as confirmed by contact angle measurements with H₂O, 1-butanol and ethanol. The modified dried gels had a surface area of 950–1000 m²/g (average pore size 120 Å), compared to the non-modified surface which had a surface area of 690 m²/g (average pore size 36 Å). The adsorption/desorption isotherm curves indicated they had similar pore characteristics as aerogels prepared by the supercritical drying process.     

Physico-chemical properties of ambiently dried sodium silicate based aerogels catalyzed with various acids

Experimental results on the physico-chemical properties of ambiently dried sodium silicate based aerogels catalyzed with various acids are reported. The aerogels were prepared by hydrolysis and polycondensation of sodium silicate followed by subsequent washings, surface chemical modification and ambient pressure drying using 10 various acid catalysts consisting of strong and weak acids. The strength and concentration of acids have the major effect on the gelation of sol and hence the physico-chemical properties of the silica aerogels. Strong acids such as HCl, HNO₃ and H₂SO₄ resulted in shrunk (70–95%) aerogels whereas weak acids such as citric and tartaric acids resulted in less shrunk (34–50%) aerogels. The physical properties of silica aerogels were studied by measuring bulk density, volume shrinkage (%), porosity (%), pore volume, thermal conductivity, contact angle with water, Transmission Electron Microscopy (TEM), Atomic Absorption Spectroscopy (AAS), Fourier Transform Infrared Spectroscopy (FTIR), Thermo Gravimetric-Differential Thermal (TG-DT) analyses and N₂ adsorption–desorption BET surface analyzer. The best quality silica aerogels in terms of low density (0.086 g/cm³), low volume shrinkage (34%), high porosity (95%), low thermal conductivity (0.09 W/m K) and hydrophobic (148°) were obtained for molar ratio of Na₂SiO₃:H₂O:citric acid:TMCS at 1:146.67:0.72:9.46 with 20 min gelation time. The resulting aerogels exhibited the thermal stability up to around 420 °C.     

Effective preparation of crack-free silica aerogels via ambient drying

Effective ambient-drying techniques for synthesizing crack-free silica aerogel bulks from the industrial waterglass have been developed. Silica wet gels were obtained from aqueous colloidal silica sols prepared by ion-exchange of waterglass solution (4–10 wt% SiO₂). Crack-free monolithic silica aerogel disks (diameter of 22 mm and thickness of 7 mm) were produced via solvent exchange/surface modification of the wet gels using isopropanol/trimethylchlorosilane/n-Hexane solution, followed by ambient drying. The effects of the silica content in sol and the molar ratio of trimethylchlorosilane/pore water on the morphology and property of final aerogel products were also investigated. The porosity, density, and specific surface area of silica aerogels were in the range of 92–94%, 0.13–0.16 g/cm³, and ∼675 m²/g, respectively. The degree of springback during the ambient drying processing of modified silica gels was 94%.